CRAFTSMAN 315.216360 16 In Variable Speed Scroll Saw Owner’s Manual

CRAFTSMAN 315.216360 16 In Variable Speed Scroll Saw

Product Information

• Specifications
  • Model: 315.216360
  • Size: 16 inches
  • Variable speed
  • Manufacturer: Craftsman
  • Warranty: Full one-year warranty for non-commercial use, 90-day warranty for commercial or rental use

Product Usage Instructions

• Safety Precautions
  • Before using the scroll saw, please read and follow all safety rules and operating instructions provided in the owner’s manual.
  • Failure to do so may result in personal injury or property damage.
• Eye Protection
  • Always wear safety goggles or safety glasses with side shields and a full face shield when operating the scroll saw. This will protect your eyes from potential flying objects or debris.
• Safety Symbols
  • The scroll saw features safety symbols that indicate potential dangers.
  • It is important to understand and follow the instructions or warnings provided with these symbols.
  • The safety symbols alone do not eliminate any danger, so it is crucial to implement proper accident prevention measures.
• Maintenance and Servicing
  • Servicing the scroll saw should only be performed by a qualified service technician. If servicing is required, it is recommended to return the tool to the nearest Sears store for repair. Always use original factory replacement parts when servicing.
• FAQ (Frequently Asked Questions)
  • Q: What should I do if I experience any issues with the scroll saw?
  • A: If you encounter any problems with the scroll saw, please contact our customer helpline at 1-800-932-3188 for assistance.
  • Q: Can I use the scroll saw for commercial or rental purposes?
  • A: Yes, the scroll saw can be used for commercial or rental purposes. However, please note that the warranty for such usage is limited to 90 days from the date of purchase.
  • Q: Where can I find more information about Craftsman products?
  • A: You can visit the Craftsman web page at www.sears.com/craftsman for more information about our products.

INTRODUCTION

• Your saw has many features for making cutting operations more pleasant.
• Safety, performance and dependability have been given top priority in the design of this saw making it easy to maintain and operate.

CAUTION:

• Carefully read through this entire owner’s manual before using your new saw.
• Pay close attention to the Rules For Safe Operation, and all Safety Alert Symbols including Danger, Warning and Caution.
• If you use your saw properly and only for what it is intended, you will enjoy years of safe, reliable service.
• Look for this symbol to point out important safety precautions. It means attention!!! Your safety is involved.

WARNING:

• The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage.
• Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed.
• We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields, available at Sears Retail Stores.

RULES FOR SAFE OPERATION

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.

SYMBOL MEANING

• SAFETY ALERT SYMBOL: Indicates danger, warning or caution. May be used in conjunction with other symbols or pictographs.
• DANGER: Failure to obey a safety warning will result in serious injury to yourself or others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
• CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself or others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
• Note: Advises you of information or instructions vital to the operation or maintenance of the equipment.

IMPORTANT

• Servicing requires extreme care and knowledge of the system and should be performed only by a qualified service technician.
• For service, we suggest you return the tool to your nearest Sears store for repair.
• Always use original factory replacement parts when servicing.

WARNING:

• Do not attempt to operate this tool until you have read thoroughly and understand completely all instructions, safety rules, etc. contained in this manual.
• Failure to comply can result in accidents involving fire, electric shock, or serious personal injury.
• Save the owner’s manual and review it frequently to continue safe operation, and instruct others who may use this tool.

WARNING:

• Do not connect your scroll saw to a power source until you have assembled and adjusted the saw as described in this manual and have read and understood all precautions and operating instructions in the manual and printed on the tool.

READ ALL INSTRUCTIONS

• KNOW YOUR POWER TOOL. Read the owner’s manual carefully. Learn the saw’s applications and limitations as well as the specific potential hazards related to this tool.
• GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH GROUNDED SURFACES. For example; pipes, radiators, ranges, refrigerator enclosures.
• KEEP GUARDS IN PLACE and good working order.
• REMOVE ADJUSTING KEYS AND WRENCHES. Get in the habit of checking to see that hex keys and adjusting wrenches are removed from the tool before turning on the saw.
• KEEP THE WORK AREA CLEAN. Cluttered work areas and work benches invite accidents. DO NOT leave tools or pieces of wood on the saw while it is in operation.
• DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools near gasoline or other flammable liquids, in damp locations, or expose them to rain. Keep the work area well-lit.
• KEEP CHILDREN AND VISITORS AWAY. All visitors should wear safety glasses and be kept a safe distance from the work area. Do not let visitors contact the tool or extension cord while operating.
• MAKE WORKSHOP CHILD-PROOF with padlocks and master switches or by removing starter keys.
• DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.
• USE THE RIGHT TOOL. Do not force the tool or attachment to do a job it was not designed for. Don’t use it for a purpose not intended.
• USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gage size (A.W.G.) of at least 18 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
• INSPECT EXTENSION CORDS PERIODICALLY and replace if damaged. DRESS PROPERLY. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewellery. They can get caught and draw you into moving parts. Rubber gloves and nonslip footwear are recommended. Also, wear a protective hair covering to contain long hair.
• ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS. Everyday eyeglasses have only impact-resistant lenses; they are NOT safety glasses.
• PROTECT YOUR LUNGS. Wear a face or dust mask if the cutting operation is dusty. PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation.
• SECURE WORK. Use clamps or a vice to hold work when practical. It’s safer than using your hand and it frees both hands to operate the tool.
• DO NOT OVERREACH. Keep proper footing and balance at all times.
• MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories.
• DISCONNECT ALL TOOLS. When not in use, before servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected from the power supply.
• AVOID ACCIDENTAL STARTING. Be sure the switch is off when plugging in.
• USE RECOMMENDED ACCESSORIES. The use of improper accessories may cause a risk of injury.
• NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the blade is unintentionally contacted.
• CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, saw stability, mounting and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by a qualified service technician at a Sears store to avoid the risk of personal injury.
• DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
• NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER OFF. Do not leave the tool until it comes to a complete stop.
• USE ONLY CORRECT BLADES. Use the right blade size, style and cutting speed for the material and the type of cut. Blade teeth should point down toward the table. Sharp blades minimize stalling and kickback. Correctly adjust blade tension.
• TO PROTECT THE OPERATOR and minimize blade breakage, ALWAYS adjust the hold-down foot to just clear the workpiece. Never operate the saw with any guard or cover removed. Make sure all guards are operating properly before each use.
• KEEP HANDS AWAY FROM THE CUTTING AREA. Do not hand-hold pieces so small that your fingers go under the blade guard. Never reach underneath work or behind, under, or within three inches of the blade and its cutting path with your hands and fingers for any reason. Do not attempt to remove cut material when the blade is moving.
• WARNING: Blades coast after turn off.
• AVOID PINCHING THE BLADE. Be cautious when cutting off material that is irregular in cross-section. For example, moulding must lay flat on the table and not be permitted to rock.
• DO NOT ABUSE CORD. Never yank the cord to disconnect it from the receptacle. Keep cord from heat, oil, and sharp edges.
• INSPECT TOOL CORDS PERIODICALLY and if damaged, have repaired by a qualified service technician at a Sears store. Stay constantly aware of cord location and keep it well away from the moving blade.
• DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches been replaced by a qualified service technician at a Sears store?
• KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products, or any solvents to clean tools.
• A LARGE PIECE OF MATERIAL SHOULD BE SUPPORTED while cutting. To minimize the risk of blade pinching and kickback, always support long workpieces. Saw may slip, walk or slide while cutting long or heavy boards.
• BEFORE MAKING A CUT, BE SURE ALL ADJUSTMENTS ARE SECURE. BEFORE CHANGING THE SETUP, REMOVING COVERS, GUARDS OR BLADE, UNPLUG THE SAW.
• DO NOT FEED THE MATERIAL TOO QUICKLY while cutting. Do not force the workpiece against the blade.
• NEVER CUT MORE THAN ONE WORKPIECE AT A TIME. If making a stacked cut, all of the pieces must be secured to each other with masking tape or double-stick tape to make one workpiece. Do not put more than one workpiece on the saw table at a time. Always hold the work firmly against the table.
• AVOID CUTTING NAILS. Inspect for and remove all nails from lumber before cutting.
• NEVER PERFORM LAYOUT, ASSEMBLY, OR
• SETUP WORK ON THE TABLE while the cutting tool is operating.
• NEVER TOUCH BLADE or other moving parts during use.
• NEVER START A TOOL WHEN THE BLADE IS IN CONTACT WITH THE WORKPIECE. Clear the table of debris before turning your scroll saw on.
• ALLOW THE MOTOR TO COME UP TO FULL SPEED before starting a cut.
• FIRMLY CLAMP OR BOLT your scroll saw to a firm, level workbench or table. The most comfortable saw table height is at approximately hip height.
• AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause your hand to move into the blade. ALWAYS make sure you have a good balance. Do not cut pieces of material that are too small to hold comfortably in your hand.
• REPLACEMENT PARTS. All repairs, whether electrical or mechanical, should be made by a qualified service technician at a Sears store or repair centre.
• WARNING: When servicing use only identical Craftsman replacement parts. Use of any other parts may create a hazard or cause product damage.
• NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor could ignite fumes.
• DO NOT OPERATE THIS TOOL WHILE UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDICATION.
• STAY ALERT AND EXERCISE CONTROL. Watch what you are doing and use common sense. Do not operate the tool when you ¿ ‘e tired. Do not rush.
• MAKE SURE THE WORK AREA HAS AMPLE LIGHTING to see the work and that no obstructions will interfere with safe operation BEFORE performing any work using your saw.
• ALWAYS TURN OFF SAW before disconnecting it, to avoid accidental starting when reconnecting to the power supply. NEVER leave the scroll saw unattended while connected to a power source.
• WARNING: Do not allow familiarity with your saw to make you careless. Remember that a careless fraction of a second is sufficient to inflict severe injury.
• SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct other users. If you loan someone this tool, loan them these instructions also.

ELECTRICAL

EXTENSION CORDS

• Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug.
• When using a power tool at a consider- able distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw.
• An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat.
• Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter’s Laboratories (UL) should be used.
  • Length of Extension Cord
  • Up to 25 feet
  • 26-100 feet
  • Wire Size (A.W.G.)
  • 18
  • 16
• When working with the tool outdoors, use an extension cord that is designed for outside use. This is indicated by the letters WA on the cord’s jacket.
• Before using an extension cord, inspect it for loose or exposed wires and cut or worn insulation.
• CAUTION: Keep the cord away from the cutting area and position the cord so that it will not be caught on lumber, tools, or other objects during cutting.

ELECTRICAL CONNECTION

• Your Sears Craftsman Scroll Saw is powered by a precision-built electric motor. It should be connected to a power supply that is 120 volts, 60 Hz, AC only (normal household current).
• Do not operate this tool on direct current (DC).
• A substantial voltage drop will cause a loss of power and the motor will overheat.
• If the saw does not operate when plugged into an outlet, double-check the power supply.

GROUNDING INSTRUCTIONS

• In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded by all local codes and ordinances.
• Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipment- grounding conductor can result in a risk of electric shock.
• The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
• Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
• Repair or replace a damaged or worn cord immediately.
• This tool is intended for use on a circuit that has an outlet like the one shown in Figure 1. It also has a grounding pin like the one shown.

GLOSSARY OF TERMS FOR WOODWORKING

• Bevel Cut
  • A cutting operation is made with the table at any angle other than 90° to the blade.
• Crosscut
  • A cutting or shaping operation made across the grain of the workpiece.
• Compound Cut
  • A compound cut is a cut made using a mitre angle and a bevel angle at the same time.
• Freehand (for scroll saw)
  • Performing a cut without the workpiece being guided by a fence or mitre gauge. Work must supported by the table.
• Gum
  • A sticky, sap-based residue from wood products.
• Kerf
  • The material removed by the blade in a through cut or the slot produced by the blade in a nonthrough or partial cut.
• Leading End
  • The end of the workpiece is pushed into the cutting tool first.
• Nonferrous Metal
  • Metal that does not contain iron; such as aluminium, brass, and copper.
• Push Stick
  • A device used to feed the workpiece through the saw blade during narrow ripping-type operations and helps keep the operator’s hands well away from the blade.
• Resaw
  • A cutting operation to reduce the thickness of the workpiece to make thinner pieces.
• Resin
  • A sticky, sap base substance that has hardened.
• Ripping
  • A cutting operation along the length of the workpiece. Saw Blade Path
  • The area directly in line — over, under, behind, or in front of the blade. As it applies to the workpiece, that area will be or has been, cut by the blade.
• Set
  • The distance that the tip of the saw blade tooth is bent (or set) outward from the face of the blade.
• SPM
  • Strokes per minute. Used about blade movement.
• Throw-Back
  • Throwing of a workpiece like a kickback. Usually associated with a cause other than the kerf closing, such as a workpiece not being against the fence, being dropped into the blade, or being placed inadvertently in contact with the blade.
• Through Sawing
  • Any cutting operation where the blade extends completely through the thickness of the workpiece.
• Workpiece
  • The item on which the cutting operation is being done. The surfaces of a workpiece are commonly referred to as faces, ends, and edges.
• Worktable
  • The surface on which the workpiece rests while performing a cutting or sanding operation.

PRODUCT SPECIFICATIONS

UNPACKING

• WARNING: To prevent accidental starting or electrical shock that could cause possible serious personal injury, assemble all parts of your saw before connecting it to the power supply.
• Saw should never be connected to the power supply when you are assembling parts, making adjustments, lubricating, installing or removing. blades, cleaning, or when not in use.
• Carefully lift the saw from the carton and place it on a level work surface.
• Remove the pack of 2 extra blades and the owner’s manual from the carton.
• WARNING: If any parts are missing, do not operate this tool until the missing parts are replaced. Failure to do so could result in possible serious personal injury.
• Do not discard the packing materials until you have carefully inspected the saw, identified all parts, and satisfactorily operated your new saw.
• Note: If any parts are damaged or missing, do not attempt to plug in the power cord and turn the switch on until the damaged or missing parts are obtained and installed correctly.
• Your scroll saw comes completely assembled. A package of 2 extra blades and an owner’s manual is included with your saw.

TOOLS NEEDED

The following tools (not included) are needed for adjustments and alignment:

• Small Combination Square
• Adjustable wrench
• Flat blade Screwdriver

LABELS

• The following labels are on the scroll saw with locations indicated.

LABELS

• The following labels are on the scroll saw with locations indicated.

FEATURES

• This versatile variable-speed scroll saw is great for making toys, puzzles, games, artwork, and jewellery.
• It is a handy do-it-yourself tool. It cuts wood, wood composition products, plastic, and other fibrous materials up to 2 inches thick. It also cuts nonferrous metals (aluminium, brass, copper).

KNOW YOUR SCROLL SAW

• Before attempting to use your saw, familiarize yourself with all operating features and safety requirements of your Sears Craftsman scroll saw. See Figure 5.

ON/OFF KNOB WITH VARIABLE SPEED

• Your scroll saw has an easy access ON/OFF knob with variable speed.
• Pull the knob out to turn ON the saw, and push the knob in to turn OFF the saw. Turn the knob to adjust the speed from the high speed of approximately 1600 SPM (Strokes Per Minute) to the low speed of approximately 500 SPM.

LOCK OFF POST

• Place a padlock in the lock post next to the ON/OFF knob to lock the saw in the OFF position to prevent unauthorized use of the saw by children or others.

TOOLLESS BLADE HOLDERS

• Retain and position the blade without the use of additional tools. Use the knobs for plain end blades or use the designed slots for pin-type blades.

BLADE STORAGE DRAWER

• Attached under the left side of the table is a blade storage drawer. It will hold up to 20 blades. The drawer snaps closed securely. See Figure 4.

BLADE TENSION KNOBS

• Blade tension is controlled by a dual-knob tension control system.
• The inner (smaller) knob, the tension adjusting knob, is for making adjustments to the blade tension.
• The outer (larger) knob, a quick-release knob, is used to quickly set and release blade tension to facilitate blade changes.

HOLD DOWN FOOT/BLADE GUARD

• The hold-down foot should be lowered until it just rests on top of the workpiece to prevent the workpiece from lifting while cutting, but not so much that the workpiece drags.
• The vertical portion provides a blade guard to prevent accidental blade contact.

HOLD DOWN FOOT LOCK KNOB

• Allows you to raise or lower the hold-down foot/blade guard and secure it at desired heights.

SAWDUST BLOWER

• Keeps the line of cut on the workpiece clean for more accurate scroll cuts.

SAWDUST EXHAUST

• Your saw has a sawdust exhaust that fits a standard shop vacuum hose. See Figure 13

SAW TABLE

• Your scroll saw has an aluminium saw table that provides a working surface to support your workpiece.

TABLE LOCK KNOB

• Allows you to tilt the table and lock it at the desired angle of up to 45 degrees.

BEVEL SCALE

• The bevel scale and indicator are located on the front of the saw for easy viewing. They show the angle of the table.

ZERO DEGREE STOP FOR TABLE

• Located under the front of the saw table, the zero-degree stop allows easy return and fine adjustment of the zero-degree relationship between the table and the blade.

ASSEMBLY

• Your Craftsman 16 in. scroll saw was fully assembled at the factory. Before operating this tool, it is important to check all alignments and settings. Normal handling during shipment may have changed settings.
• WARNING: To avoid serious personal injury from unexpected tool movement, always securely mount the scroll saw to a workbench.

MOUNTING SCROLL SAW TO WORKBENCH

See Figure 6.

• If the scroll saw is to be used in a permanent application, we recommend that you secure it in a permanent location such as a workbench.
• When mounting the saw to a workbench, holes should be drilled through the supporting surface of the workbench using the dimensions illustrated.
• Each hole in the base of the saw should be bolted securely using 5/16 in. diameter machine bolts, lock washers, and hex nuts (not included).
• The bolt should be of sufficient length to accommodate the saw base, lock washers, hex nuts, and the thickness of the workbench.
• Locate and mark the holes where the scroll saw is to be mounted.
• Drill (3) 3/8 in. diameter holes through the workbench.
• Place scroll saw on the workbench aligning holes in the base with holes drilled in the workbench.
• Insert all three 5/16 in. bolts and tighten securely with lock washers and hex nuts.
• Note: All bolts should be inserted from the top. Install the lock washers and hex nuts from the underside of the bench.
• The supporting surface where the scroll saw is mounted should be examined carefully after mounting to insure that no movement during use can result.
• If any tipping or walking is noted, secure the workbench or supporting surface before beginning cutting operations.

CLAMPING SCROLL SAW TO WORKBENCH

See Figure 7.

• If the scroll saw is to be used in a portable application, we recommend that you fasten it permanently to a mounting board that can easily be clamped to a workbench or other supporting surface.
• The mounting board should be of sufficient size to avoid tipping of saw while in use.
• Mount saw to the board using holes in frame as a template for hole pattern or the diagram in
• Figure 6. Locate and mark the holes where the scroll saw is to be mounted.
• Follow the last three steps in the previous section called Mounting Scroll Saw to Workbench.
• Make sure mounting bolts are long enough to go through holes in the saw frame, material being mounted to, lock washers, and hex nuts.
• Note: It may be necessary to countersink hex nuts and washers on the bottom side of the mounting board.

ADJUSTMENTS

WARNING: To prevent accidental starting that could cause possible serious personal injury, turn off the saw and unplug it before making any adjustments.

HOLD DOWN FOOT/BLADE GUARD

See Figure 8.

• The hold-down should be adjusted so it contacts the top surface of the work being cut. Tighten the adjusting knob after the adjustment has been made.
• Loosen the hold-down foot lock knob.
• Move the hold-down foot to the desired position.
• Tighten the hold-down foot lock knob.
• The tall, front part of the hold-down foot acts as a blade guard to prevent accidental contact with the blade.

SAWDUST BLOWER

See Figure 8.

• The dust blower is designed and preset to direct air to the most effective point on the cutting line. Be sure hold-down foot is properly adjusted to secure the workpiece and to properly direct air to the cutting surface.
• Insert hose to air diaphragm before starting the saw.

SQUARING TABLE TO THE BLADE

See Figures 9 and 10.

• Loosen the hold-down foot lock knob and move the hold-down rod up. Tighten knob.
• Loosen the table lock knob and move the table until it is approximately perpendicular, or at a right angle to the blade.
• Place a small square on the table next to the blade to check if the table is 90 degrees to the blade. If adjustment is needed, raise or lower the table until table is approximately 90 degrees to the blade and securely tighten the table lock knob
• Loosen the screw holding the scale indicator, move the indicator to the 0-degree mark and securely tighten the screw. Remember, the bevel scale is a convenient guide but should not be relied upon for precision. Make practice cuts on scrap material to determine if your angle settings are correct.
• Adjust the hold-down foot to the desired position and securely tighten the hold-down foot knob.

SETTING THE TABLE FOR HORIZONTAL OR BEVEL CUTTING
See Figures 10, 11 and 12.

• A bevel scale is provided under the work table as a convenient guide for setting the approximate table angle for bevel cutting. When greater precision is required, make practice cuts on scrap material and adjust the table as necessary for your requirements.
• An adjustable zero-degree stop is provided to quickly return the table to the zero-degree setting.
• Loosen the table lock knob and push down on the right side of the table. If the table stops at 0*, the zero-degree stop is properly set.
• If the table stops somewhere other than zero, then adjust the zero-degree stop.
• To access the zero-degree stop, loosen the table lock knob, and tilt the table with the right side down. Just under the front of the saw table is the zero-degree stop. See Figure 11.
• Loosen the hex nut and rotate the hex bolt to raise or lower the bolt as needed to adjust the zero-degree stop. Be sure to check to see that the table is square to the blade.
• Now, by returning the table to the zero position, the zero-degree stop provides a quick reference to the preset position.
• The zero-stop assembly can be rotated to the left and down out of the way and the table can be angled up to 12′ to the left. See Figure 12.
• Note: Make sure the zero-degree stop is rotated down or it will contact the blade storage drawer as you angle to the left.

INSTALLING BLADES

• Scroll saw blades wear out quickly and must be replaced frequently for best cutting results.
• Expect to break some blades while you learn to use and adjust your saw.
• Blades generally stay sharp for 1/2 hour to 2 hours of cutting, depending on the type of material and speed of operation.

Pin End Blades

See Figure 13.

• Turn off and unplug the saw from the outlet.
• WARNING: To avoid injury from accidental starting, always turn off and unplug the saw before installing, removing or replacing the blade.
• On the top back of the saw, rotate the quick-release knob to the left or counterclockwise to loosen blade tension. See Figure 5. Remove the throat plate.
• Place the blade through the throat plate opening with the teeth of the blade to the front of the saw and pointing down toward the table. Engage the pin into the “V” notch of the lower blade holder.
• Pull up on the blade and push down on the saw arm to engage the upper pin in the “V” notch of the upper blade holder.
• Note: If the blade touches the hold-down foot on either side then the hold-down foot must be adjusted. Loosen the foot adjusting knob. See Figure 13.
• To centre the hold-down foot around the saw blade, slide the hold-down foot to the side. Tighten the foot by adjusting the knob.
• To tension the blade, rotate the quick-release knob (outer, larger knob) 1/4 turn to the right or clockwise to apply tension to the blade.
• Fine adjustments of the blade tension may be per- formed using the tension adjusting knob (inner, smaller knob) at any time, whether the blade is under tension or not. Replace the throat plate.

Plain End Blades
See Figure 13.

• Turn off and unplug the saw from the outlet.
• WARNING: To avoid injury from accidental starting, always turn off and unplug the saw before installing, removing, or replacing the blade.
• On the top back of the saw, rotate the quick-release knob to the left or counterclockwise to loosen the blade tension. See Figure 5. Remove the throat plate.
• Loosen the blade knobs by hand and remove the blade.
• Place the new blade through the throat plate opening in the table with the teeth of the blade to the front of the saw and pointing down toward the table.
• Next, place the blade in the lower blade holder into the slot that enlarges as you loosen the blade knob. Position the blade and securely tighten the blade knob.
• Pull up on the blade and down on the saw’s upper arm to install the blade into the upper blade holder.
• Note: If the blade touches the hold-down foot on either side then the hold-down foot must be adjusted.
• Loosen the foot adjusting knob. See Figure 13.
• To center the hold-down foot around the saw blade, siide the hold-down foot to the side.
• Tighten the foot by adjusting the knob. Position the blade and securely tighten the blade knob.
• Turn the quick-release knob to the right or clockwise to tension the blade.
• Turn the tension adjusting knob to the right, clockwise or to the left, counterclockwise until the blade is in desired tension. Replace the throat plate.

ADJUSTING BLADE TENSION
See Figures 14 and 15.

• Turn off and unplug the saw.
• WARNING: Failure to unplug your saw could result in accidental starting causing possible serious personal injury.
• The tension adjusting knob is on the top of the saw. See Figure 5. Rotate the quick-release knob (outer, larger knob) 1/4 turn to the left or counter-clockwise to release blade tension.
• Turn the tension adjusting knob (upper, smaller knob) to the right or clockwise to increase tension. Turn it to the left or counterclockwise to decrease blade tension.
• Note: Adjustments of blade tension can be made at any time. The quick-release knob can be either re-leased or engaged while making adjustments with the tension-adjusting knob.
• Rotate the quick-release knob to the right or clockwise 1/4 turn to engage tension before using the scroll saw.
• Check tension by the sound the blade makes when plucked like a guitar string. This method of adding tension to the blade can be developed with practice and requires knowing your scroll saw.
• Pluck the back straight edge of the blade while turning the tension-adjusting knob. The sound should be a musical note. Sound becomes less flat as tension increases. Sound decreases with too much tension.
• Note: Be careful not to over-tension the blade. Too much tension may cause the blade to break as soon as you start cutting. Too little tension may cause the blade to bend or break before the teeth wear out.

OPERATION

This scroll saw is designed to cut wood, wood composition products, plastic, and nonferrous metals (aluminium, brass, copper).

GENERAL OPERATION

• Please read and understand the following items concerning your scroll saw before attempting to use the saw.
• There is a learning curve for each person who wants to use this saw. During that period it is expected that some blades will break until you learn how to use and adjust the saw.
• Allow the saw to cut material by guiding the workpiece into the blade as it moves. Do not force the work.
• The blade teeth cut material only on the down stroke.
• You must guide the workpiece into the blade slowly because the teeth of the blade are very small and can only remove material on the down stroke.
• Scroll saw blades wear out and must be replaced frequently for best cutting results. Scroll saw blades generally stay sharp for 1/2 hour to 2 hours of cutting, depending on the type of material and speed of operation.
• To get accurate cuts, be prepared to compensate for the blade’s tendency to follow the wood grain as you are cutting wood.
• In cutting wood, the best results are achieved when cutting wood less than one inch thick.
• When cutting wood thicker than one inch, the user must guide the workpiece very slowly into the blade and take extra care not to bend or twist the blade while cutting.
• When choosing a blade to use with your scroll saw, consider the following carefully:
  • Very fine, narrow blades should be used to scroll cut in thin material 1/4 in. thick or less.
  • Most blade packages state the size or thickness and type of material which that blade is intended to cut. The package should also state the radius, or size of the curve, which can be cut with that blade.
  • Wider blades cannot cut curves as tight or small as thinner blades.
• Blades wear faster:
  • When cutting plywood and other laminates.
  • When cutting material thicker than 3/4 in.
  • When cutting hardwood.
  • When side pressure is applied to the blade.

ON/OFF KNOB WITH VARIABLE SPEED
See Figure 16.

• Your scroll saw has an easy access On/Off knob with variable speed.
• Pull the knob out to turn ON the saw, and push the knob in to turn OFF the saw.
• Note: After the saw is turned on, a hesitation before blade movement is normal.
• WARNING: Never leave the saw unattended until the blade has come to a complete stop to prevent serious personal injury.
• By turning the knob, the variable speed control may be adjusted from the high speed of approximately 1600 SPM (Strokes Per Minute) to the low speed of approximately 500 SPM. Suggested speeds are identified under Choice of Blade and Speed.
• Turn the On/Off knob to the right or clockwise to increase strokes per minute and to the left or counterclockwise to reduce the strokes per minute.
• This motor has an electronic control that regulates the speed and provides overload protection to the motor.
• If the motor fails to start after about 2 seconds, push the knob OFF and disconnect the saw from the power source. Refer to the troubleshooting chart.
• Note: If the internal overload protector has been tripped, pushing the On/Off knob OFF will reset it.

LOCK POST
See Figure 17.

• To prevent unauthorized use of your scroll saw, we suggest that you disconnect it from the power supply and lock the knob in the OFF position. A Master Lock@ 105D padlock should be used. When the lock is installed and locked, as illustrated, the switch is inoperable. Store the padlock key in another location.
• To lock the saw in the OFF position, install a padlock through the lock post beside the knob as illustrated and lock the padlock. (Padlock is not supplied with the saw.)
• WARNING: For your safety, always push the knob OFF when the machine is not in use. Also, in the event of a power failure, push the knob OFF. Lock the scroll saw switch OFF with a padlock.
• This will prevent the machine from starting up again when the power comes back on. Failure to heed this warning can result in serious personal injury.

INTERIOR SCROLL CUTTING

See Figure 18.

• One of the features of a scroll saw is that it can be used to make scroll cuts on the interior of a board without breaking or cutting through the edge or perimeter of the board.
• WARNING: To avoid possible serious injury from accidental starting, always turn the switch OFF and remove the plug from the power source outlet before removing or replacing the blade.
• To make interior cuts in a board, remove the scroll saw blade as explained in the Installing Blades section.
• Drill a 1/4 in. hole in the board to be used to make interior cuts.
• Place the board on the saw table with the hole in the board over the access hole in the table. Install the blade through the hole in the board then adjust the hold-down foot and the blade tension.
• When finished making the interior scroll cuts, simply remove the blade from the blade holders as described in the Installing Blades section, and remove the board from the table.

STACK CUTTING
See Figure 19.

• After becoming well acquainted with your saw through practice and experience, you may wish to try stack cutting.
• Stack cutting may be used when several identical shapes need to be cut. Several pieces of wood may be stacked on top and secured to each other before cutting.
• The wood pieces may be joined together by placing double-sided tape between each piece or by wrapping masking tape around the corners or ends of the stacked wood.
• You must attach the stacked pieces of wood so they will move on the table as a single piece of material.

CHOICE OF BLADE AND SPEED

• The scroll saw accepts a wide variety of blade widths and thicknesses for cutting wood and other fibrous materials.
• Your saw uses 5 inch long blades of either the pin end or the plain end style.
• The blade width and thickness and the number of teeth per inch to use are determined by the type of material and the size of the radius being cut.
• A full selection of scroll saw blades are available through Sears Retail Stores.
• Note: As a general rule, always select narrow blades for intricate curve cutting, and wide blades for straight and large curve cutting.

BEFORE EACH USE:

• INSPECT YOUR SAW. Disconnect the saw. To avoid injury from accidental starting, turn the switch OFF and unplug the saw before changing the setup or removing covers, guards, or blades.
• INSPECT YOUR WORKPIECE. Make sure there are no nails or foreign objects in the workpiece to be cut.
• USE EXTRA CAUTION WITH LARGE, VERY SMALL, OR AWKWARD WORKPIECES.
• Never use this tool to cut pieces too small to hold by hand.
• Always use extra supports (tables, saw horses, blocks, etc.) for any workpiece large enough to tip when not held down to the tabletop.
• Never use another person as a substitute for a table extension, as additional support for a workpiece or to help feed, support, or pull the workpiece.
• When cutting an irregularly shaped workpiece, plan your work so it will not pinch the blade. A piece of moulding, for example, must lay flat or be held by a fixture or jig that will not let it twist, rock, or slip while being cut.
• Properly support round material such as dowel rods. They tend to roll during a cut, causing the blade to “bite.” To avoid this, always use a “v* block.
  Clear everything except the workpiece and related support devices off the table before plugging into the power and turning the saw on. PLAN THE WAY YOU WILL HOLD THE WORKPIECE FROM START TO FINISH. Do not hand-hold pieces so small that your fingers will go under the work hold-down.

BEFORE FREEING ANY JAMMED MATERIAL:

• Turn the switch OFF.
• Wait for all moving parts to stop.
• Unplug the saw.

WHEN BACKING OUT OF THE WORKPIECE, THE BLADE MAY BIND IN THE KERF (CUT). THIS IS USUALLY CAUSED BY SAWDUST CLOGGING UP THE KERF. IF THIS HAPPENS:

• Turn the switch OFF.
• Wait for all moving parts to stop.
• Unplug the saw.
• Remove the blade from the blade holders.
• Remove the workpiece with a blade from the table.
• Remove the blade from the workpiece.
• WARNING: Before removing loose pieces from the table, turn the saw off and wait for all moving parts to stop to avoid serious personal injury.

MAINTENANCE

WARNING: When servicing, use only identical Craftsman replacement parts. Use of any other part may create a hazard or cause product damage.
WARNING: To prevent accidental starting that could cause possible serious personal injury, turn off and unplug the saw before maintaining or lubricating your scroll saw.

GENERAL MAINTENANCE

• Keep your Scroll Saw clean.
• After cleaning the table top initially, apply a thin coat of automobile-type (paste) wax to the tabletop so the wood slides easily while cutting.

ARM BEARINGS
See Figure 20.

• Lubricate the arm bearings after every 50 hours of use or whenever there is a squeak coming from the bearings.
• Carefully place the saw on its side as shown in Figure 20. Remove the rubber cap from the lower arm of the saw.
• Squirt a few drops of SAE20 oil around the shaft end and bronze bearing. Let oil soak in overnight, remaining in this position.
• Note: Lubricate the upper arm bearing from the other side of the saw.
• WARNING: If the power cord is worn, cut, or damaged in any way, have it replaced immediately by a qualified service technician at a Sears store to avoid risk of personal injury.

MOTOR BRUSHES
See Figure 21.

• Your saw has externally accessible brush assemblies that should be checked periodically for wear. When one of the two brushes becomes worn, replace both brushes.

Unplug your saw

• WARNING: Failure to unplug your saw could result in accidental starting causing serious injury.
• Remove the brush cap with a flat-blade screwdriver.
• Remove brush assembly. Gently pry the brush assembly out using a small screwdriver, point of a nail or paper clip, etc.
• Check for wear. If one brush is worn down shorter than 1/4 in., replace both brushes. Do not replace one side without replacing the other.
• Reassemble using new brush assembly. Make sure the curvature of the brush matches the curvature of the motor and that brush moves freely in the brush tube.
• Use the blunt end of something thin (eraser end of a pencil, etc.) to push the brush into the tube until it stays.
• Make sure the brush cap is oriented correctly (straight) and replace it.
• Tighten the brush cap using a hand-powered screwdriver only. Do not over-tighten. Repeat for other brushes.

TROUBLESHOOTING

WARNING: For your safety, turn switch OFF and remove the plug from the power outlet before adjusting or aligning your scroll saw.

CRAFTSMAN SCROLL SAW – MODEL NO. 315.216360

PARTS LIST

CRAFTSMAN SCROLL SAW – MODEL NO. 315.216360 PARTS LIST FOR FIGURE A

• Standard Hardware Item – May Be Purchased Locally
• Available From Division 98 – Source 980.00
• Complete Assortment Available At Your Nearest Sears Retail Store

CRAFTSMAN SCROLL SAW – MODEL NO. 315.216360

CRAFTSMAN SCROLL SAW – MODEL NO. 315.216360
The model number will be found on a plate attached to the frame. Always mention the model number in all correspondence regarding your SCROLL SAW or when ordering repair parts.

PARTS LIST FOR FIGURE B

• Standard Hardware Item – May Be Purchased Locally
• Available From Division 98 – Source 980.00

WARRANTY

• FULL ONE-YEAR WARRANTY ON CRAFTSMAN SCROLL SAW
• If this CRAFTSMAN* Scroll Saw fails due to a defect in material or workmanship within one year from the date of purchase, Sears will repair it, free of charge.
• Contact a Sears Service Center for repair.
• If this product is used for commercial or rental purposes, this warranty applies only for 90 days from the date of purchase.
• This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

CONTACT

• In the U.S.A. or Canada for in-home major brand repair service: Call 24 hours a day, 7 days a week at 1-800-4-MY-HOME” (1-800-469-4663)
• For the repair or replacement parts you need: Call 6 a.m. – 11 p.m. CST, 7 days a week
• Parts Direct®™ 1-800-366-PART (1-800-366-7278)
• Para ordenar piezas con entrega a domicilio – 1-800-659-7084
• For the location of a Sears Service Center in your area: Call 24 hours a day, 7 days a week at 1-800-488-1222
• To purchase or inquire about a Sears Maintenance Agreement: Call 7 a.m. – 5 p.m. CST, Monday – Saturday 1-800-827-6655
• Model No. 315.216360 Save this manual for future reference.

CAUTION: Read and follow all Safety Rules and Operating Instructions before the first use of this product.

• Customer Heip Line 1-800-932-3188
• Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA
• Visit the Craftsman web page: www.sears.com/craftsman. 972000-707 11-99

References

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