BUILT-IN OUTDOOR GAS GRILLS
A430i, A530i, A540i, A660i, & A790i
INSTALLATION
INSTRUCTIONS AND
OWNER’S MANUAL A790i w/ analog thermometer shown

INSTALLER: Leave these instructions with consumer.
CONSUMER: Retain for future reference.
IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE.

WARNINGS AND SAFETY CODES

DANGER:
IF YOU SMELL GAS:

1. Shut off the gas to the appliance.
2. Extinguish any open fl ame.
3.  Open lid.
4.  If odor continues, keep away from the appliance and immediately call yourgas supplier or the fi re department.

CODE AND SUPPLY REQUIREMENTS: This grill must be installed in accordance with local codes and ordinances, or, in the absence of local codes, with the latest National Fuel Gas Code (ANSI Z223.1/NFPA 54), or Natural Gas and Propane Storage and Handling Installation Code (CSA-B149.1). This appliance and its dedicated manual shutoff alve must be disconnected from the gas-supply piping system when testing the system at pressures in excess of ½ psig (3.5 kPa).
This appliance must be isolated from the gassupply piping system by closing its dedicated manual shutoff valve during any pressure testing of the gas- supply system at pressures up to and including ½ psig (3.5 kPa).
Proper operation of your grill requires prompt and periodic maintenance. See the CARE & CLEANING section for details.
WARNING:

1. Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
2.  An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

WARNING:
Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. For proper installation, refer to the installation instructions. For assistance or additional information, consult a qualifi ed professional service technician, service agency, or the gas supplier.
All electrical outlets in the vicinity of the grill must be properly grounded in accordance with local codes, or, in the absence of local codes, with the
National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1, whichever is applicable.
Keep all electrical-supply cords and fuel-supply hoses away from any heated surface.
Certifi ed to: ANSI Z21.58-2015CSA 1.6-2015
REPLACEMENT PARTS LIST To order replacement parts, contact your local Fire Magic  dealer.
Some items shown are optional, or are not available for certain models. Your model may vary, refer to parts table.

**Item| ****Description| A430i Part No.    Qty.| A530i Part No.     Qty.| A540i Part No. Qty.| A660i Part No.     Qty.| A790i Part No.   Qty.
---|---|---|---|---|---|---
1.| Stainless cooking grid (set of 2 or 3)| 23542-S-2| 1| 23539-S-2| 1| 23543-S-3| 1| 23544-S-3| 1| 23539-S-3| 1
2.| Flavor grid (set of 2 or 3)| 3063-S-2| 1| 3056-S-2| 1| 3064-S-3| 1| 3057-S-3| 1| 3056-S-3| 1
3.| Main burner| 3042-50| 2| 3041-50| 2| 3042-50| 3| 3041-50| 3| 3041-50| 3
4.| Heatshield kit| 24177-05| 2| 24177-05| 2| 24177-05| 3| 24177-05| 3| 24177-05| 3
5.| Silicone gasket| 24177-06| 2| 24177-06| 2| 24177-06| 3| 24177-06| 3| 24177-06| 3
6.| Infrared burner | 3060| 1| 3050| 1| 3060| 1| 3050| 1| 3050| 1
7.| Oven lid| 23729-53| 1| 23736-53| 1| 23733-53| 1| 23738-52| 1| 23745-52| 1
or| Oven lid w/ oven thermometer| 23729-55| 1| 23736-55| 1| 23733-55| 1| 23738-55| 1| 23745-55| 1
or| Oven lid w/ window †| N/A| | N/A| | N/A| | 24170-54| 1| 24180-54| 1
8.| Warming rack| 3672S-M| 1| 3672S-M| 1| 3673S-M| 1| 3673S-M| 1| 3675S-M| 1
9.| Back burner| 24130-11H| 1| 24130-11H| 1| 24170-11H| 1| 24170-11H| 1| 24180-11H| 1
10.| Back burner cover| 24148-010| 1| 24148-010| 1| 24739-010| 1| 24739-010| 1| 24745-010| 1
11.| Rotisserie motor| 3600-02| 1| 3600-02| 1| 3600-02| 1| 3600-02| 1| 3600-02| 1
12.| Heavy-duty motor†| N/A| N/A| 3600-05| 1| 3600-05| 1| 3600-05| 1
13.| Rotisserie rod| 3603-30| 1| 3603-30| 1| 3606-30| 1| 3606-30| 1| N/A
14.| Heavy duty rod†| N/A| N/A| 3606-40| 1| 3606-40| 1| 3609-40| 1
15.| Rotisserie knob| 24187-16| 1| 24187-16| 1| 24187-16| 1| 24187-16| 1| 24187-16| 1
16.| Meat holder (pair)| 3613| 1| 3613| 1| 3613| 1| 3613| 1| 3613| 1
17.| Counterbalance| 3620E| 1| 3620E| 1| 3620E| 1| 3620E| 1| 3620E| 1
18.| Grid lifter| 3519| 1| 3519| 1| 3519| 1| 3519| 1| 3519| 1
19.| Convertible regulator| PR-4| 1| PR-4| 1| PR-4| 1| PR-4| 1| PR-4| 1
20.| Valve manifold w/ back burner| 24130-22| 1| 24130-22| 1| 24170-22| 1| 24170-22| 1| 24180-22| 1
or| valve manifold w/o back burner| 24130-28| 1| 24130-28| 1| 24170-28| 1| 24170-28| 1| N/A|
21.| Control panel w/ back burner, w/ digital thermo.| 24130-45| 1| 24130-45| 1| 24170-45| 1| 24170-45| 1| 24180-45| 1
or| Control panel w/ back burner, w/o digital thermo.| 24130-47| 1| 24130-47| 1| 24170-47| 1| 24170-47| 1| 24180-47| 1
or| Control panel w/o back burner, w/ digital thermo.| 24130-46| 1| 24130-46| 1| 24170-46| 1| 24170-46| 1| N/A|
or| Control panel w/o back burner, w/o digital thermo.| 24130-48| 1| 24130-48| 1| 24170-48| 1| 24170-48| 1| 24180-48| 1
22.| Small knob| 3016| 1| 3016| 1| 3016| 1| 3016| 1| 3016| 1
23.| Large knob| 3015| 2| 3015| 2| 3015| 3| 3015| 3| 3015| 3
24.| Digital thermometer| 24180-12H| 1| 24180-12H| 1| 24180-12H| 1| 24180-12H| 1| 24180-12H| 1
or| Oven hood thermometer ‡| 23305| 1| 23305| 1| 23305| 1| 23305| 1| 23305| 1
or| Grill top thermometer (window models) ‡| 3573| 1| 3573| 1| 3573| 1| 3573| 1| 3573| 1
25.| Meat probe | 24187-14S| 1| 24187-14S| 1| 24187-14S| 1| 24187-14S| 1| 24187-14S| 1
26.| Drip tray| 3084| 1| 3084| 1| 3084| 1| 3084| 1| 3084| 1
27.| Drip tray liner (set of 4)| 3557| 1| 3557| 1| 3557| 1| 3557| 1| 3557| 1
28.| Wire harness assembly‡| 24177-28| 1| 24177-28| 1| 24177-28| 1| 24177-28| 1| 24177-28| 1
29.| Back burner electrode‡| 4199-52| 1| 4199-52| 1| 4199-52| 1| 4199-52| 1| 4199-52| 1
30.| Main burner electrode‡| 3199-72| 2| 3199-72| 2| 3199-72| 3| 3199-72| 3| 3199-72| 3
31.| Natural gas orifice(s)‡| 3001-42-2| 1| 3001-40-2| 1| 3001-44-3| 1| 3001-42-3| 1| 3001-38-3| 1
32.| Natural back burner gas orifice(s)‡| 3001-52-1| 1| 3001-52-1| 1| 3001-48-1| 1| 3001-48-1| 1| 3001-45-1| 1
33.| Propane gas orifice(s)‡| 3001-54-2| 1| 3001-53-2| 1| 3001-55-3| 1| 3001-54-3| 1| 3001-53-3| 1
34.| Propane back burner gas orifice(s)‡| 3001-59-1| 1| 3001-59-1| 1| 3001-56-1| 1| 3001-56-1| 1| 3001-55-1| 1
35.| Fire Magic® cookbook‡| 3595| 1| 3595| 1| 3595| 1| 3595| 1| 3595| 1
36.| Thermometer wire harness ‡| 24177-25| 1| 24177-25| 1| 24177-25| 1| 24177-25| 1| 24177-25| 1
37.| Power supply w/ connector| 24177-12| 1| 24177-12| 1| 24177-12| 1| 24177-12| 1| 24177-12| 1
38.| Wire harness extension| 24182-53| 1| 24182-53| 1| 24182-53| 1| 24182-53| 1| 24182-53| 1
39.| 12V / 10* watt halogen light bulb ‡| 24187-15| 2| 24187-15| 2| 24187-15| 2| 24187-15| 2| 24187-15| 2
40.| Light lens ‡| 24187-26| 2| 24187-26| 2| 24187-26| 2| 24187-26| 2| 24187-26| 2
41.| Lamp assembly ‡| 24187-28| 2| 24187-28| 2| 24187-28| 2| 24187-28| 2| 24187-28| 2
42.| Light switch| 24182-46| 1| 24182-46| 1| 24182-46| 1| 24182-46| 1| 24182-46| 1
43.| Magic View window (only) ‡| N/A| N/A| N/A| 24187-45| 1| 24187-45| 1
44.| Flash tube (left) ‡| 24187-29| 1| 24187-29| 1| 24187-29| 1| 24187-29| 1| 24187-29| 1
45.| Flash tube (right) ‡| 24187-35| 1| 24187-35| 1| 24187-35| 2| 24187-35| 2| 24187-35| 2
46.| Backburner flex connector *‡| 3030-01| 1| 3030-08| 1| 3030-01| 1| 3030-08| 1| 3030-08| 1

MODEL SPECIFICATIONS

MODEL SPECIFICATIONS TABLE

38 / #53

Backburner▲
N/P orifice drill size| #52 / #59| #52 / #59| #48 / #56| #48 / #56| #45 / #55
Infrared searing burner▲ N/P orifice drill size| #49 / #56| #45 / #55| #49 /

56| #45 / #55| #45 / #55

Aurora insulating liner model # (not included)| 23130-50| 23125-50| 23150-50| 3176-50| 3186-50
Input electrical requirements| 120VAC / 15 AMP minimum / 60 Hz / GFCI outlet
Oven lights rating| 12V / 10 watt halogen bulb
|
A Countertop to unit bottom cut-out | 12″| 12″| 12″| 12″| 12″
B Side to side non-combustible cut-out | 25-1/2″| 25-1/2″| 32″| 32″| 37-3/4″
C Front to back non-combustible cut-out †| 19-1/2″| 23-1/2″| 19-1/2″| 23-1/2″| 23-1/2″
D Control panel width non-combustible cut-out ‡| 27″| 27″| 33″| 33″| 38-3/4″

▲ If equipped

• Note: If installing this grill in a combustible enclosure, the correct insulating liner must be used. Consult liner instructions for counter cut-out dimensions and installation.
• Includes any substrate at front wall of enclosure (in the area the rear of the control panel is to sit fl ush against). See SUBSTRATE section on next page.
•  Only applicable for non-combustible enclosures that have countertops with an overhang (see illustration and section below).

COUNTERTOP OVERHANG
The control panel is designed to sit fl ush against the enclosure front wall. If the non-combustible enclosure countertop extends beyond the front wall, creating a countertop overhang, it must be cut fl ush with the front wall for the width of the control panel or a gap will be created exposing the forward portions of the left and right side grill fi re walls. See illustrations above.
Important: FOR YOUR SAFETY, you must provide openings in the island enclosure for drainage, replacement air, and cross-ventilation of any storage area exposed to possible leakage from gas connections, the unit, or propane bottles. See the ENCLOSURE REQUIREMENTS section for details.
SUBSTRATE
When adding any substrate to the enclosure front wall (including tiles, stone, etc.), consider the following:
Substrate Behind Control Panel
Substrate+ countertop “front to back” cutout must equate to Dim. C (see previous page) when the substrate sits fl ush behind the control panel. Substrate Alongside Control Panel
Any additional substrate alongside the control panel does not need to be considered in Dim. C (see previous page), however 1 /4″ clearance on each side (same as overhang) and below is required.  BUILT-IN GRILL DIMENSIONS TABLE

Maximum depth

(I)

Open (E)| Closed (F)
A430i| 20 1/4″| 13 1/4″| 30″| 26 1/2″| 26 3/4″
A530i| 23 5/8″| 15″| 30″| 26 1/2″| 29 3/4″
A540i| 20 1/4″| 13 1/4″| 36 1/2″| 32 1/2″| 26 3/4″
A660i| 23 5/8″| 15″| 36 1/2″| 32 1/2″| 29 3/4″
A790i| 23 5/8″| 15″| 42 1/4″| 38 1/4″| 29 3/4″

MODEL SPECIFICATIONS (cont.)
A790i model shown. Model wire diagrams may vary.
Note: In addition, a wire diagram specifi c to your unit can be found affi xed to the inside of the control panel.

GRILL MAINTENANCE AND SAFETY INFORMATION

1. The outdoor grill and surrounding area MUST  remain clear of fl ammable substances such as gasoline, yard debris, wood, etc.

2.  The airfl ow through the vent space located below the control panel must remain unobstructed.

3.  When using propane gas:
   a. The required ventilation openings in the enclosure must be clear of debris. See the PROPANE SAFETY INFORMATION section.
   b. The propane cylinder, regulator, and rubber hose must be in a location not subject to temperature above 125° F (51° C).

4.  The fl ames on each burner burn evenly along the entire burner with a steady fl ame (mostly blue). If burner fl ames are not normal, check and clean the orifi ce and burner/venturi tubes for insects and insect nests. A clogged tube can lead to a fi re beneath the grill. A proper fl ame pattern will ensure safe operation and optimal performance. Adjust the air shutter as needed (see AIR SHUTTER ADJUSTMENT).

5. The in-line gas valve or gas cylinder valve must always be shut OFF when the grill is not in use.

6.  The drip collector holes must be clear and unobstructed. Excessive grease deposits can result in a grease fi re.

7.  The backburner or IR burner cover must be removed before using the burner.

8.  Whenever reconnecting any wires, apply a small amount of dielectric grease to the male connector, then make the connection. This will ensure conductivity and prevent moisture from affecting the contact.

WARNING: NEVER cover the entire cooking or grill surface with griddles or pans. Overheating will occur, and burners will not perform properly when combustion heat is trapped below the cooking surface.
CAUTION: NEVER spray water on a hot gas unit.
The grill serial identifi cation number is located on the underside of the drip tray handle. It is recommended that the drip tray fi rst be removed and cleaned / emptied of its contents, then turned over to view. The unit rating label is located on the inside of the control panel.
ELECTRICAL CONNECTIONS
A 120VAC (15 AMP minimum) Ground Fault Circuit Interrupter (GFCI) GROUNDED 3-wire receptacle (not included) is required within the vicinity of the grill to provide power to the unit.

• Observe all local codes.

• Verify proper polarity of the receptacle.

• If an extension cord is used, ensure it is a 3-wire
  GROUNDED cord that is rated for the power of the equipment, and is approved for outdoor use with a W-A marking. DO NOT use 2-prong adapters.

• DO NOT TAMPER WITH THE EXTENSION CORD OR THE UNIT POWER-SUPPLY CORD.

Important: ONLY REPLACE THE OVEN LIGHTS WITH 12V / 10 WATT HALOGEN BULB(S).
LIGHT SWITCH
The light switch is push button operated, and is located on the right side of the control panel (see Fig. 9-1). It controls the power to all lights.

INSTALLATION REQUIREMENTS

Installation must be performed by a qualifi ed professional service technician.
This grill is designed for outdoor use only. DO NOT use this grill inside a building, garage, enclosed area, or under overhead combustible construction.
See below and the EXHAUST REMOVAL section on the following page for details on installing under non-combustible overhead construction.
DO NOT use this grill in or on a recreational vehicle or boat.
Important: If installing this grill in a combustible surround, the correct RHP insulating liner must be used.
Important: Refer to the information below to ensure all required clearances are met.
The grill must have a minimum clearance of 18″ from combustible materials/items AT ALL TIMES.
OVERHEAD CONSTRUCTION REQUIREMENTS (IF APPLICABLE)
This outdoor cooking gas appliance shall not be used under overhead combustible construction.
A minimum clearance of 5 feet is required between the countertop and the non- combustible construction above (Fig. 10-1).
SIDE AND REAR WALL CLEARANCES
For the minimum clearances between the grill and any side or rear walls, your setup must fall within one (or more) of the following:
A. Clearance between grill and strictly non-combustible wall (i.e. brick wall, see Fig. 10-2)

• The grill must have a minimum of 4″ right, left, and rear clearance from any non-combustible wall. (To allow for proper ventilation and prevent dangerous overheating.)
  B. Clearance between grill and a protected combustible wall (i.e. a non- combustible wall in front of a combustible wall to serve as a barrier. This can be accomplished by brick, or a metal stud fi nished with non-combustible substrate, see Fig. 10-3)

• The grill must have a minimum of 14″ right, left, and rear clearance from the protected combustible wall. (The 4″ non-combustible material plus an additional 10″ clearance between the grill and protected wall.)
  C. Clearance between grill and combustible wall

• The grill must have a minimum of 18″ right, left, and rear clearance from any combustible wall (see Fig. 10-4).

BACKSPLASH CLEARANCE (IF APPLICABLE)
If a non-combustible backsplash exists, it must have a minimum of a 4″ clearance from the rear of the grill (to allow for proper ventilation and prevent dangerous overheating). See Fig. 10-5. Important: This 4″ backsplash clearance must fi rst be met prior to any non-combustible walls beginning behind it. The control panel MUST remain removable for servicing (see PARTS LIST).
ENSURE PROPER COMBUSTION AIR AND
COOLING AIRFLOW
Proper airfl ow (Fig. 11-1) MUST be maintained for the grill to perform as it was designed. If airfl ow is blocked, overheating and poor combustion will result. Do not  block the 1″ (2.5 cm) front air inlet along the bottom of the control panel or more than 75% of  the cooking grid surface with pans or griddles.
Note: The 1″ (2.5 cm) front air space also allows access to the drip tray. EXHAUST REMOVAL
If the grill is installed under an overhead structure, it  must be constructed of non-combustible material. An exhaust hood is recommended. See below. When using an exhaust hood:
The cooking grid area must be covered by an exhaust hood (with a vent) larger than the cooking surface. Refer to manufacturer specifi cations. An exhaust fan with a rating of 1,000 CFM (cubic feet per minute) (472 liters per second) or more may be necessary to effectively remove smoke and other cooking by- products from the rea under the hood. RHP Vent Hoods are available, contact your local dealer.
THIS UNIT MUST NOT BE LOCATED IN A FULLY ENCLOSED AREA OF ANY KIND.

GAS-SUPPLY PLUMBING REQUIREMENTS
For natural gas or a household propane system, rigid ” (1.3 cm) or 3 / ” (1.9 cm) black steel pipe or local codeapproved pipe is required to conduct the gas supply to the unit.
Contact your local gas supplier. Connect this pipe to the required C.S.A.-approved stainless-steel fl ex connector (attached). An NPT adapter has been provided for 1/2 4 ” pipe. DO NOT use a rubber hose within the grill enclosure. Apply only joint compounds that are resistant to all gasses to all male pipe fi ttings except fl are fi ttings.
Make sure to tighten every joint securely.
Note: If 1 /2″ (1.3 cm) pipe is used with natural gas, it should be no longer than 20′ (6.1 meters).
Important: A shut-off valve (not included) in the gas line is required. It provides for safety when the unit is not in use and for convenient maintenance and repair. It must be installed within 6 feet of the unit. Use a pipe joint compound resistant to all gasses on all male fi ttings except flare fi ttings. CAUTION: Wind blowing into or across the rear oven lid vent (Fig. 11-2) can cause poor performance and/or dangerous overheating. Orient the grill so that the prevailing wind blows toward the front of the grill (Fig. 11-3).
GAS SUPPLY AND MANIFOLD PRESSURES:
For natural gas – normal 7″ (17.78 cm) water column (w.c.), minimum 5″ (12.7 cm), maximum 10 1/2 ” (26.7 cm). For propane gas – normal 11″ w.c., minimum 10″c (25.4 cm), maximum 13″ (33 cm).
ENCLOSURE REQUIREMENTS
VENTILATION (ALL ENCLOSURES)
For All Piping Systems and All Gas Types:
(Natural Gas, Household Propane, L.P. Cylinder) FOR YOUR SAFETY, you must provide the openings listed below for replacement air and cross-ventilation of the unit enclosure.
One side of the enclosure shall be left completely open to the outside; OR 4 (minimum) ventilation openings MUST be created (reference Fig. 12-1):
Each opening must have a minimum of 10 sq. in. of free area. The openings must be equally sized and unobstructed.
Two openings must be in the side walls of the enclosure, at the top level, and spaced at 180 degrees. The openings must begin 1″ or less below the countertop level and end no more than 5″ below the countertop level.
Two openings must be in the side walls of the enclosure, at the fl oor level, and spaced at 180 degrees. The openings must begin 1″ or less above the fl oor level and end no more than 5″ above the fl oor level.
To achieve the proper ventilation, you may use RHP venting panels (PN 5510-01) as shown. Contact your dealer.
KEEP THE VENT OPENINGS AND SURROUNDING AREA OF THE ENCLOSURE CLEAN AND FREE OF OBSTRUCTIONS AT ALL TIMES.
WARNING: Ventilation openings in side walls shall not communicate directly with other enclosures of the outdoor cooking gas appliance.
WHEN A PROPANE (L.P.) CYLINDER IS USED IN THE ENCLOSURE
When a propane (L.P.) cylinder is installed inside of the enclosure, the guidelines below MUST be followed. FAILURE TO DO SO MAY CAUSE DAMAGE TO YOUR UNIT AND/OR PERSONAL INJURY. Reference Fig. 12-2 for an example.

• Only a C.S.A. listed stainless steel connector can be connected to the grill.
• The regulator/hose assembly coming from the propane cylinder can only be connected to the above mentioned grill fl ex connector. DO NOT connect the regulator/ hose assembly directly to the grill. An adapter will be required.
• A non-combustible heatshield must be installed to protect the regulator/hose assembly and propane cylinder valve.
•  RHP offers propane tank door with tank tray models and a propane tank heatshield that rest directly on the tank to meet the cylinder install requirements. Propane tank door with tank tray shown in Fig. 12-3. Contact your dealer for ordering information.

PROPANE SAFETY INFORMATION

WHEN OPERATING THIS APPLIANCE WITH PROPANE, ALL INSTRUCTIONS AND WARNINGS MUST BE OBSERVED. FAILURE TO DO SO MAY RESULT IN A FIRE OR EXPLOSION CAUSING SERIOUS INJURY OR DEATH.
WARNING
This gas appliance, its enclosure, and the propane cylinder enclosure, if any, MUST be plumbed and vented in accordance with local building and safety codes and should be approved by local code enforcement offi cials. This appliance MUST be installed and operated according to the information below.
FAILURE TO PROPERLY VENT THE ENCLOSURE MAY RESULT IN A FIRE OR EXPLOSION CAUSING SERIOUS INJURY OR DEATH.
When using propane gas:

• Propane gas (also known as L.P. gas) is heavier than air and will accumulate or pool in an inadequately vented enclosure or recessed area.

• A leaking gas connection or valve unintentionally left open will create a hazard.

• If a pool of propane gas is ignited, an explosion will occur. Adequate venting at the fl oor level, or the lowest point where gas could accumulate, will eliminate this danger.
  Refer to the ENCLOSURE REQUIREMENTS section.
  Observe all local codes.

• DO NOT store a spare propane-gas cylinder under or near the enclosure.

INSTALLATION SAFETY GUIDELINES
THIS UNIT MUST BE INSTALLED IN SUCH A MANNER THAT ALL REQUIRED VENT OPENINGS ON THE UNIT ENCLOSURE REMAIN CLEAR AND FREE OF ALL OBSTRUCTIONS AT ALL TIMES AND DURING ALL WEATHER CONDITIONS. See the ENCLOSURE REQUIREMENTS section for details.
Important: FOR YOUR SAFETY, you must provide openings in the enclosure for replacement air and cross-ventilation (in case of possible leakage from gas connections or propane cylinders).
See the ENCLOSURE REQUIREMENTS section for details.
The gas cylinder, regulator, and rubber hose must be in a location not subject to temps. above 125° F (51° C).
WHEN A PROPANE CYLINDER IS INSTALLED INSIDE OF THE ENCLOSURE, THE GUIDELINES FOUND IN THE ENCLOSURE REQUIREMENTS SECTION MUST BE FOLLOWED.
OPERATING THE UNIT SAFELY AND CORRECTLY
Every time you use the unit, make sure that:

1. The area around the enclosure is clear and free from combustible materials, gasoline and fl ammable vapors/ liquids.
2.  There is no blockage of the airfl ow through the vent openings located on the enclosure.
3.  The hose is inspected (if applicable). See SAFE USE & MAINTENANCE OF PROPANE-GAS CYLINDERS section.

DO NOT store any combustible materials, gasoline, and any other fl ammable vapors/liquids in the vicinity of the unit. Provide adequate clearance for servicing and operation.

SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS

IMPORTANT FOR YOUR SAFETY
READ AND FOLLOW ALL WARNINGS PROVIDED WITH THE PROPANE-GAS CYLINDER.
When operating this appliance with a propane-gas cylinder, these instructions and warnings MUST be observed.
FAILURE TO DO SO MAY RESULT IN A SERIOUS FIRE OR EXPLOSION.
CYLINDER/CONNECTOR REQUIREMENTS
a. Propane-gas cylinders, valves, and hoses must be maintained in good condition and must be replaced if there is visible damage to either the cylinder or valve. If the hose is cut or shows excessive abrasion or wear, it must be replaced before using the gas appliance (see e.).
b. This unit, when used with a cylinder, should be connected to a standard 5-gallon (20 lb.) propane-gas cylinder equipped with an OPD (Overfi ll Prevention Device). The OPD has been required on all cylinders sold since October 1,1998, to prevent overfi lling.
c. Cylinder dimensions should be approximately 12″ (30.5 cm) in diameter and 18″ (45.7 cm) high. Cylinders must be constructed and marked in accordance with the Specifi cations for Propane Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods.
d. The cylinder used must include a collar to protect the cylinder valve, and the cylinder supply system must be arranged for vapor withdrawal.
e. The pressure regulator and hose assembly used must match the specifi cation for Type I by ANSI Z 21.58-2005/ CGA 1.6-2005 (see Fig. 15-1).
f. The propane-gas cylinder valve must be equipped with acylinder connection coupling device, described as Type Iin the standard defi ned in paragraph e. above. This deviceis commonly described as an Acme thread quick coupler.
g. If the propane-gas cylinder comes with a dust plug, place the dust cap on the cylinder valve outlet whenever the cylinder is not in use.
QUICK COUPLER OPERATION
To connect the regulator/hose assembly to the propanegas cylinder valve fitting: Press the hand nut on the regulator over the Acme thread fitting  on the cylinder valve. Turn the hand nut clockwise to engage the threads and tighten until snug.
The use of pliers or a wrench should not be necessary. Only cylinders marked “propane” may be used.
To disconnect: Turn the hand nut counterclockwise until detached (Fig. 15-1).
Important: Before using the unit, and after each time the cylinder is removed and reattached, check the hose for wear (see a.) and check all connections for leaks. Turn off the unit valves and open the main cylinder valve, then check connections with soapy water. Repair any leaks before lighting the unit.
CAUTION: Always turn the propane cylinder main valve off after each use, and before moving the unit and cylinder or disconnecting the coupling. This valve must remain closed and the cylinder disconnected while the appliance is not in use, even though the gas flow is stopped by a safety feature when the coupler is disconnected.
Carefully inspect the hose assembly each time before the gas is turned on. A cracked or frayed hose must be replaced immediately.
If the appliance is stored indoors, the cylinder must be disconnected and removed. Disconnected cylinders must be stored outdoors, out of the reach of children, with threaded valve plugs tightly installed, and must not be stored in a building, garage, or any other enclosed area.
FOR YOUR SAFETY
a. DO NOT store a spare propane-gas cylinder under or near this appliance.
b. NEVER fi ll the cylinder beyond 80-percent full.
c. IF THE INFORMATION IN a. AND b. IS NOT FOLLOWED
EXACTLY, A FIRE CAUSING DEATH OR SERIOUS INJURY MAY OCCUR. For propane ventilation requirements, see the ENCLOSURE REQUIREMENTS section.

INSTALLATION

COUNTER PREPARATION
Consult Table 1 for non-combustible enclosure cut-out dimensions. An RHP insulating liner must be used if any supporting construction is combustible. Consult the instructions that come with the liner for dimensions and additional installation information before beginning the installation. This outdoor built-in grill must be supported by the stainlesssteel hanger extending from the upper portion of the grill.
The hanger rests on the left, right, and back of the countertop and on the two front structural supports with attached adjustable screws located below the control panel on the left and right sides.
The control panel is designed to sit fl ush against the enclosure front wall (see Fig. 16-2). If the non-combustible enclosure countertop extends beyond the front wall, creating a countertop overhang (see Fig. 16-1), it must be cut fl ush with the front wall for the width of the control panel or a gap will be created exposing the forward portions of the left and right side grill fi re walls. Reference the MODEL SPECIFICATIONS section.
Note: It is not necessary to remove the control panel or knobs to install this unit.
CONNECT THE GAS SUPPLY
For propane cylinders:
For connecting a propane unit to a portable propane tank, read the safety warnings and follow the instructions in the section SAFE USE AND MAINTENANCE OF PROPANE GAS CYLINDERS.
Note: When a propane cylinder is installed inside of the enclosure, the guidelines found in the ENCLOSURE REQUIREMENTS section MUST be followed.
For household propane or natural gas units:
CAUTION: Use only C.S.A. listed stainless-steel flex connectors within the enclosure.
WARNING
A rubber or plastic connector will rupture or leak, resulting in an explosion or serious injury if used inside the appliance enclosure.

1. Run the attached fl ex connector routed under the left side of the grill to the gas stub.

2.  Turn OFF the gas supply at the source.

3.  A shut-off valve is required within 6 feet of the unit.
   If shut-off valve is connected to end of gas supply stub:
   • Connect the fl ex connector to the shut-off valve (see Fig. 16-3). Tighten securely.
   If shut-off valve is installed in-line:
   • Install the supplied fl are adapter to the gas supply using a pipe joint compound resistant to all gasses (see Fig. 16-3). Tighten securely.
   • Connect the fl ex connector to the fl are adapter (see Fig. 16-3). Tighten securely.

4. Turn all burner control knobs to the OFF position.Turn the gas supply on. Then carefully check all gas connections for leaks with a brush and half-soap/ alf-water solution before lighting. NEVER USE A MATCH OR OPEN FLAME TO TEST FOR LEAKS.

5. Close the shut-off valve, then slide the grill into place. Do not to pinch, kink, or damage the gas connector line.

6. Rotate the adjustable support screws to the left to raise and to the right to lower the respective side of the appliance grill. Use a 7 /16″ open-end wrench as needed. See Fig. 17-1.

Important: Do not extend the support screws so far that any part of the hanger is raised off the counter top. INSTALL THE FLAVOR GRIDS
Place the fl avor grids directly onto the studs on the burners.
See Fig. 17-2. The fl avor grids allow heat from the burners to be evenly distributed throughout the cooking area. They are stainless steel and will heat and cool quickly, making your grill very responsive to the changes you specify in grill temperature. They are rust resistant and may be cleaned with standard oven cleaners. Some discoloring will be een with use. This is normal for stainless steel and does not affect the function.
ELECTRICAL INSTALLATION
POWER SUPPLY HOOKUP
CAUTION: IMPROPERLY CONNECTED WIRES WILL CAUSE DAMAGE TO THE GRILL AND MAY RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY.
This grill includes a power supply box. When installing the power supply box:

• It MUST be located at least 12 inches below the bottom of the grill (see Fig. 18-3).

• The wire extension that exits from the control panel MUST be routed directly downward. This will prevent overheating. DO NOT route the wire extension below the grill (see Fig. 18-3).
  Note: For enclosures with a solid area beneath the grill, a cutout must me made near the wire extension to allow for the above requirement. If an insulating liner is installed, route the wire down through the nearest hole possible.

• DO NOT block the vent holes found on the box. Fasten the power supply box to the inside of the enclosure using appropriate hardware for your enclosure. The electrical connections from the power supply box to the grill electrical systems come pre-connected.

WARNING: Electrical Grounding Instructions – This appliance is equipped with a three-pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded threeprong receptacle. Do not cut or remove the grounding prong from this plug.  CONNECT THE POWER SUPPLY TO LINE POWER
Connect the cord coming from the unit’s power supply to a 120VAC (15 AMP minimum) GFCI GROUNDED 3-wire receptacle.
ELECTRICAL SAFETY
To protect against electric shock, do not immerse cord or plugs in water or other liquid.
Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts.
Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance malfunctions or has been damaged in any manner. Contact the manufacturer for repair.
Do not let the cord hang over the edge of a table or touch hot surfaces.
Do not use an outdoor cooking gas appliance for purposes other than intended.
When connecting, fi rst connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.
Use only a properly wired and inspected 120VAC (15 AMP minimum) GFCI GROUNDED 3-wire receptacle with this outdoor cooking gas appliance.
Never remove the grounding plug or use with an adapter of 2 prongs.
Use only extension cords with a 3 prong grounding plug, rated for the power of the equipment, and approved for outdoor use with a W-A marking.
IDENTIFICATION OF GRILL CONTROLS LIGHTING (IGNITION) INSTRUCTIONS
Read all instructions before lighting, and follow these instructions each time you light the unit.
ELECTRONIC LIGHTING
Note: Electronic lighting requires an installed 9-volt battery with a good charge.
Note: This unit must be connected to 120VAC power for electronic lighting.

1. Open lid(s) or remove cover(s) from burner(s) to be lit.

2.  Turn all gas control knob(s) to their OFF position(s).

3. Turn on the gas at its source. Note: DO NOT turn on more than one valve at a time for either electronic or manual lighting.

4. Depress the desired control knob for 5 seconds, then, while pressing turn it counterclockwise to the HI LIGHT position. Once the burner lights, release the knob.
   CAUTION: If a burner does not light within fi ve (5) seconds of turning on the control knob,  depress the knob and turn it to the OFF position. WAIT FIVE (5) MINUTES before repeating step 4. If you smell gas, follow the instructions on the cover of this manual. If the burners still do not light after several attempts, refer to the instructions for manual lighting.

5. Repeat step 4 for each additional burner to be lit.

WHEN USING A PORTABLE PROPANE TANK
Propane tanks are equipped with a safety shutdown device that may cause low or no gas pressure/fl ame at the burners if operating and lighting instructions are not followed exactly (See important note in the TROUBLESHOOTING section for more details.)
MANUAL LIGHTING
CAUTION: Always wait fi ve (5) minutes for gas to clear after any unsuccessful lighting attempt.

1. Follow steps 1 through 3 (left).

2. Insert either a burning long-barrel butane lighter or a burning long-stem match through the cooking grid opening to the top of the lighting tube. (Fig. 21-2).
   For backburners, hold the flame against the surface of the backburner.
   For sideburners, hold the fl ame against the burner.
   3. Hold the match / lighter fl ame at the top of the lighting tube for 5 seconds, or, next to the backburner. Then depress the appropriate control knob and while pressing turn it counterclockwise to the HI LIGHT position. Remove the lighter or match when the burner lights, and release the control knob.

3. Hold the match / lighter fl ame at the top of the lighting tube for 5 seconds, or, next to the sideburner / backburner. Then depress the appropriate control knob and while pressing turn it counterclockwise to the HI LIGHT position. Remove the lighter or match when the burner lights, and release the control knob.

4. If the burner does not light within fi ve (5) seconds of turning the control knob, immediately depress the knob and turn the valve to OFF. WAIT FIVE (5) MINUTES before repeating steps 2 through 4 of the MANUAL LIGHTING instructions.

SHUTTING OFF THE UNIT
To shut off the unit, depress each valve control knob and while pressing turn it clockwise to the OFF position.
Always close the valve from the gas supply after each use of the unit.

OPTIONAL DIGITAL THERMOMETER

Your grill comes with a digital thermometer for oven and meat probe temperature monitoring, and timed cooking.Pressing the power button will turn on the thermometer. The thermometer will automatically shut off after 5 minutes if no temperature change is detected.
The thermometer is located on the control panel between the control knobs.
Plug in the meat probe on the right side of the control panel as shown in Fig. 22-1. The thermometer battery access drawer is also located here, see Fig. 22-2 (if applicable, only on certain models).
FOR BEST PERFORMANCE, GENTLY PRESS THEBUTTONS.
When turned on, accurate temperature readings will begin after the thermometer has initialized. When turned off, allow 5 seconds prior to turning back on.
Read the following sections completely regardingthermometer operation. Refer to Fig. 22-3 for thermometer orientation and button locations.
Default Screen
Press the power button to turn the thermometer ON. Thedefault screen will be displayed. Temperatures for the ovenand meat probe will be shown (see Fig. 22-4).
Menu Screen
Press the power button to turn the thermometer ON. The default screen will be displayed. Press the MENU button to display its screen. Press the up/down arrow to scroll through the options (see Fig. 22-5).
Note: The menu screen will return to the default screen after approximately 30 seconds of no activity. Press the MENU button to manually return to the default screen. Setting Oven and/or Meat Probe Temperature

1. From the default screen, press the down arrow to the desired oven / meat probe area (fl ashing). Press SET.

2. The selected location’s temperature screen will be displayed.
   Use the arrows to set the desired temp. The actual temp. will also be shown (see Fig. 23-1).
   Note: PRESSING the arrows will adjust the desired temp. by increments of one degree. HOLDING them down (for several seconds) will adjust the temp. rapidly.

3. Press SET to return to the default screen. Repeat as necessary for other area.

The display will fl ash red and the alarm will sound (if set to do so) when the oven / meat probe reaches its set temperature. Press any button to silence.
Grill Guide and Meat Probe
The grill guide displays recommended ready temperatures for various meats (see Fig. 23-2).

1. Under the menu screen select GRILL GUIDE. Press SET.
2.  Press the up/down arrow to view the desired meat.
3. Note the temp. and press SET. This will take you to the meat probe temperature screen.
4. Use the arrows to set the noted temp.
5.  Press SET to return to the default screen.

Inserting the meat probe into the cooking meat will give an actual temp. reading. The display will fl ash red and the alarm will sound (if set to do so) when the actual temp. reaches the set temp. Press any button to silence.
Do not leave the meat probe in the meat for a prolonged period of time, or with the hood closed.The meat probe is calibrated specifi cally for use at temperatures between 130°F and 180°F.
Setting the Timer

1. Press the timer button. Use the arrows to set the desired amount of time (see Fig. 23-4).
2.  Press SET to return to the default screen.

The time remaining will be shown on the default screen. Once the time reaches zero; the display will fl ash red and the alarm will sound. Press any button to silence. Setting the Alarm (Oven Temp. or Meat Probe)
The alarm can be individually set (ON or OFF) for the meat probe and oven temp. The default setting has the alarm OFF for the meat probe and oven temp. The alarm always alerts for the TIMER.

1. Under the menu screen select ALARM. Press SET.
2.  Use the up/down arrow to select the desired alarm, and press the power button to turn the alarm ON/OFF.
3. Press SET to return to the menu screen.
4. Press MENU to return to default screen.

Setting the Thermometer Backlight
The default color for the thermometer backlight is blue. The color may be changed as desired by turning the three base colors ON/OFF. Various combinations will result in different colors.

1. Under the menu screen select BACKLIGHT. Press SET.
2.  Use the up/down arrow to select the desired color, and press the power button to turn the color ON/OFF.
3. Press SET to return to the menu screen. The new color will now show.
4. Press MENU to return to default screen.

Note: Turning all colors OFF will result in no backlight. Important: Turn on no more than 2 colors at a time.
Changing Temperature Scale (°C/°F)

1. Under the menu screen select SETUP. Press SET.
2.  Press SET to select SETUP FC.
3. Select as desired and press SET to return to the menu screen.
4. Press MENU to return to the default screen.

OPTIONAL ROTISSERIE CAUTION: WHEN USING THE BACKBURNER; KEEP THE OVEN LID CLOSED TO PREVENT HEAT LOSS, PROVIDE PROPER CONVECTION, AND PROVIDE PROPER VENTING. THIS WILL ENSURE EVEN COOKING TEMPERATURES. DO NOT KEEP YOUR OVEN LID OPEN DURING ROTISSING, AS THIS MAY CAUSE PERSONAL INJURY, OR IN SOME CASES, IN WINDY CONDITIONS, DAMAGE TO THE GRILL. DO NOT USE THE ROTISSERIE MOTOR IN THE RAIN. DO NOT LEAVE THE MOTOR ON THE GRILL WHEN NOT IN USE.

1. Remove warming rack, backburner cover, and cooking grids. Leave the fl avor grids on if possible.
2.  Slide rotisserie motor fully onto motor bracket (right side, Fig. 25-1, Fig. 25-2 and Fig. 25-3).
3.  Remove rotisserie rod from rear bracket (Fig. 25-1) and attach knob if necessary.
4. Slide the left meat holder onto the rod (and tighten), the meat onto the rod and into the holder, followed by the right meat holder onto the rod and into the meat as shown in Fig. 25-4. Tighten the right meat holder. Be sure the meat is centered and balanced as well as possible.
5.  Hold both ends of the rod so it settles freely (do not grip tightly). Allow the rod to rotate until the heavy side of the meat rests downward.
6.  The counterbalance may then be attached to even weight distribution. Slide counterbalance onto rod next to the meat holder. Loosen the arm and point it upward opposite the heavy side of the meat. Tighten the arm.
7.  Slide the counterbalance weight up or down the arm until the rod rotates most evenly then tighten thumb screw (Fig. 25-5 and Fig. 25-6).
8.  Insert the pointed end of the rod into the motor drive socket and the groove next to the knob into the left support bracket.
9. To keep drippings off the burners and simplify cleanup, place Fire Magic® drip tray liners under the meat, if desired Fig. 25-4).
10. Plug-in the rotisserie motor and press the rocker switch to start.
11. Light backburner per lighting instructions in this manual (or on drip tray handle) and close oven lid.

Important: Turn the backburner to low or off when stopping the rotisserie to prevent overcooking. OPTIONAL INFRARED BURNER OPERATION
The infrared (IR) searing burner (optional) cooks with a powerful radiant heat. Light the infrared burner following the LIGHTINGINSTRUCTIONS in this manual or printed on thedrip tray. Follow these guidelines when operating the Infrared burner:

• DO NOT place food on the cooking grid until the IR burner glows orange (Fig. 26-3). Drippings are heated and evaporate instead of sticking to and impairing burner function.

• For cleaning purposes; always leave your burneron (after cooking) for an additional 5 minutes, toallow for a burnoff period. This is important to keep your burner clean and operating properly.
  As the burner is self cleaning (at full temperature);avoid the use of cleaners or abrasives.

• When not in use, always cover the infrared burner with the stainless-steel cover. This protects theburner from drippings (from other cooking), airborneparticles, and foreign objects (Fig. 26-2).

•  Do not strike or scratch the burner ceramic as it may chip, crack, or break (Fig. 26-2).

Note: Digital thermometer (if equipped) does not give accurate readings for infrared burners.
Important: When grilling with the infrared burner, always place a cooking grid above it.
The cooking grid must be removed for rotisserie cooking.
CAUTION: DO NOT operate your IR burner with the oven hood closed.
CAUTION: Never attempt to operate the IR burner with the protective cover in place.
WARNING
Only handle the infrared burner cover when the unit is cold or with a well- insulated long-handled tool or heat resistant gloves. Burner ceramic must be protected with cover when burner is not in use. Drips and particles evaporate before hitting infrared burner when cooking at the maximum setting. Note: Flavor grids are not to be used with infrared burners.
To ensure proper operation, all infrared burners (back and main) must be operated on the HI setting for a minimum of 10 minutes. Thereafter, the fl ame may be lowered as desired.
CAUTION: Always monitor the infrared burner flame when operated on low, as it may blow out in high-wind conditions.

ACCESSORIES

GRILL BRUSH (optional)
Purchase a Fire Magic® stainless-steel grill brush (sold separately) to keep your grill cleaner. It comes with scraper for large particles and a replaceable head with brass bristles for overall cleaning. THE COOKING GRID LIFTER
Hold the grid lifter by gripping the center section with the prongs pointing down (use an oven mitt or heavy glove if the grill is hot). Insert the notched end of the grid lifter into the cooking grid, in front of the midway point (front to back; Fig. 27-3), and central (left to right; Fig. 27-4). Twist the grill lifter (clockwise or counterclockwise) so the handle is parallel to the grill rods. This “seats” the spiked end of the grid lifter between two rods, enabling you to safely lift out the grid. Lift slowly and adjust the grid lifter, if necessary, for balance.
THE DRIP TRAY
The drip collection system allows you to brush or scrape excess dried residue from the grilling area directly into the drip tray (see the DRIP TRAY section for more information).
THE FLAVOR GRID(S)
Place each fl avor grid directly over a burner. The solid areas of the grid should rest over the tabs found on the burner. See Fig. 27-5. The slightly larger grids are designed to be placed over the outside burners, and the slightly smaller grid(s) are designed to be placed over the interior burner(s).
Note: This allows heat from the burners to be evenly distributed throughout the cooking area. The fl avor grids heat and cool quickly, making the grill very responsive to changes in heat from the burners. WARMING RACK (if equipped)
The warming rack (Fig. 27-2) is packed separately.
To install the warming rack, lift the front of the rack up slightly and insert the rack hangers into the two holes in the back of the inner oven hood. Then lower the front of the rack into a level position to lock the rack in place. To remove the warming rack, lift up on the front of the rack until the rack hangers pull free from their supporting oles.
Note: Removing the warming rack before using the rotisserie will leave more clearance for the meat being cooked. (if applicable)

FIRE MAGIC® DRIP TRAY The drip collector allows you to brush or scrape esidue from the grill’s inner liner into the drip tray . Following the manufacturers instructions and regular cleaning of the grill’s interior with oven cleaner, will help to prevent grease fi res.  Your grill includes a pack of four (4) Fire Magic® drip tray liners (Fig. 28-1). For your convenience in cleanup, place a liner into the drip tray before grilling.
To fi t a liner into the drip tray, pull out the tray and set it on a fl at, level surface. Place the liner in the drip tray as shown in Fig. 28-2 and carefully insert the tray back under the control panel. Note: Be sure that the liner is properly placed into the drip tray. The front of the liner must fit under the drip tray’s lighting instruction plate (see 28-3 detail).
After each use, wait for the grill to cool and carefully pull out the drip tray to check it. When a liner is nearing full, carefully lift it out of the drip tray, lifting with both hands to keep the tray level until it is safely discarded. Then insert a new drip tray liner. Order more drip tray liners through your local Fire Magic® dealer.
Note: The foil tray liner is also useful for setting on burners to cover them and catch drippings directly during rotisserie only cooking.
Note: For models with match holders attached
Note: There are easy to follow lighting instructions etched onto the top of the drip tray handle. inside the drip tray, place the match holder

CARE & CLEANING

APPLIANCE MUST BE COMPLETELY COOL WHEN  CLEANING. DO NOT SPRAY ANY CLEANER OR LIQUIDS ON THE APPLIANCE WHEN HOT.
The appliance must be cleaned as often as once a month (depending on use) to prevent grease build-up and other food deposits.
INTERIOR THE BURNER PORTS AND CARRY-OVER PORTS/ SLOTS MUST BE KEPT CLEAN TO ENSURE PROPER IGNITION AND OPERATION.
Remove the burner (see orifi ce changing instructions) and clean the ports and slots as required. (For Fire Magic grills use Maintenance Kit part #MK-1.) Also inspect and clean the burner inlet for insects and nests. A clogged burner can lead to a fi re in the bottom of the appliance. The inside of the appliance may be cleaned periodically with oven cleaner if desired. Follow the oven cleaner instructions for proper use.
Be careful not to get oven cleaner on the outside surface of the appliance as it can permanently damage the fi nish.
EXTERIOR
Stainless steel surfaces when exposed to temperatures produced by the grilling process will change color. The stainless steel will change color from silver to brown and blue. This can be removed by using stainless steel cleaner.
Clean your appliance by fi rst using grill cleaner to remove grease and dirt. Always wipe with the grain (See Fig. 29-1). Next, use stainless steel cleaner to restore the stainless steel color (Note: not for mirror fi nish). Finish by wiping your appliance down using polish wipes. To clean any mirror fi nish (if applicable), use a quality brand glass cleaner only, not any of the cleaners mentioned above.
If your appliance is installed in a seaside (salt air) or poolside (chlorine) location, it will be more susceptible to corrosion and must be maintained/cleaned more frequently. Do not store chemicals (such as chlorine or fertilizer) near your stainless steel appliance.
Due to the nature of stainless steel, surface iron oxide deposits may appear. Do not be alarmed – these deposits are removable with stainless steel cleaner through prompt and periodic maintenance. If not attended to promptly, permanent pitting may occur.
By following these recommendations, you will enjoy the beauty and convenience of your appliance for many years to come. PROTECTING YOUR APPLIANCE FROM THE WEATHER
An optional cover will protect your appliance when not in use. (Allow to cool before covering.)
Please specify the model number and serial number of your appliance when ordering a cover.
IMPORTANT
IN THE EVENT OF A GREASE FIRE, IMMEDIATELY SHUT OFF THE MAIN GAS VALVE TO THE UNIT.
KEEP THE LID OPEN AND ALLOW THE FIRE TO EXTINGUISH ITSELF. A THOROUGH INSPECTION BY A TRAINED SERVICE TECHNICIAN SHOULD BE CONDUCTED BEFORE FUTURE USE OF YOUR UNIT. THE SERVICE TECHNICIAN WILL CHECK THE SYSTEM FOR GAS LEAKS AND WILL CHECK ALL ELECTRICAL WIRING FOR DAMAGE. ALL GAS LEAKS AND WIRING MUST BE REPAIRED PRIOR TO FUTURE USE.
REPLACING HALOGEN BULBS
Your grill is engineered with the conveniences of electrical power for illuminating and igniting the grill.
To replace any oven light, follow the instructions below.
Important: ONLY REPLACE WITH 12V / 10 WATT HALOGEN BULB(S).
WARNING
To protect from potentially sharp sheet metal and glass, wear gloves and safety glasses during this procedure.

1. Turn all burner control knobs to the OFF position and shut off the gas supply to the grill at the source(tank valve for propane units or gas line shut-off valve for natural gas units.)

2.  Disconnect supply of external electrical power to the grill.
   CAUTION: Wait for the grill, oven, lens, light bulb, and fi xture to cool before proceeding to the next step.

3. Open the oven lid.
   Important: Place one hand directly below the glass lens and prepare to catch it when it is detached.

4.  Carefully insert a standard fl at head screwdriver or thin plastic spatula between the glass lens and the stainless steel on which the light is mounted and gently pry the glass lens out in such a way that the stainless steel is not scratched (twisting the screwdriver handle, for instance). Catch the lens and set it safely aside.
   Note: You may wish to take this opportunity to clean the lens with a standard household window cleaner and then dry it completely.

5. Wearing a pair of gloves, reach into the fi xture, gently grab the bulb, and pull it straight out of the fixture so that the two pins at the base of the bulb come all the way out.
   Important: Bulb is halogen. DO NOT TOUCH with bare hands. Oils from hands drastically reduce bulb life.
   Note: It may be helpful to rock the bulb gently backward and forward while pulling it out.

6. Inspect the old bulb for broken glass or filament.
   Note: It may be benefi cial to test a suspect bulb in one of the other light fi xtures known to be working and turn the power back on to be certain the bulb is actually not working.

7. Insert the new 12V / 10 watt halogen bulb into the socket so that both pins slide all the way into the two holes in the bottom of the socket.

8.  Place the lens back into the fi xture opening with the curved cut-out on the bottom and snap it back into place.

CONVERT GAS TYPE / CHECK BURNER ORIFICES
CAUTION: Make sure the grill is at a safe temperature and isolated from gas and electrical supplies before beginning.
For your safety, exercise caution, and make sure you have adequate hand protection, such as gloves, when handling metal parts.
CONVERT LABEL
This grill comes from the factory confi gured for one type of gas as marked on the label behind the control panel.
When the grill is converted, the label for the new gas (included at original shipping) MUST be applied over the old label mentioned above.
CONVERT REGULATOR
The gas regulator, located behind the control panel, must be set for the type of gas used to fuel the grill. To check the regulator setting, remove the cap in the center of the regulator (Fig. 31-1, A). Holding the cap vertical (see Fig. 31-1, B), the letters at the bottom of the plastic stalk indicate the gas type for which the regulator is currently confi gured.
If the text on the bottom of the regulator stalk does not match the gas type connected to the grill, remove the stalk from the cap, invert, and replace into center of cap. Replace cap on the regulator, screwing down until snug. CONVERT GAS ORIFICES
When converting the grill to a different gas type, each burner’s orifi ce must be replaced with the corresponding orifi ce for the new gas.
See MODEL SPECIFICATIONS TABLE, Table 1 at the beginning of this document to determine the proper orifi ce sizes for each burner.
See the following sections for details on orifi ce conversion.
Important: It is critical to the operation of each burner that its orifi ce be fully inserted into the center of its orifi ce opening.
WARNING
HAZARDOUS OVERHEATING WILL OCCUR IF A NATURAL-GAS ORIFICE IS USED WITH PROPANE GAS.
CONNECT TO NEW GAS SUPPLY
Plumb the unit as appropriate for the new gas supply.
(Additional components may be needed for your specific setup.) Be sure to leak test at all connections.
CONVERT/CHECK MAIN BURNER ORIFICES

1. Remove the cooking grid and fl avor grid from above the burner you are working on and set them aside.

2. Remove the cotter pin from the left or right rear burner anchoring peg by pulling it straight out of the cotter pin hole using fi ngers or needle-nose pliers (Fig. 31-2).

3. Lift the back end of the burner out of the anchor peg holes, then move the burner toward the back of the grill to clear the gas inlet and set it aside.
   CAUTION: THE BURNER IS HEAVY.

4.  Use a 3 ” hex nut driver to remove the exposed orifi ce (Fig. 31-3). Check orifi ce. If needed, replace it with the correct orifi ce for the new gas. / 8

5. Replace the burner by fi rst sliding the open cylindrical end of the burner around the orifi ce, enveloping it and centering on it, then lower the back end anchor pegs into the anchor peg holes.
   Note: It is critical to the continued safe functioning of the burner that the orifi ce is centered and completely inside the burner gas inlet.

6.  Reinsert the cotter pin into the right rear burner anchor peg using fi ngers or needle-nose pliers.

7.  Replace the fl avor grid and then the cooking grid so that the cut-out section is in front.

8.  Repeat these steps for each main burner.

CONVERT/CHECK BACKBURNER ORIFICE (IF EQUIPPED)

1. Remove the warming rack if installed and set it aside.

2.  Remove the backburner cover.

3. Unscrew all backburner access plate screws using
   a Phillips-head screwdriver and set them aside.

4. Remove the access plate by pulling the bottom toward the front of the grill and rotating it upward and outward until the two top tabs attached to back wall of the oven can be removed from the slots in the top of the plate.

5. Remove the backburner assembly retaining screw on the lower left of the backburner using a Phillips-head screwdriver and set it aside.

6. Pull out the wire from the igniter electrode (Fig. 32-2), then carefully remove the backburner by slightly sliding it to the left. CAUTION: Be careful not to damage the wires connected to the backburner assembly.

7. Use a 3/8 ” hex nut driver to remove the exposed orifice. Check orifice. If needed, replace it with the correct orifi ce for the new gas.

8. Replace the backburner assembly and reinsert the retaining screw. Center the backburner assembly so that the backburner plate will fi t over it. Tighten the retaining screw using a Phillips-head screwdriver.

9.  Replace the access plate by fi rst inserting the tabs above into the slots in the top of the plate and then rotating the bottom downward and inward.

10. Replace all the access plate screws using a Phillipshead screwdriver.

BURNER AIR SHUTTER ADJUSTMENT
AIR SHUTTER ADJUSTMENT
Important: Air shutters are preset at the factory based on the gas the grill is built to burn. However, altitude or other local conditions may require air shutter adjustment for proper combustion.
MAIN BURNER
Flames from a properly adjusted main burner with no wind or breeze present will appear fairly steady, consistent, and mostly blue. If the tip of a fl ame were to turn orange, it should only do so briefl y and then become blue again. The fl ames will appear to burn while touching the burner ports (see Figure 33-1).
If the fl ames have orange in them and appear to undulate slowly from side to side, or if some of them appear to lift off the burner instead of touching it, then adjust the air shutter, as instructed below. CAUTION: Turn all burner control knobs to the OFF position and turn off the gas supply at the source before removing or adjusting a burner.
WARNING
Wait for the burner to be cool or use heavily insulated heat-resistant gloves when handling the burner.

1. Follow the safety precautions and steps for main burner removal in the CHANGING THE MAIN BURNER ORIFICES section (steps 1-4).
2. Adjust the air shutter opening by loosening the adjustment screw with a screwdriver,  then sliding the air shutter backward or forward to open or close the air shutter opening (see Fig. 33-2).
   Shutter Setting| Flame Condition
   ---|---
   Open too far| Flames shorten and lift off the burner
   Ideal setting| Blue flames just touching burner
   Closed too far| “Lazy” flames with orange in them

Too large an air shutter opening will allow too much air into the burner, which will cause the fl ames fi rst to shorten and then to appear to lift up off the ports. For the bottom of the fl ames to move closer to the ports, close the air shutter more.
If the air shutter opening is too small or closed, the fl ames will present consistently orange tips and become “lazy,” slowly undulating back and forth.
For propane gas, ideal settings tend to be just lightly open. For natural gas, which generally requires less primary air than propane, the main burner air shutter may be nearly closed.

3.  Adjust the air shutter opening and then replace the burner (steps 6-8 in the CHANGING THE MAIN BURNER ORIFICES section).
4. Follow the lighting instructions in this manual to light the burner.
5. Repeat steps 1-4 until the fl ames appear to touch the burner ports, burning fairly steadily and mostly blue (see Fig. 33-1).

BACKBURNER (IF EQUIPPED)
The air shutter is set at the factory. However, altitude or other local conditions may require air shutter adjustment for proper combustion. Flames from a properly adjusted backburner will appear as a horizontal line of even blue fl ames along the bottom of and behind the backburner grating. The grating itself will glow red after it heats up.
Note: It is normal for the backburner to smoke when it is fi rst used. Burning the backburner on HI LIGHT for approximately 15 minutes will eliminate the smoking.
If, instead of being blue and even, the backburner flames appear to have orange in them and waver slowly left and right, or if the fl ames appear to lift off the burner, adjust the backburner air shutter by following the steps below.
The backburner air shutter adjustment is located behind the right side of the access panel in the back of the oven, above the cooking grid.
Note: It is only necessary to remove the backburner back panel, not the backburner, when adjusting the backburner air shutter.

1. Follow the safety precautions and steps for backburner back panel removal (steps 1-4) in the CHANGING THE BACKBURNER ORIFICE section.
   CAUTION: The backburner air shutter can be safely adjusted with the backburner lit if it is adjusted using a long-handled screwdriver or well- insulated fi re and heat-resistant gloves.

2. Adjust the air-shutter opening by loosening the adjustment screw with a screwdriver, then sliding the air shutter backward or forward to open or close the air shutter opening (see Fig 34-2). Watch the backburner flames while adjusting the air shutter.
   Too large an air shutter opening will allow too much air into the burner, which will cause the fl ames fi rst to shorten and then to appear to lift up off the ports.
   For the bottom of the flames to move closer to the ports, close the air shutter more.
   If the air shutter opening is too small or closed, the fl ames will present consistently orange tips and become “lazy,” slowly wavering left and right.

3. Continue adjustment until the flames appear to touch the burner ports, burning fairly steadily, consistently, and mostly blue (see Fig. 34-1), then retighten the backburner air shutter adjustment screw.

4. Replace the burner access plate (step 8 in the CHANGING THE BACKBURNER ORIFICE section).

CONTROL PANEL REMOVAL

To remove the control panel:

1. Turn the control knobs to the OFF position and turn off the gas supply to the unit.

2.  Remove the drip tray .

3.  Turn off the light switch and disconnect the power supply from the power source.

4.  Pull the control knobs from the stems and set aside .

5.  Using a Phillips screwdriver, unscrew and remove the control panel fastener screws and washers (located on the left and right front face of the control panel). Retain the screws for later re-installation .

6. Carefully open the control panel by lifting and pulling the control panel from the frame , allowing it to rest on the internal chain(s).
   Important: When opening, take caution to not damage any wiring.

7.  If wire disconnections are required, reference the wire diagram in the MODEL SPECIFICATIONS section in this instruction manual or the wire diagram label affi xed to the inside of the control panel.

Note: Secure any disconnected wires (coming from the inside of the unit) to prevent them from falling in.
Note: Whenever reconnecting any wires, apply a small amount of dielectric grease to the male connector, then make the connection.
Important: During reinstallation; prior to opening the gas shutoff valve , be sure the control knobs are in the OFF position.
NOTES PAGE
Please use this page to record any information about your unit that you may want to have at hand.

TROUBLESHOOTING

If you have trouble with the unit, please use this list to identify the problem. By trying one or more of the solutions to the possible cause, you should be able to solve the problem. If this list does not cover your present problem, or if you have other technical diffi culties with the unit, please contact your local dealer.

2.  Improper air shutter adjustment
3.  Ignition wire disconnected
4.  Low gas pressure
5. Front carry-over port
6. Igniter switch malfunction on valve
7. Igniter malfunction| 1a. System reset: Disconnect (wait 10 minutes minimum) and reconnect power to unit. With lights OFF , test ignition.
1b. Replace power supply.
2.  Adjust air shutters.
3.  Reconnect wires into wire harness.
4.  Have the gas co. check supply pressure.
5. Clean burner ports.
6. Contact dealer for replacement.
7. Contact dealer for replacement.
Insufficient heat / low flame| 1.  Improper air-shutter adjustment
2.  Using propane orifice for natural gas
3.  Low gas pressure/flame (propane)
4. Low gas pressure/flame (natural)
5. L.P. regulator hose cracked due to age| 1.  Adjust air shutters.
2.  Check/change orifices.
3.  Shut off all valves, including propane tank, and follow lighting instructions exactly. (See important note* below.)
4.  Have the gas co. check pressure at unit.
5. Replace L.P. regulator hose.
Uneven heating| 1.  Burner ports partially blocked by debris
2.  Small spiders or insects in burner
3.  Improper air shutter adjustment| 1.  Remove burners and clean out ports.
2.  Inspect burners and orifices for spider webs or other debris that may block flow.
3.  Adjust air shutter.
Thermometer not operating| 1.  Power supply failure
2.  Thermometer failure| 1.   See 1a of Ignition system failure section above and/or replace power supply.
2.   Check and/or replace thermometer.
Rotisserie noisy| 1. Rotisserie out of balance| 1. Adjust rotisserie counterbalance.
Burner goes out on LOW| 1. Valve “Low” setting needs adjustment| 1. Light burner on HIGH, immediately turn to LOW setting. Remove knob from valve and using a small flat screwdriver, slowly turn the adjustment screw in the stem, a little at a time (30° to 45°), in either direction, until the flame is approximately 1/4” in height from burner ports.
Interior light(s) not operating| 1.  Light switch not functioning
2.  Bulb(s) burned out
3.  Power supply failure| 1.  Re-connect external power to grill or contact dealer for replacement.
2.  Contact dealer for replacement.
3.  See 1a of Ignition system failure section above and/or replace power supply.

No power to grill

| 1.  Input power source failure
2.  Power supply failure| 1.   Check GFCI / circuit breaker.
2.   See 1a of Ignition system failure section above and/or replace power supply.

Table 2
Note: *Propane tanks are equipped with a safety shutdown device that may cause low or no gas/flame at the burners if operating and lighting instructions are not followed exactly. If you suspect the propane tank safety shutoff is in effect, shut off all burner control valves and the propane tank valve. Then read and follow the LIGHTING INSTRUCTIONS exactly. Lighting instructions are located in the owner’s manual and printed on the unit’s metal drip tray. If the problem persists, continue troubleshooting, or contact your local dealer or distributor for assistance.
WARRANTY
PETERSON FIRE MAGIC GRILLS AND ACCESSORIES
LIMITED WARRANTY
Robert H. Peterson Co. (“RHP”) warrants your Fire Magic® rill to be free from defects in material and workmanship. Fire Magic® cast stainless-steel burners, stainless-steel rod cooking grids, and stainless-steel housings are warranted for as long as you own your Fire Magic® grill — LIFETIME. (Except as noted below.)
Fire Magic Choice stainless steel tubular burners are warranted for TWENTY (20) YEARS.
Fire Magic® cast brass burners, brass valves, inner liners, manifold assemblies, porcelain housings (including liners, frames, ovens and barbecue faces), and backburner assemblies (except ignition parts) are warranted for FIFTEEN (15) YEARS.
Fire Magic® Electric Grills, including stainless steel grid, and housings are warranted for TEN (10) YEARS.
Fire Magic® Infra-red burners, fl avor grids, Charcoal stainless steel grills, and Smokers are warranted for FIVE (5) YEARS; except for the charcoal pan, charcoal grid, wood pellet screen, thermometer, and ash tray; which are warranted for ONE (1) YEAR.
Fire Magic® sideburners and all other Fire Magic® grill components (except ignition and electronic parts) are warranted for THREE (3) YEARS. Fire Magic® ignition systems (excluding batteries), electronic components (including lights and thermometers), and grill accessories are warranted for ONE (1) YEAR.
A COPY OF YOUR SALES SLIP FOR PROOF OF PURCHASE IS REQUIRED
This warranty applies to the original purchaser for products which are installed in the United States or Canada and which are operated and maintained as intended for single family residential usage. This warranty is valid only with proof of purchase, shall commence on the date of purchase, and shall terminate (both as to original and any replacement products) on the anniversary date of the original purchase of the product stated on the above schedules. This warranty covers defects in material and workmanship. This warranty does not cover parts which become defective as a result of negligence, misuse, use not in compliance with the Owner’s Manual/Installation Instructions, accidental damage, improper handling, improper storage, improper installation, lack of required routine maintenance (as specifi ed in the Owner’s Manual/Installation Instructions), electrical damage, local gas impurities or failure to protect against combustibles. Product must be installed (and gas must be connected) as specifi ed in the Owner’s Manual/Installation Instructions by a qualifi ed professional installer. Modifi cations to products which are not specifi cally authorized will void this warranty. Accessories, parts, valves, remotes, etc. when used must be Peterson products or this warranty is void. Warrantied items will be repaired or replaced at Peterson’s sole discretion. This warranty does not apply to rust, corrosion, oxidation, or discoloration unless the affected part becomes inoperable.
This warranty does not cover labor or labor related charges, except as provided by separate specifi c written programs from the Peterson Co. All repair work must be performed by a qualifi ed professional service person and requires prior approval of Peterson.
Peterson may require the defective product or part to be returned to the factory to determine the cause of failure. Peterson will pay freight charges if the product or part is determined to be defective. This warranty does not cover breakage in shipment from our (Independent) distributor to its customer if the damage is determined to have occurred during that shipment.
This warranty specifi cally excludes liability for indirect, incidental, or consequential damages. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply to you. This warranty gives you specifi ed legal rights, and you may have other rights that vary from state to state or province.
For additional information regarding this warranty, or to place a warranty claim, contact the R. H. Peterson dealer where the product was purchased.
TO REGISTER YOUR PRODUCT ONLINE GO TO: WWW.RHPETERSON.COM, AND CLICK ON PRODUCT REGISTRATION. THANK YOU FOR YOUR PURCHASE.
Quality Check
Burner Orifi ces Nat. L.P. Main:…………………..
Back: …………………
Side/Power: ………………..
Infrared:………………………..
Other: ……………………….
Date:……………
Leak Test:……………………
Burn Test: ……………….
Gas Type: Nat. / L.P………………….
Model#: …………………
Serial#: …………………
Air Shutter:…………………
Inspector: …………………………….

Robert H. Peterson Co.
14724 East Proctor Avenue
City of Industry, CA 91746

Documents / Resources

| Fire Magic A430i Built-In Outdoor Gas Grill [pdf] Owner's Manual
A430i Built-In Outdoor Gas Grill, A430i, Built-In Outdoor Gas Grill, Outdoor Gas Grill, Gas Grill, Grill
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References

• RHPETERSON.COM
• Manual-Hub.com – Free PDF manuals!

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