GENERAL 90-290 Wood Cutting Bandsaw Instruction Manual
- June 17, 2024
- GENERAL
Table of Contents
- GENERAL 90-290 Wood Cutting Bandsaw
- Product Information
- Features
- Product Usage Instructions
- Electrical Connections
- Extension Cords
- Unpacking
- List of Contents
- Clean Up
- Basic Functions of the Unit
- FAQ
- SETUP & OPERATION MANUAL
- SPECIFICATIONS
- 90-290 #90-380
- GENERAL® INTERNATIONAL WARRANTY
- Rules for Safe Operation
- ELECTRICAL CONNECTIONS
- ASSEMBLY INSTRUCTIONS
- BASIC ADJUSTMENTS AND CONTROLS
- FOOT BRAKE
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
GENERAL 90-290 Wood Cutting Bandsaw
Product Information
Specifications
- Max/Min Blade Width: 1 1/4″ (32 mm) / 1/4″ (6 mm)
- Dust Collection Ports: 2 x 4″ (102 mm)
- Motors:
- 90-290 M1: 3 HP, 220 V, 1PH, 16 A
- 90-290 M2: 3 HP, 220 V, 3PH, 8.4 A
- 90-290 M3: 3 HP, 600 V, 3PH, 3.5 A
- 90-380 M1: 5 HP, 220 V, 1PH, 26 A
- 90-380 M2: 7.5 HP, 220/440 V, 3PH, 22/11 A
- 90-380 M3: 7.5 HP, 600 V, 3PH, 8 A
Features
- Heavy-duty one-piece frame, designed for added stability. Requires no further assembly.
- Dynamically balanced cast-iron wheels with replaceable rubber tires, mounted on heavy-duty bearings.
- Upper and lower dual bakelite block and 5 bearing deluxe blade guide system, with 10 points of contact. (Model 90-290 only)
- 2 cutting speeds for excellent results in either hard or soft woods. (Model 90-290 only)
- Convenient blade tension adjustment handwheel with tension scale.
- Safety foot brake simultaneously slows down the blade and disconnects electrical circuit for quick blade stoppage and emergency shutoff.
- Powerful, totally enclosed fan cooled (TEFC) industrial quality motor.
- Magnetic safety switch with lock-out switch key to prevent unauthorized use.
- Cast-iron miter gauge and dual miter slots in table for stable cross cuts on either side of the blade.
- Deluxe Excalibur bandsaw rip fence system with curved guide block and a 6 wooden resaw auxiliary fence.
- Onboard storage mounts for miter gauge rip fence.
- Short cut-off feed device keeps fingers safely away from the blade.
Product Usage Instructions
Rules for Safe Operation
Before using the bandsaw, it is important to follow these safety rules:
- Read and understand the entire manual before assembling, installing, and operating the unit.
- Keep this manual handy for future reference.
Electrical Requirements
The bandsaw requires the following electrical specifications:
- Refer to the specifications section for motor details.
Electrical Connections
When making electrical connections, follow these instructions:
- Refer to local electrical codes and regulations.
- Ensure proper grounding of the unit.
- Do not use extension cords unless absolutely necessary (see next section).
Extension Cords
If an extension cord is necessary, follow these guidelines:
- Use a properly rated extension cord.
- Ensure the extension cord is in good condition.
- Do not use a damaged extension cord.
Identification of Main Parts and Components
Refer to the user manual for a detailed diagram and description of the main
parts and components.
Unpacking
When unpacking the bandsaw, follow these steps:
- Inspect the packaging for any damage.
- Remove all packaging materials.
- Check that all included parts and components are present.
List of Contents
Refer to the user manual for a comprehensive list of contents.
Additional Requirements for Set Up
Ensure you have the following additional requirements for setting up the
bandsaw:
- Refer to the specifications section for motor details.
Clean Up
After setting up the bandsaw, clean up any packaging materials and debris from the workspace.
Basic Functions of the Unit
The bandsaw has various basic functions, including:
- Cutting wood at two different speeds (Model 90-290 only).
- Adjusting blade tension using the tension scale handwheel.
- Utilizing the safety foot brake for quick blade stoppage and emergency shutoff.
- Operating the powerful, totally enclosed fan cooled (TEFC) industrial quality motor.
- Using the cast-iron miter gauge and dual miter slots for stable cross cuts.
- Utilizing the Deluxe Excalibur bandsaw rip fence system and wooden resaw auxiliary fence.
- Storing the miter gauge rip fence on the onboard storage mounts.
- Ensuring safety with the short cut-off feed device to keep fingers away from the blade.
Lifting and Handling the Machine
When lifting and handling the bandsaw, follow these guidelines:
- Ensure you have sufficient help to safely lift and move the machine.
- Use appropriate lifting techniques and equipment.
Placement within the Shop / Establishing a Safety Zone
When placing the bandsaw within your shop, consider these factors:
- Ensure sufficient space around the machine for safe operation and maintenance.
- Establish a safety zone around the machine, keeping it clear of obstacles and other equipment.
FAQ
Q: What is the maximum blade width for the bandsaw?
A: The maximum blade width is 1 1/4″ (32 mm).
Q: What is the minimum blade width for the bandsaw?
A: The minimum blade width is 1/4″ (6 mm).
Q: How many cutting speeds does Model 90-290 have?
A: Model 90-290 has 2 cutting speeds for excellent results in either hard
or soft woods.
Q: What is the purpose of the safety foot brake?
A: The safety foot brake simultaneously slows down the blade and
disconnects the electrical circuit for quick blade stoppage and emergency
shutoff.
Q: What type of motor does the bandsaw have?
A: The bandsaw has a powerful, totally enclosed fan cooled (TEFC)
industrial quality motor.
SETUP & OPERATION MANUAL
FEATURES
Heavy-duty one-piece frame, designed for added stability. Requires no further
assembly.
Dynamically balanced cast-iron wheels with replaceable rubber tires,mounted on
heavy-duty bearings.
Solid cast-iron table with heavy-duty onepiece trunnion and 0-45° right
tilting action for bevel cuts.
Upper and lower dual bakelite block and 5 bearing deluxe blade guide system,
with 10 points of contact. (Model 90-290 only)
2 cutting speeds for excellent results in either hard or soft woods. (Model
90-290 only)
Convenient blade tension adjustment handwheel with tension scale.
Safety foot brake simultaneously slows down the blade and disconnects
electrical circuit for quick blade stoppage and emergency shutoff.
Powerful, totally enclosed fan cooled (TEFC) industrial quality motor.
Magnetic safety switch with lock-out switch key to prevent unauthorized use.
Cast-iron miter gauge and dual miter slots in table for stable cross cuts on
either side of the blade.
Deluxe Excalibur bandsaw rip fence system with curved guide block and a 6″
wooden resaw auxiliary fence.
Onboard storage mounts for miter gauge rip fence.
Short cut-off feed device keeps fingers safely away from the blade.
- Model 90-290 only. Model 90-380 has 7 bearings.
18″/22″ WOOD CUTTING BANDSAW
SPECIFICATIONS
WHEEL SIZE 18″ (458 mm) 90-290 22″ (560 mm) 90-380
WHEEL SPEED (2) 600/840 rpm 90-290 (1) 800 rpm 90-380
MAX/MIN BLADE WIDTH 1 1/4″ (32 mm)/1/4″ (6 mm)
BLADE LENGTH 145 5/8″ (3700 mm) 90-290 171 1/4″ (4350 mm) 90-380
BLADE SPEED 2820 & 3936 lin. fpm (860/1200 lin. mpm) 90-290 4590 lin. fpm
(1400 lin. mpm) 90-380
TABLE SIZE/TABLE HEIGHT 24″ x 20″ (610 x 510 mm)/37 3/8″ (950 mm) 90-290 30″
X 22 3/4″ (765 X 580 mm)/35 1/4″ (895 mm) 90-380
TABLE TILT 0°- 45° (Right)
MAX. WIDTH OF CUT/MAX. DEPTH OF CUT 17 5/8″ (450 mm)/12″ (305 mm) 90-290 21
5/8″ (550 mm)/16″ (407 mm) 90-380
MAXIMUM CUTTING (RIP FENCE) 16″ (405 mm) 90-290 19 5/8″ (500 mm) 90-380
DUST COLLECTION PORTS 2 x 4″ (102 mm)
MOTOR 90-290 M1: 3 HP, 220 V 1PH 16 A 90-290 M2: 3 HP, 220 V, 3PH, 8.4 A
90-290 M3: 3 HP, 600 V, 3PH, 3.5 A 90-380 M1: 5 HP, 220 V, 1PH, 26 A 90-380
M2: 7.5 HP, 220/440 V, 3PH, 22/11 A 90-380 M3: 7.5 HP, 600 V, 3PH, 8 A
WEIGHT 605 lbs (275 kg) 90-290 825 lbs (375 kg) 90-380
MODEL
90-290 #90-380
VERSION 3_REVISION 3 – JUNE 2015 (90-380: 92255913) © Copyright General® International
GENERAL® INTERNATIONAL 8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone 514-326-1161 · Fax
514-326-5555 · www.general.ca
THANK YOU for choosing this General® International model 90-290/90-380
18″/22″ Wood Cutting Bandsaw. This bandsaw has been carefully tested and
inspected before shipment and if properly used and maintained, will provide
you with years of reliable service. For your safety, as well as to ensure
optimum performance and trouble-free operation, and to get the most from your
investment, please take the time to read this manual before assembling,
installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic
function, and features of this bandsaw as well as the set-up, maintenance and
identification of its parts and components. This manual is not intended as a
substitute for formal woodworking instruction, nor to offer the user
instruction in the craft of woodworking. If you are not sure about the safety
of performing a certain operation or procedure, do not proceed until you can
confirm, from knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future
reference.
Disclaimer: The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General® International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corres-ponds with that of the unit with which it was
supplied. However, special orders and “after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several gene-rations of this model of bandsaw and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your machine exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.
GENERAL® INTERNATIONAL WARRANTY
All component parts of General® International and Excalibur by General
International® products are carefully inspected during all stages of
production and each unit is thoroughly inspected upon completion of assembly.
Limited Lifetime Warranty Because of our commitment to quality and customer
satisfaction, General® International agrees to repair or replace any part or
component which upon examination, proves to be defective in either workmanship
or material to the original purchaser for the life of the tool. However, the
Limited Lifetime Warranty does not cover any product used for professional or
commercial production purposes nor for industrial or educational applications.
Such cases are covered by our Standard 2-year Limited Warranty only. The
Limited Lifetime Warranty is also subject to the “Conditions and Exceptions”
as listed below.
Standard 2-Year Limited Warranty All products not covered by our lifetime
warranty including products used in commercial, industrial and educational
applications are warranted for a period of 2 years (24 months) from the date
of purchase. General® International agrees to repair or replace any part or
component which upon examination, proves to be defective in either workmanship
or material to the original purchaser during this 2-year warranty period,
subject to the “conditions and exceptions” as listed below.
To file a Claim To file a claim under our Standard 2-year Limited Warranty or
under our Limited Lifetime Warranty, all defective parts, components or
machinery must be returned freight or postage prepaid to General®
International, or to a nearby distributor, repair center or other location
designated by General® International. For further details call our service
department at 1-888-949-1161 or your
local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the
original proof of purchase and a “letter of claim” must be included (a
warranty claim form can also be used and can be obtained, upon request, from
General® International or an authorized distributor) clearly stating the model
and serial number of the unit (if applicable) and including an explanation of
the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS: This coverage is extended to the original purchaser
only. Prior warranty registration is not required but documented proof of
purchase i.e. a copy of original sales invoice or receipt showing the date and
location of the purchase as well as the purchase price paid, must be provided
at the time of claim. Warranty does not include failures, breakage or defects
deemed after inspection by General®International to have been directly or
indirectly caused by or resulting from; improper use, or lack of or improper
maintenance, misuse or abuse, negligence, accidents, damage in handling or
transport, or normal wear and tear of any generally considered consumable
parts or components.
Repairs made without the written consent of General® International will void
all warranty.
Rules for Safe Operation
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and hold itself harmless for any injury that may result from the improper use of it’s equipment.
-
Do not operate the bandsaw when tired, distracted or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.
2. The working area should be well lit, clean and free of debris.
3. Keep children and visitors at a safe distance when the bandsaw is in operation; do not permit them to operate the bandsaw.
4. Childproof and tamper proof your shop and all machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.
5. Stay alert! Give your work your undivided attention. Even a momentary distraction can lead to serious injury.
6. Fine particulate dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector. Wear face, eye, ear, respiratory and body protection devices.
7. Do not wear loose clothing, gloves, bracelets, necklaces or other jewelry while the bandsaw is in operation.
8. Be sure that adjusting wrenches, tools, drinks and other clutter are removed from the machine and/or the table surface before operating.
9. Keep hands well away from the blade and all mov ing parts. Use a brush, not hands, to clear away chips and dust.
10. Adjust and position upper and lower blade guides before starting to cut. Upper blade guide should be adjusted to approximately 1/8″ above the material to be cut.
11. Adjust blade tension and tracking before starting to cut.
12. Saw teeth must point down toward the table.
13. Be sure that the blade has gained full operating speed before starting to cut.
14. Always use a clean, properly sharpened blade. Dirty or dull blades are unsafe and can lead to accidents. -
Use suitable workpiece support if the workpiece does not have a flat surface.
16. Hold material firmly against the table.
17. Do not work on long stock without adequate support on the out feed end of the table.
18. If using a power feeder, stop the feeder before stopping the bandsaw.
19. Do not push or force stock into the blade. The bandsaw will perform better and more safely when working at the rate for which it was designed.
20. Avoid working from awkward or off balance positions. Do not overreach and keep both feet on floor.
21. Keep guards in place and in working order. If a guard must be removed for maintenance or cleaning be sure it is properly re-attached before using the tool again.
22. Never leave the machine unattended while it is running or with the power on.
23. Use of parts and accessories NOT recommended by General® International may result in equipment malfunction or risk of injury.
24. Never stand on machinery. Serious injury could result if the tool is tipped over or if the cutting tool is unintentionally contacted.
25. Always disconnect the machine from the power source before servicing or changing accessories such as blades, or before performing any maintenance or cleaning, or if the machine will be left unattended.
26. Make sure that the switch is in the “OFF” position before plugging in the power cord.
27. Make sure the tool is properly grounded. If equipped with a 3-prong plug it should be used with a three-pole receptacle. Never remove the third prong.
28. Do not use this bandsaw for other than its intended use. If used for other purposes, General® International disclaims any real or implied warranty and holds itself harmless for any injury, which may result from that use.
ELECTRICAL REQUIREMENTS
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF
YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D.
NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN
SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT,
CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE. THIS
TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP
LOCATIONS.
NOTE: VOLTAGE REQUIREMENTS AND AMPERAGE DRAW FOR M2 & M3 3-PHASE MOTORS MAY NOT BE FULLY DESCRIBED IN THIS MANUAL. FOR COMPLETE ELECTRICAL REQUIREMENTS REFER TO THE MOTOR I.D. NAME PLATE ON THE MACHINE. IF IN DOUBT CONSULT A LICENSED QUALIFIED ELECTRICIAN BEFORE PROCEEDING.
ELECTRICAL CONNECTIONS
Both a manual circuit breaker (or similar device) as well as an electrical
plug (similar to the one shown) are re-commended and should be installed by a
qualified electrician. Use locally approved wire A that includes a separate
grounding wire and a 3 prong grounding type plug B with a matching receptacle
C.
GROUNDING INSTRUCTIONS In the event of an electrical malfunction or short
circuit, grounding reduces the risk of electric shock to the operator. The
motor of the “M1″ model of this machine is wired for 220V single phase
operation. As with many stationary industrial type machines, be-cause each
installation situation is unique, this bandsaw is supplied without a power
cord or plug. The installation of an appropriate power cord and plug must be
performed by a qualified electrician. The ma-chine must be connected to an
electrical source using a power cord that has a grounding wire, which must
also be properly connected to the grounding prong on the plug. The outlet must
be properly installed and grounded and all electrical connections must be made
in accordance with all local codes and regulations.
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of handling the amperage
draw from your machine, as well as any other machines that could be operating
on the same circuit. If you are unsure, consult a qualified electrician. If
the circuit breaker trips or the fuse blows regularly, your machine may be
operating on a circuit that is close to its amperage draw capacity. However,
if an unusual amperage draw does not exist and a power failure still occurs,
contact a qualified technician or our service department.
EXTENSION CORDS
The use of an extension cord is not generally recommended for 220V equipment.
If you find it necessary, use only 3-wire extension cords that have 3-prong
grounding plug and a matching 3-pole receptacle that accepts the tool’s plug.
Repair or replace a damaged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage listed on the motor
I.D. plate. An undersized cord will cause a drop in line voltage resulting in
loss of power and overheating. The accompanying chart shows the correct size
extension cord to be used based on cord length and motor I.D. plate amp
rating. If in doubt, use the next heavier gauge. The smaller the number, the
heavier the gauge.
AMPERES EXTENSION CORD LENGTH (AMPS) 50 FEET 100 FEET 200 FEET 300 FEET
< 5
18
16
16
14
6 TO 10 18
16
14
12
10 TO 12 16
16
12 TO 16 14
12
- NR = Not Recommended
14 * NR
12 * NR
6
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
FRONT VIEW
A- UPPER WHEEL COVER DOOR LOCK KNOB B- BLADE GUARD HEIGHT ADJUSTMENT HANDWHEEL
C- PUSH HANDLE D- BLADE TENSION ADJUSTMENT HANDWHEEL E- MAGNETIC SAFETY SWITCH
F- UPPER BLADE GUIDE SYSTEM G- MITER GAUGE H- RIP FENCE I- TABLE J- LOWER
WHEEL COVER DOOR LOCK KNOB K- FOOT BRAKE
REAR VIEW
L
L
D E
M
O
N
P
H
A B
C
F G
I J
K
R S T
U
L- LIFTING EYEBOLTS (MODEL 90-380 ONLY)
M- BLADE TRACKING ADJUSTMENT HANDWHEEL
N- BLADE TENSION SCALE
O- BLADE GUARD HEIGHT LOCKING HANDWHEEL
Q
P- RIP FENCE STORAGE BRACKET
Q- MITER GAUGE STORAGE BRACKET
R- TABLE TILT LOCK KNOB
S- TABLE TILT LOCKING LEVER
T- DUST OUTLETS
U- MOTOR
7
UNPACKING
Carefully unpack and remove the unit and its components from its shipping
container and check for missing or damaged items as per the list of contents
below.
NOTE: Please report any damaged or missing items to your GENERAL®
INTERNATIONAL distributor immediately.Note: Deluxe Excalibur Universal Bandsaw
Rip Fence System is packaged separately. Refer to the manual supplied in the
box with the Excalibur Rip Fence for complete list of contents. *Packaged in
the box with the Excalibur Rip Fence System.
ADDITIONAL REQUIREMENTS FOR SET UP
· Extra person for help with lifting · Phillips screwdriver · Flat head
screwdriver · Feeler gauge set · Combination square
B
G
F
J I
P
L M N O*
D C
E H
K Q
R*
S*
CLEAN UP
The protective coating on the saw table prevents rust from forming during
shipping and storage. Remove it by rubbing with a rag dipped in kerosene,
mineral sprits or paint thinner. (Dispose of potentially flammable solvent-
soaked rags according to manufacturer’s safety recommendations.)
A putty knife, held flat to avoid scratching the surface, may also be used to
scrape off the coating followed by cleanup with solvent. Avoid rubbing the
saw’s painted surfaces, as many solvent-based products will remove paint.
To prevent rust, apply a light coating of paste wax or use regular
applications of any after-market surface protectant or rust inhibitor.
8
Tip: With a screw driver, push a solvent-saturated rag into the T-slots to remove the grease so the miter gauge will slide freely.
BASIC FUNCTIONS OF THE UNIT
Both the 90-290 18″ and 90-380 22″ Wood Cutting Bandsaw are designed to
accommodate blade widths from 1/4″ to 1-1/4”. The 18″ model 90-290 is supplied
with a 3/4″ wide general purpose blade and the 22″ model 90-380 with a 1″ wide
general purpose blade.
Note: Generally speaking, because the upper wheel height is somewhat
adjustable (to allow for blade tensioning), a blade length variation of plus
or minus 1/2″ from the “ideal blade length” can be accommodated.
A B
The Maximum inboard width of cut (space between the
blade and the body of the saw A) is 17 5/8″ for the 90-290
C
and 21 5/8″ for the 90-380.
For cutting thicker stock or for resawing, the maximum depth of cut B (or max. workpiece height) is 12″ for the 90-290 and 16″ for the 90-380.
An adjustable rip fence C is supplied to serve as a straightedge to guide the workpiece for longer rip cuts and includes an auxiliary fence face for additional fence height to support taller stock for resawing. The fence can easily be removed and set aside when not required, for example when making curved cuts.
LIFTING AND HANDLING THE MACHINE
THIS BANDSAW IS VERY HEAVY. DO NOT OVER-EXERT. A HOIST OR FORKLIFT WITH CHAINS
WILL BE NEEDED FOR THE FOLLOWING STEP.
TO LIMIT THE RISK OF SERIOUS INJURY OR DAMAGE TO THE MACHINE, ANY EQUIPMENT
USED TO LIFT OR MOVE THIS MACHINE (HOIST OR FORKLIFT) SHOULD HAVE A RATED
CAPACITY IN EXCESS OF 605 LBS (275 KG) FOR MODEL 90-290 AND 825 LBS (375 KG)
FOR MODEL 90-380.
To limit the potential for damage in transport, this bandsaw
is shipped from the factory bolted to its crate.
A
With a forklift or hydraulic pallet jack, move the entire crate as close to the final installation location as possible, and then uncrate the saw and remove the screws A that secure it to the crate.
Model 90-380 only
C
Two hoisting eyebolts B are supplied for installation on top
of the saw C to facilitate lifting and setting the saw down.
Make sure to use an appropriate capacity hoist or forklift
with chains properly secured to the hoisting eyebolts and
lift the saw from the crate and carefully set it down in the
desired location.
B
C
9
PLACEMENT WITHIN THE SHOP / ESTABLISHING A SAFETY ZONE
PLACEMENT WITHIN THE SHOP
This machine should be installed and operated only on a solid, flat and stable
floor that is able to support the weight of the bandsaw and the operator.
Using the di-mensions shown as a guideline, plan for placement within your
shop that will allow the operator to work unencumbered and unobstructed by
foot traffic (either passing shop visitors or other shop workers) or other
tools or machinery.
Model 90-290
743/8″
357/8″
Model 90-380
805/8″
373/4″
ESTABLISHING A SAFETY ZONE
For shops with frequent visitors or multiple operators, it is
39″
457/8″
advisable to establish a Safety Zone around shop machi-
nery. A clearly defined “no-go” zone on the floor around
each machine can help avoid accidents that could
cause injury to either the operator or the shop visitor. It is
advisable to take a few moments to either paint (using
non-slip paint) or using tape, define on the floor the limits
or perimeter of each machines safety zone. Take steps to
ensure that all operators and shop visitors are aware that these areas are off limits whenever a machine is running
for everyone but the individual operating the unit.
ASSEMBLY INSTRUCTIONS
For your convenience this bandsaw is shipped from the factory partially
assembled and requires only minimal assembly and set up before being put into
service.
SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE SAW TO THE POWER SOURCE
BEFORE YOU HAVE COMPLETED THE INSTALLATION AND ASSEMBLY STEPS. DO NOT CONNECT
THE SAW TO THE POWER SOURCE UNTIL INSTRUCTED TO DO SO.
ATTACH THE STORAGE BRACKETS
A
B
This bandsaw is supplied with convenient onboard sto-
rage brackets to safely stow the rip fence and miter
gauge out of the way when not in use, A.
Attach the rip fence storage bracket B and miter
gauge storage brackets C to the left side of the saw as
C
shown, using the bolts and washers already mounted
to the saw.
INSTALL THE FOOT BRAKE (MODEL 90-290 ONLY)
1. Open the lower wheel cover door.
2. Attach the foot brake to the foot brake mounting bar as shown using the
two 3/8″ cap screws, lock washers and flat washers already installed on the
mounting bar.
3. Firmly tighten with the supplied 8 mm wrench.
10
INSTALL THE HANDLE ON THE BLADE GUARD HEIGHT ADJUSTMENT HANDWHEEL
A
B
INSTALL THE PUSH HANDLE
A
-
Thread the handle A on the blade guard adjustment handwheel as shown in B.
2. Firmly tighten the handle using the supplied 12 mm wrench. -
Attach the push handle to the push handle bracket as shown using the two wing nuts A already
mount- ed on the push handle bracket.
INSTALL THE EXALIBUR FENCE SYSTEM
This bandsaw is supplied with an Excalibur Deluxe Bandsaw
Rip Fence System.
A
Follow all assembly and adjustment instructions in the 90-075A
manual supplied in the box with the Rip Fence System.
For added convenience, two lock knobs with square nuts A are supplied with this bandsaw in replacement of the 5/16″ screws, flat washers and square nuts supplied with the fence system for front rail installation.
An auxiliary wooden fence is also supplied for enhanced workpiece support when working with taller stock. Install the auxiliary wooden fence as follows:
A
B
C
C
C
D
Loosely attach the 3 supplied screws and nuts A to the wooden fence as shown in B. Install the wooden fence on the right face of the rip fence by sliding the nut of the 3 screw/nut assemblies C in the T-slot on the right face of the rip fence D. Using a screwdriver, tighten the screws to secure the wooden fence against the rip fence.
BASIC ADJUSTMENTS AND CONTROLS
MAGNETIC SAFETY SWITCH
A This bandsaw is equipped with a magnetic safety switch
located on the control panel A at the front of the machine. This magnetic switch is designed to protect the unit
CONTROL PANEL
B
and the user from power surges, power outages and
un-wanted or unintentional start-up.
The switch assembly is equipped with a green “ON” button B and a RED spring loaded “STOP” button C. Once the RED “STOP” button has been pressed, the machine can only be started by turning the RED button to the right to release the stop button.
C
11
SAFETY LOCK-OUT SWITCH
A
To prevent unauthorized use, this bandsaw is also equipped
with a safety lock-out switch with removable key, D, located at
the front of the machine, on the control panel, A.
CONTROL PANEL
B
E
When this switch is locked, the machine cannot be started by
pressing on the green “on” button B. To start the saw, set the
power lock-out switch to the “on” position; the “power in” indi-
cator light E will illuminate. D
SET THE LOCK-OUT SWITCH TO THE OFF POSITION
AND STORE THE KEYS IN A SAFE PLACE, OUT OF THE
REACH OF CHILDREN, WHENEVER THE BANDSAW IS
NOT IN USE.
FOOT BRAKE
For quick blade stoppage and emergency shut-off, this bandsaw is equipped with
a foot brake located at the bottom right of the machine. This safety foot
brake simultaneously slows down the blade and disconnects electrical circuit
to the motor.
Notice The foot brake is not designed to function as the primary stop
mechanism of this saw.
The foot brake should be used for emergency situations or any time it is
necessary to immobilize the blade quicker than normal. Under normal working
conditions the red stop button should be used as the primary stop mechanism.
Continuously using the foot brake as the primary stop mechanism will lead to
premature wear of the brake.
FOOT BRAKE
CONNECTING TO A POWER SOURCE
TO REDUCE THE RISK OF SHOCK OR FIRE DO NOT OPERATE THE UNIT WITH A DAMAGED
POWER CORD OR PLUG. REPLACE DAMAGED CORD OR PLUG IMMEDIATELY. TO AVOID
UNEXPECTED OR UNINTENTIONAL START-UP, MAKE SURE THAT THE POWER SWITCH IS IN
THE OFF POSITION BEFORE CONNECTING TO A POWER SOURCE.
Refer back to section “Electrical Requirements” and make sure all requirements
and grounding instructions are followed.
Once the assembly has been completed, plug the power cord into an appropriate
outlet.
When you have finished using the machine be sure to unplug the bandsaw from
the power source.
SWITCH OFF
TILTING THE TABLE
The table can be tilted to any angle from 0° to 45° to the right
to allow for any type of bevel (or angle) cutting.
Refer to the table tilt angle indicator A located under the
A
bandsaw table, to set the angle of the table to the desired
position.
BEFORE MAKING ANY ADJUSTMENTS, MAKE SURE THAT THE SWITCH IS IN THE “OFF” POSITION AND THAT THE POWER CORD IS UNPLUGGED.
12
- Push the table locking lever B to the left to unlock the table.
2. Loosen the table lock knob C and tilt the table until it is at the desired angle. (Refer to the angle indicator A.)
3. Re-tighten lock knob C and push locking lever B to the right to lock the table in position.
A C
B
ADJUSTING THE 90º TABLE STOP AND RE-ALIGNING THE ANGLE POINTER
To ensure that your 90º cuts are square and that angled cuts are accurate with
the angle indicator scale, the table default position must be set to 90º to
the blade and the angle indicator pointer must be set to read 0 when the table
is in the default (90º) position.
To set the table-stop bolt:
B A
D C
- Loosen table locking lever A and table lock knob B. 2. Place a combination square C flat on the table with the heel of the square flat against the saw blade D. 3. Level the table until it is exactly 90° to the blade, then tighten locking lever A and lock knob B.
F E
H G
-
Using a 19 mm open end wrench, loosen the jam nut E on the 90º table-stop bolt, then adjust the height of the bolt F until it touches the underside of the table.
5. Loosen table locking lever A and table lock knob B and make sure the table is resting on the tablestop bolt.
6. Check the square and make sure the table is still at 90° to the blade. If not, re-adjust the table-stop bolt.
7. Re-tighten jam nut E. -
With the table set to 90º and the stop bolt at the correct height, make sure the table tilt angle indicator pointer is set to read 0º.
9. If the pointer needs to be adjusted, loosen the screw G on the pointer of the front trunnion and adjust the pointer H to the 0 point on the scale. Then re-tighten the screw to secure the pointer in place.
You will now be able to accurately return the table to the 90º position
automatically without further adjustments and scale reading for any angle
other than 0 will also be accurate.
13
BLADE SELECTION There are a variety of different types of bandsaw blades on
the market to suit various cutting applications. Your results may vary based
on usage, experience and personal preference. Ask your local tool dealer for
suggestions for bandsaw blades in 1/4″ to 1 1/4″ widths, based on what is
available in your area. Ideal blade length for model 90-290 is 145 5/8″ and
171 1/4″ for model 90-380.
Note: Generally speaking, because the upper wheel height is somewhat
adjustable (to allow for blade tensioning), a blade length variation of plus
or minus 1/2″ from the “ideal blade length” can be accommodated.
Some general guidelines to consider when choosing bandsaw blades: · Wider
blades with fewer teeth per inch are best suited to cutting straight lines,
re-sawing and for sweeping curves, but will not turn tight radius curves. They
will cut quickly and aggressively but do have a tendency to bind (or get stuck
in the cut) if turned too sharply. · Narrower, thinner blades with more teeth
per inch will cut more slowly but can turn much tighter corners for cutting
more intricate work.
Common causes of blade breakage: · Poor blade guide or support bearing
alignment and adjustment. · Forcing or twisting a wide blade around a short
radius. · Feeding the workpiece too quickly. · Dull teeth. · Too much blade
tension. · Setting blade guard assembly too high above the work-piece. · Lumpy
or improperly finished braze or weld on the blade. · Continuous running of the
blade when not cutting.
REMOVING/INSTALLING A BLADE
BEFORE REPLACING OR ADJUSTING THE BLADE, MAKE SURE THE SWITCH IS IN THE “OFF”
POSITION AND THAT THE POWER CORD IS UNPLUGGED.
BLADE CLEARANCE When performing blade installation, removal, tensioning or
tracking, maximum clearance between the blade and both upper and lower blade
guides/support bearing assemblies is required to minimize friction, which
would be damaging to the blade.
Upper assembly: Using a 6 mm Allen key, loosen the cap screw A on the upper
blade guides / support bearing assembly shaft. Then move the assembly along
the elongated hole in it’s shaft, going back as far as possible for maximum
blade clearance. Tighten the cap screw to lock the assembly in place.
A Lower assembly: Repeat with the lower blade guides / support bearing
assembly.
14
To remove a blade:
DO NOT ATTEMPT TO COIL UP THE BLADE AS IT WAS WHEN YOU FIRST PURCHASED IT AS
IT HAS A TENDANCY TO POP OPEN UNEXPECTEDLY AND COULD CAUSE INJURY.
C
A B
D F
E E
- Turn off the bandsaw and unplug the power cord.
- Release blade tension by turning the blade tension
H
adjustment handwheel A counterclockwise.
- Remove the insert, B, from the center of the table, and remove the table alignment pin C from the table slot.
- Remove the rip fence, D, then loosen the lock knobs E
G
and then slide the front rail F to the left,
-
Open the lower and upper wheel doors.
-
Carefully pull the blade from the side slot G, blade guard H, and from the wheels.
Note: You may want to use a thick shop towel to handle the loose blade or wear a pair of heavy duty work gloves. -
Carefully hang the blade on a hook in a safe, dry place in your workshop if it will be re-used, or dispose of it safely if it is worn or damaged.
To install a blade:
BEWARE OF THE BLADE POPPING OPEN.
Note: You may want to use a thick shop towel to handle the loose blade or wear
a pair of heavy duty work gloves for the following steps.
PROPER INSTALLATION
B
IMPROPER INSTALLATION
A
- Turn off the bandsaw and unplug the power cord. 2. If you are installing a new blade, carefully remove the blade from its package. Hold it firmly with one hand
as remove the twisties. Slowly separate the coils the blade until it unravels into one hoop. 3. To install a blade, repeat the previous steps in reverse order, making sure that the blade is installed with the teeth
pointing forward A and down B.
With the blade properly instsalled, proceed to blade tension adjustments on blade tracking adjustments, as per instructions on the next few pages.
15
ADJUSTING BLADE TENSION
Determining ideal blade tension is somewhat subjective. It is learned through
practice and experience and is somewhat dependant on personal preference and
individual work habits. A properly tensioned blade is critical to obtaining
maximum performance from any bandsaw. A properly tensioned blade will last
longer and be much less likely to break prematurely. If the blade tension is
too loose you will notice that the blade will have a tendency to drift or slip
off-line when cutting and you will have more difficulty controlling your cuts.
A blade that is tensioned too tightly will break prematurely and will be
difficult to work with when making tighter radius cuts. The following
information can be used as a guideline or starting point to assist you in
determining ideal blade tension for your needs:
· When working with wider blades, re-sawing taller stock, making straight cuts
or wide sweeping curves tighter blade tensions will provide better results.
· When working with narrower blades, sawing shorter stock and making tighter
curved cuts are best performed using less tension.
This bandsaw is equipped with a blade tension scale, which can be used as a
reference for the ideal setting with various blade widths.
To adjust blade tension, proceed as follows:
BEFORE MAKING BLADE TENSION ADJUSTMENTS, MAKE SURE THAT THE SWITCH IS IN THE
“OFF” POSITION AND THAT THE POWER CORD IS UNPLUGGED.
REAR VIEW
C A
B
1. Refering to the blade tension scale A, set the blade tension to correspond
with the width of the blade installed on your bandsaw. Adjust the blade
tensioning by turning handwheel B: – Clockwise to tighten – Counter-clockwise
to loosen the blade tension.
2. With the saw turned off, press against the side of the blade, C, to test
the tautness of the blade. For ideal results with most blade widths and
cutting applications the blade should flex in no more than 1/4″ to 3/8″.
3. Make a test cut on a sample piece of wood and if needed re-adjust the
blade tension
NOTE To prolong the life of the blade whenever the bandsaw is not in use for
prolonged periods (more than 24 hours), loosen the blade tension handwheel to
remove tension from the blade, Over time, maintaining tension on a blade that
is not in use will cause the blade to deform, by taking the shape of the
wheels at both extremities. This can weaken the blade and cause premature
breakage.
16
ADJUSTING BLADE TRACKING
Ideally, the blade should stay relatively centered A on both
the upper and lower wheels.
A
3 mm – 1/8″
B
Due to natural variations in castings, blade thickness or density and tire wear, absolute perfect centering alignment is rarely attainable. A slight misalignment of the blade on the wheels is inevitable and as long as it is kept to a minimum (following the steps listed below) will not hinder the performance of the saw.
This misalignment is controlled and kept to a minimum primarily by adjusting the tilt angle of the upper wheel.
When adjusting blade tracking to center the blade on the wheels and assuming that perfect centering is not attainable, it is preferable to have the blade slightly off-center towards the front of the wheels rather than towards the rear because the teeth on most band saw blades have alternating hook (one inner, one outer) therefore if the blade is centered too far back on the wheel (or if the blade tension is too tight), inner hooked teeth will dig into the wheel tire and cause premature wear of the tire.
Nonetheless, to avoid having the blade come off of the wheels on it’s own during operation, the front edge of the blades teeth should never be any closer than 3mm (1/8″) from the front edge of the wheel B.
BLADE CLEARANCE
Note: As previously stated, when performing blade installation, removal,
tensioning or tracking, maximum clearance between the blade and both upper and
lower bearing assemblies is required to minimize friction, which would be
damaging to the blade. Refer back and follow the instructions for “blade
clearance” before performing blade tracking adjustments.
To adjust the blade tracking:
BEFORE MAKING BLADE TRACKING ADJUSTMENTS, MAKE SURE THAT THE SWITCH IS IN THE
“OFF” POSITION AND THAT THE POWER CORD IS UNPLUGGED.
Turn CW if
blade
moves to
A
front
Turn CCW
if blade
B
moves to
back
- Open the upper wheel cover door then rotate the wheel slowly forward by hand A and check (through the window of the upper wheel) the position of the blade on the wheel. The blade should remain as centered as possible on the wheel as it turns.
2. If the blade tracking must be adjusted, loosen the jam nut B on the tracking adjustment handwheel using the supplied 14 mm open end wrench, then turn the handwheel: – Clockwise if the blade moves toward the front of the wheel. This tilts the top of the wheel to the back and moves the blade toward the center. – Counterclockwise if the blade moves toward the back edge. This tilts the top of the wheel to the front and moves the blade toward the center.
Note: Turn the tracking handwheel in 1/2 turn increments, re-check and adjust again as needed.
3. With the tracking set, re-tighten the jam nut B.
17
Note
The upper and lower wheels are factory set to allow for
C
easy and optimal blade tracking adjustments using the
primary blade tracking adjustment handwheel, which
adjusts the angle of tilt of the upper wheel.
In extremely rare cases, if acceptable blade tracking cannot be attained through the primary adjustment it may eventually become necessary to make minor adjustments to the angle of tilt of the lower wheel.
The four cap screws D may be adjusted in or out to tilt the lower wheel up/down or left/right as needed.
ADJUSTING THE UPPER/LOWER BLADE GUIDES AND THRUST BEARING
The blade guide bakelite blocks A and bearings B keep the blade from moving
from side to side during cutting and must be snug but not touching the blade
in order to ensure accurate cuts.
The thrust bearing C keeps the blade from moving back and out of position when
the work is being fed into the blade and must be very close to the back of the
blade to prevent damage to the blade during cutting.
Note: Before adjusting the upper and lower blade guide assemblies, make sure
the blade is tensioned and tracking properly. Adjust the upper and lower blade
guide assemblies after each blade tension and tracking adjustment. Whenever
the upper guide bearings and thrust bearing are adjusted, the lower guide
bearings and thrust bearing should also be adjusted.
A
A
C
B
BEFORE MAKING ANY ADJUSTMENTS, MAKE SURE THAT THE SWITCH IS IN THE “OFF” POSITION AND THAT THE POWER CORD IS UNPLUGGED.
POSITIONING THE UPPER AND LOWER BLADE GUIDE/THRUST BEARING ASSEMBLIES
The upper/lower blade guides and thrust bearing are both assembled as one unit
which can be moved back or forward.
To prevent damage to the blade, the blade guide bearings must remain behind
the blade teeth during operation. Proceed as follows:
Upper assembly:
1. Using a 6 mm Allen key, loosen the cap screw on the upper guide assembly
shaft, C.
2. Then move the upper assembly forward along the shaft until the blade guide
bakelite blocks and bear ings are at least 1/32″ behind the blade teeth, (do
not protrude past the hollowed part of the teeth of the blade, D).
3. Re-tighten the cap screw to secure the upper assembly in position.
1/32″
C
Lower assembly:
Repeat with the lower guide assembly.
D
18
POSITIONING THE UPPER/LOWER BLADE GUIDES
The space between each bearing and the blade must not exceed 0.02″ (the
thickness of a sheet of paper). If less space is left, the blade will get
stuck or jammed between both bearings. Too much friction will cause blade to
overheat and break.
Adjust the positioning of the blade guides as follows:
B
C
C
B
E
0.02″
D
D
0.02″
A
1. Using a 6 mm Allen key, loosen the two cap screws, A. 2. Adjust the left
and right mounts B that hold the bakelite blocks C and guide bearings D to
obtain a space of
0.02″ (the thickness of a sheet of paper) between the blade and blocks &
bearings. Tip: Place a feeler gauge C or sheet of paper between the blocks &
bearings and the blade to make sure there is a 0.02″ space. 3. Re-tighten the
two cap screws A to lock the mounts in position. 4. Repeat steps 1 to 3 with
the lower blade guides.
POSITIONING THE UPPER/LOWER THRUST BEARING
The thrust bearings keep the blade from moving back and out of position when
the work is being fed into the blade and must be very close to the back of the
blade to prevent damage to the blade during cutting. Adjust the positioning of
the upper and lower thrust bearings as follows:
G 1/64″
E F
D
- Loosen thumb screw D. 2. Turn the adjustment knob E to move the thrust bearing in or out, until the bearing F almost touches the blade
(is 1/64″ behind the back of the blade G). 3. Re-tighten thumb screw D to lock the thrust bearing in position. 4. Repeat steps 1 to 3 with the lower thrust bearing.
19
ADJUSTING THE BLADE GUARD FOR DEPTH OF CUT
The blade guard can be moved up or down to accommodate the height of the work
to be cut A.
To prevent the blade (which is flexible and which would not otherwise be
supported) from slipping out of position during cutting, and to reduce risks
of injuries, a minimum amount of blade should be exposed. The blade guard
should be set 1/8″ – 1/4″ above the workpiece B to prevent the blade from
flexing out of position or off-line during cutting.
BEFORE MAKING ANY ADJUSTMENTS, MAKE SURE THAT THE SWITCH IS IN THE “OFF”
POSITION AND THAT THE POWER CORD IS UNPLUGGED.
1/8″ – 1/4″
RAISE
A B
- Make sure the bandsaw is turned off and the power D cord is disconnected from the power source.
- Loosen the blade guard height locking handwheel C.
C
E
- Move the blade guard assembly up or down by turn-
ing the handwheel D. Then re-tighten the locking handwheel C.
LOWER
Note: The depth gauge E on the blade guard can be used as a reference but it is not intended for high precision measurements.
CHANGING SPEED SETTINGS (model 90-290 only)
The model 90-290 has 2 different speed settings; low and high. – Low speed is
to be used for cutting soft woods over 4″ in height or hard woods over 2″ in
height. – High speed is best for cutting soft woods under 4″ in height or hard
woods under 2″ in height. Note: If wood starts to burn at high speed, stop and
change to the lower speed setting.
LOW SPEED
D
HIGH SPEED
E
C
FRONT
BACK
FRONT
BACK
A
B
BEFORE MAKING ANY ADJUSTMENTS, MAKE SURE THAT THE SWITCH IS IN THE “OFF” POSITION AND THAT THE POWER CORD IS UNPLUGGED.
-
- 3. 4. 5.
20
- 3. 4. 5.
Open the lower wheel cover door.
Loosen ratchet lever A a few turns counterclockwise and loosen nut B on the
motor mounting plate, then lift the motor by hand and tighten ratchet lever A
and nut B to lock the motor in position. This will loosen the drive belt
enough to move it between one set of pulleys and the other.
To set the bandsaw speed to the low setting; 2820 Lin. FPM (860 MPM), place
the belt on the front set of pulleys as shown in D
To set the bandsaw speed to the high setting; 3936 Lin. FPM (1200 MPM), place
the belt on the back set of pulleys as shown in E.
After positioning the belt, set the motor back to it’s initial position to
tighten the belt on the pulleys, then turn ratchet lever A clockwise and re-
tighten nut B to secure the motor in place.
ALIGN THE LASER LINE MARKER TO THE BLADE
The laser line marker shines a straight line beam of light
representing the line of cut onto the workpiece. To align
the marker to the blade:
A
- Place your workpiece on the table and set the height of the blade guard.
- Turn the laser switch, A, ON:
- Loosen lock nut B and turn the laser head clockwise or counterclockwise as needed to align the beam with the blade.
- Loosen hex bolt C to move the laser L bracket D left or right as needed until the beam overlaps the blade.
C B
D
OPERATING INSTRUCTIONS
CONNECTING TO A DUST COLLECTOR
This bandsaw is equipped with two 4″ diameter dust chutes to accommodate
connection to a dust collector (not included). Be sure to use appropriate
sized hose and fittings (not included) and check that all connections are
sealed tightly to help minimize airborne dust. If you do not already own a
dust collection system consider contacting your General® International
distributor for information on our complete line of dust collection systems
and accessories or visit our Web Site at: www.general.ca.
ALWAYS TURN ON THE DUST COLLECTOR BEFORE STARTING THE SAW AND ALWAYS STOP THE
SAW BEFORE TURNING OFF THE DUST COLLECTOR.
CHECKLIST BEFORE STARTING
NOTE: Now that you have completed the four adjustment steps which are an
essential part of safe, accurate bandsaw operation, it would be a good idea to
make yourself a checklist to ensure that each adjustment to the bandsaw is
made in the proper order starting with the general safety precautions: 1. Turn
off the bandsaw and unplug the power cord. 2. Adjust blade tension. 3. Adjust
blade tracking. 4. Adjust upper blade guides and thrust bearing. 5. Adjust
lower blade guides and thrust bearing. These additional safety measures should
be be included in your checklist: 6. Make sure all the blade guards are in
place. 7. Make sure the bandsaw table and work area in general are clean and
free of sawdust and debris. These steps should always be followed when any
adjustment is performed, the blade is changed, or periodically as vibration
and normal wear and tear on the machine could throw these parts out of
alignment.
21
OPERATIONS STEP-BY-STEP
TO REDUCE THE RISK OF DAMAGE TO THE BANDSAW OR THE WORKPIECE, AS WELL AS
POTENTIAL FOR PERSONAL INJURY, AFTER INITIAL SET-UP AS WELL AS BEFORE EACH
USE, MAKE SURE THAT EVERYTHING IS SECURELY INSTALLED AND THAT ALL FASTENERS
AND MOVING PARTS ON THIS BANDSAW ARE LOCKED IN PLACE BEFORE STARTING THE
MACHINE.
1. Trace the cutting line on your workpiece with a pencil (for cutting
curves) or adjust the laser beam to mark the cutting line (for cutting
straight lines). If needed, refer back to section “Align the laser line marker
to the blade” on page 21.
2. Set the height of the blade guard according to the thickness of your
workpiece (see section: “Adjusting the bla- de guard for depth of cut” on page
20.) 3. If a dust collector is connected to your bandsaw, turn it on.
MAKE SURE TO HAVE ON SAFETY GLASSES AT ALL TIMES WHEN USING THE BANDSAW. MAKE
SURE YOU ARE WEARING SAFE APPROPRIATE WORKSHOP ATTIRE. ROLL UP LONG SLEEVES,
SECURE LONG HAIR AND REMOVE ANY JEWELRY: WATCHES, RINGS, BRACELETS OR ANYTHING
THAT COULD GET STUCK IN THE MOVING PARTS OF THE BANDSAW, POTENTIALLY CAUSING
SERIOUS INJURIES.
4. Push the green “ON” button to start the bandsaw. Note: The power lock-out
switch must first be set to the “ON” position. 5. Align the cutting line on
your workpiece with the blade and feed the workpiece into the blade. Tip: The
use of a roller stand provides an extra support for more convenience when
working with longer workpieces.
TO STOP THE MACHINE 1. Push on the RED “STOP” button and wait for the blade to
come to a complete stop. 2. Turn your dust collector off.
USING THE RIP FENCE
1. Set the fence down on the rail either to the left or right of the blade.
Note: For narrow workpieces that fit between the frame of the saw and the
blade A, position the fence at the left side of the blade. For cutting longer
or wider workpieces, position the fence, on the right side of the saw blade.
2. Adjust the positioning of the fence on the rail so that the distance from
the inside face of the rip fence to the blade matches the required width of
cut.
3. Lock down the fence locking handle B.
A
B lock
MAKE SURE TO LOCK THE FENCE IN PLACE BEFORE STARTING TO CUT AGAINST THE RIP FENCE.
USING THE MITER GAUGE
Using the miter gauge supplied with your bandsaw allows for easier and safer
sawing by providing workpiece support when cutting straight (90°) or angled
ends (0° to 30°).
A The miter gauge rides in either the left or right table slot A and can be
set to any angle up to 30° to the left or right.
To use a setting other than 90°, loosen the locking handle B by turning it
counterclockwise. Rotate the miter head to the required angle, shown on the
angle indicator C. Then turn the locking handle B clockwise to tighten it.
22
C A
B
USING THE PUSH HANDLE
The push handle helps to reduce the risk of user injury through contact with
the blade. It acts as a stock feeder allowing you to push the last few inches
of the board through the blade as shown, while keeping hands at a safe
distance away from the blade.
CUTTING CURVES
· When cutting curves, carefully turn the workpiece so the blade follows
without twisting. If the curve is so sharp that you repeatedly back up and cut
new kerf, use a narrower blade, or a blade with more set (teeth further
apart). When a blade has more set, the workpiece turns easier but the cut is
rougher.
· When changing a cut, do not withdraw the workpiece from the blade. The blade
may get drawn off the wheels.
· To change a cut, turn the workpiece and cut your way out through the waste
material area.
· When cutting long curves, make relief cuts as you go along.
CUTTING CIRCLES
1. Adjust the blade guard assembly to 1/8″ above the workpiece.
2. Use both hands while feeding the work into the blade. Hold the workpiece
firmly against the table. Use gentle pressure. Do not force the work. Allow
the blade to cut.
3. The smallest diameter circle that can be cut is determined by the width of
the blade. For example, a 1/4″ wide blade will cut a minimum diameter of
approximately 1-1/2″ .
MIN. CIRCLE DIAMETER
BLADE WIDTH
PERIODIC MAINTENANCE AND LUBRICATION
ALWAYS DISCONNECT THE MACHINE FROM THE POWER SOURCE BEFORE PERFORMING ANY
MAINTENANCE.
PERIODIC MAINTENANCE
NEVER OPERATE THE BANDSAW WITH ANY DAMAGED PART. REPLACE A DAMAGED PART AT THE
FIRST VISIBLE SIGNS OF DAMAGE.
1. Inspect/test the ON/OFF switch before each use. Do not operate the bandsaw
with a damaged switch; replace …………………. a damaged switch immediately. 2.
Periodically inspect the power cord/plug and the blade for damage.
23
TO AVOID EYE INJURY FROM BLOWING DEBRIS, WEAR SAFETY GOGGLES WHEN BLOWING OUT
SAWDUST.
3. Keep the machine clean and free of sawdust. Frequently blow out or vacuum
up the sawdust and occasionally wipe down the machine with a damp rag.
Note: The wheels must always be kept clean. Dirt on the wheels will cause
blade slippage. 4. Do not allow dirt, pitch or gum to build up on the table,
blade, guide/thrust bearings. Clean as needed with
gum and pitch remover. Note: Do not immerse the bearings in the gum and pitch
remover. 5. To prevent rust from forming on the unpainted cast iron of the
table, and so that the wood slides easily while
cutting, apply a light coating of paste wax or use regular applications of any
after-market surface protectant or rust inhibitor.
LUBRICATION
A
C B
Keep the rack and pinion A, blade tension adjustment screw B, as well as the
table trunnion C, well greased and free of dust or debris.
Clean and remove dust, debris, and old grease after every 10-15 hours of use.
After cleaning, re-apply grease as needed. (Use any all purpose grease.)
The motor and all bearings are sealed and permanently lubricated no further
lubrication is required. No other part of this bandsaw needs lubrication.
REQUIRED MAINTENANCE
ALWAYS DISCONNECT THE MACHINE FROM THE POWER SOURCE BEFORE PERFORMING ANY
MAINTENANCE.
REPLACING THE BANDSAW BLADE The blade should be replaced when worn out. Refer
to the following symptoms to determine whether or not it is time to replace
the blade: – It is not cutting as fast. – It is not able to follow a cutting
line as it used to.
24
REPLACING THE UPPER AND LOWER BLADE GUIDES AND THRUST BEARINGS
Blade guides and thrust bearings should be verified each time the blade is
replaced. Check if they turn well. If not, the blade will get stuck or jammed
between them and will wear prematurely. Replace the blade guide bearings and
thrust bearing as follows:
A B
C
-
Turn off the bandsaw and unplug the power cord.
2. Loosen and remove the two phillips screws A and remove the two see-through guards. -
Loosen thumb screw C and remove the blade guide and thrust bearing assembly from the saw.
F G
F G
D
H
E
-
Using a 10 mm wrench, loosen hex nut D.
5. Using the supplied 3 mm Allen key, loosen and remove bolt E. -
Loosen and remove the cap screw F on both red mounts G, then remove the two red mounts.
7. Remove the thrust bearing and mounting shaft H.
Model 90-290
Model 90-380
J
K
I
I
L
-
Using a 2.5 mm Allen key, loosen and remove the set screw I on both left and right red mounts.
9. Install new bearings in the red mounts then retighten the set screw to secure the new bearings in place. -
To remove the thrust bearing from it’s shaft, J, use Cring pliers, K, to remove the “C ring” L, then slide the thrust bearing off the shaft.
11. Install a new bearing on the shaft then re-install the “C-ring”. -
Repeat steps 1 to 7 in reverse order to re-install the blade guide and thrust bearing assembly.
Repeat steps 1 to 12 with the lower blade guide and thrust bearing.
25
REPLACING THE WHEEL TIRE
Wheel tires must be replaced if they get worn out or damaged. (If it is worn
out, the blade will not track straight on the wheels.)
Use a flat screwdriver to remove the tire from the groove on the wheel, then
install a new tire. Note: When replacing the tires, stretch them around the
wheels but do not glue them on.
LOWERING THE WHEEL BRUSH
The lower wheel is equipped with a cleaning brush that prevents pitch and
sawdust build up on the lower tire. Any pitch and sawdust that builds up on
the upper wheel tire should be removed with a stiff brush or scraped off with
a piece of wood.
Note: To avoid damaging the tire do not use a sharp knife or any kind of
solvent to remove pitch build up.
Verify that the brush keeps the lower wheel tire surface clean at all times.
With use and normal wear over time, the brush hairs will soften and will not
clean the surface of the wheel as well. You then must lower the brush
slightly. Proceed as follows:
A
A
- Loosen the 2 screws A and slide the brush down along the mounting holes, so that a fresh, stiffer part of the hairs touches the wheel tire.
2. Tighten the 2 screws A to lock the brush in position.
REPLACING LOWER WHEEL MOTOR BELT(S)
The lower wheel on model 90-290 is driven by one belt while the lower wheel on model 90-380 is driven by two belts
The lower wheel is driven by (a) belt(s) mounted on a pulley powered by the
motor. The belt(s) tension should be verified upon reception of the machine,
then every 6 months.
Push on the belt(s) with your finger. The belt(s) must not move more than
1/8″. If the belt(s) becomes too loose due to wear or if a breakage occurs,
you must replace it (them) as follows:
Model 90-290 Model 90-380
D C
A
B
- Loosen (but do not remove) the nut, A, located beside the motor plate as well as the ratchet lever B (model 90-290)/ bolt C (model 90-380). This will loosen the motor belt(s).
2. Loosen the bolt, D, located in the middle of the lower wheel, using the supplied 14 mm open end wrench, then remove the wheel.
3. Install (a) new belt(s) on the pulleys. 4. Re-install the wheel. 5. Re- tighten ratchet lever B (model 90-290) / bolt C (model 90-380) and nut A to tighten the motor belt(s*).
26
RECOMMENDED OPTIONAL ACCESSORIES
Here are some optional accessories available from your local General
International dealer for increased convenience, accuracy and safety when using
your bandsaw. For more information about our products, please visit our
website at www.general.ca
DUST COLLECTORS
Dust collectors contribute to a cleaner more healthful workshop environment.
We offer a wide selection of top quality dust collectors to suit all your shop
needs.
Roller Stand item #50-150 item #50-160 item #50-170
We offer a selection of roller stands to suit all your shop needs.
Notes
27
1
2 3 4
5
6
66
7
8
67
15 16 19
20
17
21 18
20
22 23
24
27 26 25
28 29
14
13 48 49 48
9 7 10 11A
12A 4
4 54 55 41 40 76
23
74
75
73
39 77
72
4 23 60 71 61
60 70
50
59
51
58
52
61
57
59
56
60
65
79
62
47
28
63
64
4
41A
67 66
4
60 68
69
60
59
61 60
60
59
60 56 61
40A
53
46
39A
43
45
30
44
36
42
92
34
41
99
23
38
40 37
39B
89 53
35
88
87
33
86
85
32 20 22 23 24
20 19
84 83 82 81 28 80
93 94
6 95
91 90 6
78 31 30
98
MAIN ASSEMBLY 90-290
28
BLADE GUIDE AND BLADE GUARD
ASSEMBLY 90-290
50 51
103
104
105
106
7 101
105
138
59
139
137
105
48
103
136
135
107
134
133
142
7 108
128
240 241 242
140 51
50
90 41
110
41
112
40
114-1
111
116
113
115
48 129
48 127
239 126 50 51 125
117
124
132
123
7
122
141
51 121
50
120
118
130
114-1
131
115
116
120
121
119 117 50
117
111
114-2
115 116
48 124
50
123
119 118 141
113 112
122
132 105
114-2
115
119 117 50 116
243
29
TABLE ASSEMBLY 90-290
229-1
229-2
340560
229-3
795706540350 229-6
229-4
229-5
50 203
202 204
60 205 41 50
227
229 232
231
230
40
228
39
234
30
233 213 212
225
224A 63 41 40
223 222
214 215 60 216 23 217 218
235 236
48
50 219
51 55
73 221
PARTS LIST 90-290 M1
REF. N0. PART. N0. DESCRIPTION
SPECIFICATION QTY
1
90290-01
BODY
2
90290-02
BLADE TENSION LABEL
3
90290-03
HANDWHEEL
4
90290-04
HEX NUT
5
90290-05
HOUSING
6
90290-06
NYLON NUT
7
90290-07
HEX BOLT
8
90290-08
HEX NUT
9
90290-09
HEX BOLT
10
90290-10
BLADE TENSION POINTER
11A
90290-11A
ADJUSTMENT NUT
12A
90290-12A
SCREW
13
90290-13
THRUST BEARING
14
90290-14
SPRING
15
90290-15
SPINDLE NUT
16
90290-16
STAR WASHER
17
90290-17
UPPER WHEEL SHAFT BASE
18
90290-18
UPPER WHEEL SHAFT
19
90290-19
WHEEL TIRE
20
90290-20
BEARING
21
90290-21
UPPER WHEEL
22
90290-22
WHEEL WASHER
23
90290-23
LOCK WASHER
24
90290-24
HEX BOLT
25
90290-25
SAW BLADE
26
90290-26
UPPER DOOR
27
90290-27
HINGE PIN
28
90290-28
HEX NUT
29
90290-29
WINDOW
30
90290-30
CAP SCREW
31
90290-31
LOWER DOOR
32
90290-32
LOWER WHEEL
33
90290-33
PULLEY
34
90290-34
CAP SCREW
35
90290-35
MOTOR PULLEY
36
90290-36
KEY
37
90290-37
V-BELT
38
90290-38
FOOT BRAKE
39
90290-39
HEX HEAD BOLT
39A
90290-39A
CAP SCREW
39B
90290-39B
CAP SCREW
40
90290-40
LOCK WASHER
40A
90290-40A
LOCK WASHER
41
90290-41
FLAT WASHER
41A
90290-41A
FLAT WASHER
42
90290-42
BRAKE BAR (SHORT)
43
90290-43
BRAKE BAR (LONG)
44
90290-44
BRUSH BRACKET
45
90290-45
BRUSH
46
90290-46
PHILLIPS HEAD SCREW
47
90290-47
BRAKE PAD
48
90290-48
SET SCREW
49
90290-49
HANDWHEEL
50
90290-50
FLAT WASHER
51
90290-51
LOCK WASHER
52
90290-52
HEX BOLT
53
90290-53
PHILLIPS HEAD SCREW
54
90290-54
HEX BOLT
1
1
1
3/8″
13
1
12MM
1
5/16″X3/4″
10
5/16″
2
M12X150
1
1
1
1
1
1
1
30MM
1
1
1
2
4
1
2
3/8″
18
3/8″X3/4″
2
145-5/8″
1
1
4
3/16″
6
1
1/4″X3/8″
2
1
1
1
3/8″X1 1/4″
6
1
8X8X45
1
B40
1
1
1/4″X3/4″
4
3/8″X3/4″
2
1/4″X3/4″
2
1/4″
10
3/8″
2
1/4″
12
3/8″
2
1
1
1
1
3/16″X1 1/2″
2
1
5/16″
10
1
5/16″
18
5/16″
11
5/16″X1 1/4″
2
3/16″X1/2″
4
1/2″X4″
1
31
PARTS LIST 90-290 M1
REF. N0. PART. N0.
DESCRIPTION
SPECIFICATION QTY
55
90290-55
HEX NUT
1/2″
2
56
90290-56
HEX BOLT
3/8″X2″
5
57
90290-57
FLAT WASHER
3/8″
1
58
90290-58
BUSHING
1
59
90290-59
LOCK NUT
3/8″
5
60
90290-60
FLAT WASHER
3/8″
21
61
90290-61
HEX BOLT
3/8″X1 1/2″
4
62
90290-62
RATCHET HANDLE
1
63
90290-63
LOCK WASHER
1/2″
3
64
90290-64
FLAT WASHER
1/2″
1
65
90290-65
HEX BOLT
3/8″X5″
1
66
90290-66
DOOR LOCK KNOB
2
67
90290-67
SCREW
2
68
90290-68
LOCK KNOB
1/4″X3/8″
2
69
90290-69
SCREW
1
70
90290-70
MOTOR MOUNTING PLATE
1
71
90290-71
MOTOR M1
3 HP, 220 V, 1 PH, 16 A
1
71-A
90290-71-A
MOTOR M2
3 HP, 220/440 V, 3 PH, 8.4 A/4.2 A
1
71-B
90290-71-B
MOTOR M3
3 HP, 600 V, 3 PH, 3.5 A
1
72
90290-72
WINDOW
1
73
90290-73
HEX BOLT
3/8″X1″
2
74
90290-74
SHAFT COVER
1
75
90290-75
CAP SCREW
3/8″X2″
4
76
90290-76
LOWER WHEEL SHAFT
1
77
90290-77
PIN
6X18MM
1
78
90290-78
WIRE CLAMP
2
79
90290-79
SPRING
1
80
90290-80
CONTACTOR
1
81
90290-81
CONTACTOR PLATE
1
82
90290-82
MOUNTING PLATE
1
83
90290-83
STRAIN RELIEF
2
84
90290-84
HANDLE
1
85
90290-85
PHILLIPS HEAD SCREW
1/4″X3/4″
2
86
90290-86
STOP BUTTON
1
87
90290-87
ON BUTTON
1
88
90290-88
POWER LIGHT
1
89
90290-89
CONTROL PANEL PLATE
1
90
90290-90
BUTTON HEAD SCREW
5X10MM
6
91
90290-91
LIMIT SWITCH
1
93
90290-93
LOCK-OUT SWITCH
1
94
90290-94
TERMINAL BOX
1
95
90290-95
MOTOR CORD
1
96
90290-96
CLAMP
1
98
90290-98
PHILLIPS HEAD SCREW
3/16″X1/2″
2
99
90290-99
PLASTIC TUBE
1
100
90290-100
LOCK-OUT SWITCH KEY
2
101
90290-101
HANDWHEEL
1
103
90290-103
SLEEVE BEARING
2
104
90290-104
BLADE GUARD PINION MOUNT
1
105
90290-105
SET SCREW
1/4″
6
106
90290-106
PIN
1
107
90290-107
BLADE GUARD RACK
1
108
90290-108
BLADE GUARD PINION
1
110
90290-110
BUTTON HEAD SCREW
6X30MM
2
111
90290-111
EXTERNAL RETAINING RING
S10
2
112
90290-112
BAKELITE BLOCK
4
113
90290-113
BUTTON HEAD SCREW
4X12MM
4
114-1
90290-114-1
UPPER BLADE GUIDE MOUNT
2
114-2
90290-114-2
LOWER BLADE GUIDE MOUNT
2
115
90290-115
SET SCREW
4MMX4MM
4
116
90290-116
BEARING SHAFT
4
32
117
90290-117
BEARING
10
PARTS LIST 90-290 M1
REF. N0 PART. N0. DESCRIPTION
SPECIFICATION QTY
118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 202 203 204 205 212 213 214 215 216 217 218 219 221 222 223 224A 225 227 228 229 230 231 232 233 234 235 236 238 239 240 241 242 243
90290-118 90290-119 90290-120 90290-121 90290-122 90290-123 90290-124 90290-125 90290-126 90290-127 90290-128 90290-129 90290-130 90290-131 90290-132 90290-133 90290-134 90290-135 90290-136 90290-137 90290-138 90290-139 90290-140 90290-141 90290-142 90380-143 90380-144 90380-145 90380-146 90380-147 90290-202 90290-203 90290-204 90290-205 90290-212 90290-213 90290-214 90290-215 90290-216 90290-217 90290-218 90290-219 90290-221 90290-222 90290-223 90290-224 90290-225 90290-227 90290-228 90290-229 90290-230 90290-231 90290-232 90290-233 90290-234 90290-235 90290-236 90290-238 90290-239 90290-240 90290-241 90290-242 90290-243
FLAT WASHER CAP SCREW BLADE GUIDE BRACKET BLADE GUIDE BRACKET SHAFT HEX NUT SET SCREW ADJUSTMENT NUT CAP SCREW SLIDE BLOCK HEX BLOCK BLADE GUARD PLASTIC BLADE GUARD BLADE GUIDE BRACKET HOLDER SUPPORT SHAFT (L) THUMB SCREW EXTERNAL RETAINING RING WORM BUSHING EXTERNAL RETAINING RING HANDWHEEL WORM GEAR GEAR SHAFT GEAR DEPTH SCALE BUSHING HANDWHEEL HANDLE CAP SCREW WASHER PIN BLADE GUIDE EXTENSION BRACKET (R) BLADE GUIDE EXTENSION BRACKET (L) HEX BOLT LOCK KNOB ANGLE ADJUSTMENT BRACKET ANGLE ADJUSTMENT BRACKET BASE TABLE SQUARE NUT ANGLE INDICATOR SCALE TRUNNION HEX BOLT TRUNNION BASE LOCKING LEVER HANDLE TABLE LOCKING LEVER ADJUSTING RING SHAFT HEX BOLT LOWER BLADE GUARD CAP SCREW LOCK NUT TABLE INSERT MITER GAUGE FLAT HEAD SCREW AUXILIARY FENCE HEX NUT TABLE ALIGNMENT PIN HEX BOLT RIP FENCE STORAGE BRACKET MITER GAUGE STORAGE BRACKET PUSH HANDLE ASSEMBLY POINTER SUPPORT FLAT WASHER PHILLIPS SCREW PLASTIC MAGNIFY POINTER PHILLIPS SCREW
3/8″
8
8X55 MM
4
2
2
M6
2
6X50 MM
2
2
5/16″X1 1/4″
1
1
1
1
1
1
1
2
S13
1
1
S17
1
1
1
1
1
1
4
1
M5 X 16
4
M5 X12
4
5 X 14
2
1
1
5/16″X1″
1
1
1
1
1
1
1
1
3/8″X1 1/4″
4
1
1/2″
1
1
1
1
1/4-20X3/8″
2
1
1/2″X1 1/2″
2
5/16″
1
1
1
1/4″
3
1
1/4″
3
1
4
1
1
1
1
3/16″
1
3/16″ X 3/8″
1
1
3/16″ X 3/8″
1
33
MITER GAUGE ASSEMBLY 90-290 & 90-380
M2
M10 M11
M1 M8
M5 M3 M4
M7
M6 M15
M14
M9
M12 M13
PARTS LIST 90290-229
REF. N0. PART N0.
DESCRIPTION
229-M1
90290-229M1
WASHER
MITER GAUGE ASSEMBLY
229-M2
90290-229M2
HANDLE
229-M3
90290-229M3
NUT
229-M4
90290-229M4
SET SCREW
229-M5
90290-229M5
MITER GAUGE HEAD
229-M6
90290-229M6
FLAT HEAD SCREW
229-M7
90290-229M7
T SLOT WASHER
229-M8
90290-229M8
GUIDE BAR
229-M9
90290-229M9
STOP
229-M10 90290-229M10 POINTER
229-M11 90290-229M11 SET SCREW
229-M12 90290-229M12 GROOVE PIN
229-M13 90290-229M13 SET SCREW
229-M14 90290-229M14 SPRING
229-M15 90290-229M15 STEEL BALL
34
SPECIFICATION QTY
1
1
3/16′-24UNC
3
3/16′-24UNC-3/4″L
3
1
3/16′-24UNC-3/8″L
1
1
1
1
1
3/16′-24UNC-1/4″L
1
1
2
2
2
PUSH HANDLE ASSEMBLY 90-290 & 90-380
PARTS LIST 90290-238
REF. N0.
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18
PART N0.
90290-A1 90290-A2 90290-A3 90290-A4 90290-A5 90290-A6 90290-A7 90290-A8
90290-A9 90290-A10 90290-A11 90290-A12 90290-A13 90290-A14 90290-A15 90290-A16
90290-A17 90290-A18
DESCRIPTION
MAIN BASE FLAT WASHER LOCK WASHER HEX BOLT HEX NUT T TYPE BASE FLAT WASHER
LOCK NUT LOCK WASHER HEX BOLT PUSHER LINK PLATE SPRING HANDLE SHAFT HANDLE
KNOB HEX BOLT LASER WING NUT
SPECIFICATION QTY
1
PUSH HANDLE ASSEMBLY
1/4″
4
1/4″
4
1/4″X5/8″
4
5/16″
1
1
5/16″ 12
5/16″
4
8MM
4
5/16″X1″
5
1
1
1
1
1/2″
1
1
1
2
35
1
60 23 73
MAIN ASSEMBLY 90-380
6
8
2
66
9
10
3
67
11
12
4
23 74
13 14
7 5A
75
73
54
54
15 16
92 92A 41
40
76
23
19
39
60
20
17
21
18
20
77
71
61
22 23
24
55
52
54
54
53
72
60
70
27 26 25 28 29
51 50A 48 49
48
4
59
58
3
2
61
57
59
56
60
65
79
62
47
28
63
64
54
67 66
54
60 68
69
60
59
61 60
60
59
60 56 61
6 30
31 30
36 34 23
32 20 22 23 24
20 19
35 33
38 37
46
45
43A 44
96
41A
99
40A 39A
89
6
88
87 86
85
84
83
82
93
81
6
94
80
6
95
6
91 90 6
78
36
BLADE GUIDE AND BLADE GUARD
ASSEMBLY 90-380
43
103
104
105
106
102 101
105
138
59
139
137
105
48
103
136
135
107
134
133
141
102 108
128
240 241 242
140 3
4
41
110
112
40
114-1
111
116
113
115
117 118
119
4
48
90
48
127
129 41
126
4
3
125
117
124
132
123
130
122
131
121
120
120
121
114-1
117
115
116
144
145
143
239
3 4
243
102
48 124
115 116 4
147
114-2
113
123
122
111 132
112
105
119 118 117
119
146
114-2
115 4 116
37
TABLE ASSEMBLY 90-380
229-1
229-2
30 45 60
229-3
75
90
75
60
45
30
229-4
229-5
4 203
202 204 60 205 41 4
227
229 232
231
230
40
228
39
234
38
233 213 212
225
224A 63
41 40
223 222
214 215 60 216 23 217 218
235 236
48
60 219
23 92A
73 221
PARTS LIST 90-380 M1
REF. N0.
1 2 3 4 5A 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
30 31 32 33 34 35 36 37 38 39 39A 40 40A 41 41A 43A 44 45 46 47 48 49 50A 51
52 53 54 55 56 57 58
PART. N0.
90380-01 90380-02 90380-03 90380-04 90380-05A 90380-06 90380-07 90380-08
90380-09 90380-10 90380-11 90380-12 90380-13 90380-14 90380-15 90380-16
90380-17 90380-18 90380-19 90290-20 90380-21 90290-22 90380-23 90380-24
90380-25 90380-26 90290-27 90380-28 90290-29 90380-30 90380-31 90380-32
90380-33 90380-34 90380-35 90380-36 90380-37 90380-38 90380-39 90290-39A
90380-40 90290-40A 90380-41 90290-41A 90380-43A 90290-44 90290-45 90380-46
90290-47 90380-48 90290-49 90380-50A 90380-51 90380-52 90380-53 90380-54
90380-55 90380-56 90380-57 90380-58
DESCRIPTION
BODY HEX BOLT LOCK WASHER FLAT WASHER HOUSING PHILLIPS HEAD SCREW BLADE
TENSION POINTER BLADE TENSION LABEL POINTER COVER SLIDE SHAFT SLEEVE BEARING
SLIDE BASE RETAINER NUT SPRING SPINDLE NUT STAR WASHER UPPER WHEEL SHAFT BASE
UPPER WHEEL SHAFT WHEEL TIRE BEARING UPPER WHEEL WHEEL WASHER LOCK WASHER HEX
BOLT BLADE UPPER DOOR HINGE PIN HEX NUT WINDOW CAP SCREW LOWER DOOR LOWER
WHEEL LOWER WHEEL PULLEY CAP SCREW MOTOR PULLEY KEY BELT FOOT BRAKE HEX BOLT
CAP SCREW LOCK WASHER LOCK WASHER FLAT WASHER FLAT WASHER BRAKE BAR BRUSH
BRACKET BRUSH PHILLIPS HEAD SCREW BRAKE PAD SET SCREW HANDWHEEL SCREW THRUST
BEARING SPRING BASE SHAFT HEX NUT HANDWHEEL HEX BOLT FLAT WASHER BUSHING
SPECIFICATION QTY
1
5/16″X1 1/4″
6
5/16″
15
5/16″
21
1
3/16″X1/2″
14
1
1
1
2
4
1
1
2
1
30MM
1
1
1
2
4
1
2
3/8″
24
3/8″X3/4″
2
171-1/4″
1
1
4
3/16″
4
1
1/4″X3/8″
2
1
1
1
3/8″X1 1/4″
6
1
8X8X45
1
A36
2
1
1/4″X3/4″
2
3/8″X3/4″
2
1/4″
8
3/8″
2
1/4″
4
3/8″
2
1
1
1
3/16″X1 1/2″
2
1
5/16″
10
1
1
1
1
1
3/8″
13
2
3/8″X2″
6
3/8″
2
1
39
PARTS LIST 90-380 M1
REF. N0. PART. N0.
DESCRIPTION
SPECIFICATION QTY
59
90380-59
LOCK NUT
3/8″
5
60
90380-60
FLAT WASHER
3/8″
27
61
90380-61
HEX BOLT
3/8″X1 1/2″
4
62
90380-62
HEX BOLT
1/2″X1 1/2″
1
63
90380-63
LOCK WASHER
1/2″
3
64
90380-64
FLAT WASHER
1/2″
1
65
90380-65
HEX BOLT
3/8″X5″
1
66
90290-66
DOOR LOCK KNOB
2
67
90380-67
SCREW
2
68
90380-68
LOCK KNOB
1/4″X3/8″
2
69
90290-69
SCREW
1
70
90380-70
MOTOR MOUNTING PLATE
1
71
90380-71
MOTOR M1
5 HP, 220 V, 1 PH, 26 A
1
71-A
90380-71-A
MOTOR M2
7.5 HP, 220/440 V, 3 PH,22/11 A
1
71-B
90380-71-B
MOTOR M3
7.5 HP, 600 V, 3 PH, 8 A
1
72
90380-72
WINDOW
1
73
90380-73
HEX BOLT
3/8″X1″
8
74
90290-74
SHAFT COVER
1
75
90380-75
CAP SCREW
3/8″X2″
4
76
90380-76
LOWER WHEEL SHAFT
1
77
90380-77
PIN
6X18MM
2
78
90380-78
CORD CLIP
1
79
90290-79
SPRING
1
80
90380-80
CONTACTOR
1
81
90380-81
CONTACTOR PLATE
1
82
90290-82
MOUNTING PLATE
1
83
90380-83
STRAIN RELIEF
2
84
90290-84
HANDLE
1
85
90380-85
PHILLIPS HEAD SCREW
1/4″X3/4″
2
86
90380-86
STOP BUTTON
1
87
90380-87
ON BUTTON
1
88
90380-88
POWER LIGHT
1
89
90290-89
CONTROL PANEL PLATE
1
90
90380-90
BUTTON HEAD SCREW
5X10MM
6
91
90380-91
LIMIT SWITCH
1
92
90290-92
HEX BOLT
1/2″X4″
1
92A
90380-92A
HEX NUT
1/2″
2
93
90380-93
LOCK-OUT SWITCH
1
94
90290-94
TERMINAL BOX
1
95
90380-95
MOTOR CORD
1
96
90380-96
CLAMP
1
99
90380-99
PLASTIC TUBE
1
100
90380-100
LOCK-OUT SWITCH KEY
2
101
90290-101
HANDWHEEL
1
102
90380-102
HEX BOLT
5/16″X3/4″
8
103
90380-103
SLEEVE BEARING
2
104
90380-104
BLADE GUARD PINION MOUNT
1
105
90380-105
SET SCREW
1/4″X1/4″
6
106
90290-106
PIN
1
107
90380-107
BLADE GUARD RACK
1
108
90380-108
BLADE GUARD PINION
1
110
90380-110
BUTTON HEAD SCREW
6X30MM
2
111
90380-111
EXTERNAL RETAINING RING
S10
2
112
90380-112
BAKELITE BLOCK
4
113
90380-113
BUTTON HEAD SCREW
4X12MM
4
114-1
90380-114-1
UPPER BLADE GUIDE MOUNT
2
114-2
90380-114-2
LOWER BLADE GUIDE MOUNT
2
116
90290-116
BEARING SHAFT
4
117
90290-117
BEARING
14
118
90380-118
FLAT WASHER
3/8″
8
40
119
90380-119
CAP SCREW
8X55MM
4
PARTS LIST – 90-380 M1
REF. N0 PART. N0. DESCRIPTION
SPECIFICATION QTY
120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 202 203 204 205 212 213 214 215 216 217 218 219 221 222 223 224A 225 227 228 229 230 231 232 233 234 235 236 238 240 239 241 242 243
90290-120 90290-121 90380-122 90380-123 90290-124 90380-125 90290-126 90380-127 90380-128 90290-129 90290-130 90290-131 90380-132 90380-133 90380-134 90290-135 90290-136 90290-137 90290-138 90290-139 90380-140 90380-141 90290-142 90380-143 90380-144 90380-145 90380-146 90380-147 90380-202 90290-203 90380-204 90290-205 90380-212 90290-213 90290-214 90380-215 90380-216 90380-217 90290-218 90290-219 90290-221 90290-222 90380-223 90290-224 90380-225 90380-227 90290-228 90290-229 90380-230 90290-231 90380-232 90290-233 90380-234 90290-235 90290-236 90380-238 90380-240 90380-239 90380-241 90380-242 90380-243
BLADE GUIDE BRACKET BLADE GUIDE BRACKET SHAFT HEX NUT SET SCREW ADJUSTMENT NUT CAP SCREW SLIDE BLOCK HEX BLOCK BLADE GUARD PLASTIC BLADE GUARD BLADE GUIDE BRACKET HOLDER SUPPORT SHAFT (L) THUMB SCREW EXTERNAL RETAINING RING WORM BUSHING EXTERNAL RETAINING RING HANDWHEEL WORM GEAR GEAR SHAFT GEAR DEPTH SCALE HANDLE HANDWHEEL HANDLE CAP SCREW WASHER PIN BLADE GUIDE EXTENSION BRACKET (R) BLADE GUIDE EXTENSION BRACKET (L) HEX BOLT LOCK KNOB ANGLE ADJUSTMENT BRACKET ANGLE ADJUSTMENT BRACKET BASE TABLE SQUARE NUT ANGLE INDICATOR SCALE TRUNNION HEX BOLT TRUNNION BASE LOCKING LEVER HANDLE TABLE LOCKING LEVER ADJUSTING RING SHAFT HEX BOLT LOWER BLADE GUARD CAP SCREW LOCK NUT TABLE INSERT MITER GAUGE FLAT HEAD SCREW AUXILIARY FENCE HEX NUT TABLE ALIGNMENT PIN HEX BOLT RIP FENCE STORAGE BRACKET MITER GAUGE STORAGE BRACKET PUSH HANDLE ASSEMBLY FLAT WASHER POINTER SUPPORT PHILLIPS SCREW PLASTIC MAGNIFY POINTER PHILLIPS SCREW
MODEL 90-290/90-380
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3 Tel.:
514-326-1161
Fax: 514-326-5565 – Parts & Service /
Fax: 514-326-5555 – Order Desk
orderdesk@general.ca
www.general.ca
IMPORTANT When ordering replacement parts, always give the model number,
serial number of the machine and
part number. Also a brief description of each item and quantity desired.
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>