WEILER 57020 Bonded Field User Manual Product Information
- January 5, 2024
- WEILER
Table of Contents
- 57020 Bonded Field
- Product Information
- Specifications
- Product Usage Instructions
- TIGER CERAMIC
- TIGER ZIRC
- TIGER INOX
- TIGER ALUMINUM
- PERFORMANCE LINE TIGER
- VALUE LINE WOLVERINE
- Q: How do I select the right wheel?
- Q: What are the different types of wheels available?
- Q: What are the recommended usage scenarios for each wheel
57020 Bonded Field
Product Information
Specifications
- Bonded Field Selection Guide
Product Usage Instructions
TIGER CERAMIC
Application Material Performance: Self-sharpening grain, cool
cutting Ceramic-infused and contaminant-free. Removes material
effortlessly while a hard bond keeps working longer.
Recommended Usage: Designed for bead and angle grinding
applications on the pipeline.
TIGER ZIRC
Application Material Performance: Self-sharpening Zirconia grain
retains high cutting performance through the life of the wheel.
Recommended Usage: Suitable for general cutting applications on
steel/metal.
TIGER INOX
Application Material Performance: A contaminant-free bond that
delivers a worry-free solution for stainless steel
applications.
Recommended Usage: Ideal for stainless steel applications.
TIGER ALUMINUM
Application Material Performance: A unique blend of abrasive
grains with Weiler’s nonloading formula delivers a fast and
consistent cut rate on aluminum. Contaminant-free.
Recommended Usage: Specifically designed for aluminum
cutting.
PERFORMANCE LINE TIGER
Application Material Performance: Aluminum Oxide grains and a
strong resin bond delivers a long cutting life.
Recommended Usage: Suitable for steel/metal cutting
applications.
VALUE LINE WOLVERINE
Application Material Performance: Weiler Wolverine cutting and
grinding wheels deliver a fast cut rate and consistent performance
at a good value.
Recommended Usage: Suitable for general cutting and grinding
applications.
FAQ
Q: How do I select the right wheel?
A: When selecting a wheel, always choose the thinnest wheel that
will perform the cut while maintaining the desired product
life.
Q: What are the different types of wheels available?
A:
- Type 1 (Flat) Cutting Wheels
- Type 27 (Depressed Center) Grinding Wheels
- Type 28 (Depressed Center) Grinding Wheels
- Type 11 Cup Cones
- Type 16 Cones
- Type 17 Cones
- Type 18 Plugs
- Type 18R Plugs
Q: What are the recommended usage scenarios for each wheel
type?
A:
-
Cutting Wheels: Suitable for cutting
applications on various materials. -
Grinding Wheels: Designed for grinding and
smoothing weld seams, removing gates and parting lines, heavy metal
removal, transitioning, rough beveling, and removing cracks and
flaws. -
Cup Cones: Ideal for I.D. cleaning, hole edge
beveling, smoothing weld seams, and removing gates and parting
lines. -
Plugs: Suitable for heavy stock, scale and
weld removal, weld blending, edge beveling, and torch-cut
softening.
BONDED FIELD SELECTION GUIDE
APPLICATION MATERIAL PERFORMANCE
SUPERIOR LIFE & CUT
MAX PERFORMANCE
TIGER CERAMIC
PIPELINE
Self-sharpening grain, cool cutting Ceramic-infused
and contaminant-free. Removes wheels designed
material effortlessly while a hard for bead and angle
bond keeps working longer.
grinding applications
on the pipeline.
LONG LIFE & FAST CUT
HIGH PERFORMANCE
TIGER ZIRC
Self-sharpening Zirconia grain retains high cutting performance through the
life of the wheel.
TIGER INOX
A contaminant-free bond that delivers a worry-free solution for stainless
steel applications.
TIGER ALUMINUM
A unique blend of abrasive grains with Weiler’s nonloading formula delivers a
fast and consistent cut rate on aluminum. Contaminant-free.
LONG LIFE
PERFORMANCE LINE
TIGER
Aluminum Oxide grains and a strong resin bond delivers a long cutting life
keeping professionals on the job longer.
FAST CUT
VALUE LINE
WOLVERINE
Weiler Wolverine cutting and grinding wheels deliver a fast cut rate and
consistent performance at a good value.
STEEL / METAL
STAINLESS HARD-TO-GRIND
(Hard-to-grind metals include tool steel, inconel, high nickel alloy,
titanium and armored steel)
PIPELINE
STEEL / METAL
(Includes structural steel and cast iron)
STAINLESS
and harder grade steel
ALUMINUM
(Aluminum and other non-ferrous metals)
When selecting a wheel, always choose the thinnest wheel that will perform the cut while maintaining desired product life.
ULTRA THIN WHEEL 1MM
THIN WHEEL
.045″
THIN CUTTING
PIPELINE
WHEEL WHEEL NOTCHING WHEEL
.060″
3/32″
1/8″
COMBO WHEEL
1/8″
PIPELINE NOTCHING WHEEL
1/8″
STEEL / METAL
STEEL / METAL
GRINDING WHEEL 1/4″
CONES & PLUGS
CUP WHEELS
Sheet metal, tubes, profiles
and small cross-section rods
Tubes, bar stock and Angle large cross-sections Iron, large
cross-sections
Notching
Switching between cutting and grinding
For tough root pass notching & facing applications on
the pipeline
Heavy stock, scale and weld removal, weld
blending, edge beveling and torch-cut softening
I.D. cleaning, hole edge beveling, smoothing weld seams, removing gates & parting lines
Heavy metal removal, grinding, transitioning,
rough beveling & removing crack & flaws
CUTTING, GRINDING & COMBO WHEELS, FLARING CUPS, CONES, PLUGS Our high quality line up helps you easily select the best solution for your toughest metal fabrication jobs.
TYPE SIZE
BONDED FIELD SELECTION GUIDE
1″
2″
3″
4″
CONES & PLUGS
Cutting
Type 1 (Flat)
4.5″
5″
6″
7″
FLARING CUPS
CUTTING WHEELS
GRINDING & COMBO WHEELS
Type 27 (Depressed Center)
Grinding
Flat profile allows for deep cuts
Type 28 (Depressed Center)
Designed for increased aggression at lower working angles and increased access
Added clearance when working at a constrained angle
Type 27 (Depressed Center)
Flat profile with depressed center allows for a wide range of grinding angles
(0-45)
Type 11 Cup
Type 16 Cone Type 17 Cone
Type 18 Plug Type 18R Plug
Mandrel required for 1/4″ & 3/8″ arbors on 2″, 3″ & 4″ products
GRAIN
9″
12″
14″
16″
20″
CHOP SAW WHEELS
HIGH SPEED SAW WHEELS
STATIONARY SAW WHEELS
Ceramic Alumina (CG)
· Self-sharpening crystals with predetermined fracture points
· High cut rate at moderate pressure
Zirconia
· Self-sharpening crystals
Alumina (ZA) · Holds up under extreme pressure
· Sharper, faster cut
Aluminum Oxide (AO)
· Single crystal · Durable for short-term grinding
Silicon Carbide (C)
C AO
· Extremely hard grain · Very sharp and fast cutting · Friable, not as tough
as other grains
ZA ZA+ CG
–
DURABILITY
–
SELF SHARPENING
+ = Ceramic Infused
16 24 30 36 46 60
COARSE
FINE
GRADE GRIT
MOUNTING
3/8″ Arbor 1/4″ Arbor
5/8″ Arbor
7/8″ Arbor
Adapting nuts required for 5/8″ & 7/8″ arbors
5/8″ – 11 Nut
· Quick spin-on, spin-off change over
· Metal nut eliminates cross-threading or sticking to spindle due to heat
build-up
5/8″ – 11 Nut 3/8″ – 24 Nut
800-835-9999 / weilerabrasives.com
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