Quick Fill 5-X Honey Bottle Filling Machine User Manual
- June 16, 2024
- Quick Fill
Table of Contents
Quick Fill 5-X Honey Bottle Filling Machine
Product Information: Honey Filling Machine
Specifications
- Model: 5-X
- Design: New medical standard design
- Materials: Food and medical standard materials
- Liquid Transmission System: Pure mechanical precision processing
- Control Panel: Weight shortcut keys, Tare, Setting, Trigger, Cleaning, Automatic mode, Manual mode, Stainless steel key
Product Usage Instructions
Cautions:
Before using the Honey Filling Machine, please keep the following cautions
in mind:
- Do not install machines where heat is generated, such as electrical water heaters, to avoid electric shock or fire hazards.
- In case of malfunction, do not attempt to disassemble the machine yourself as it may prevent proper repair.
- During lightning, unplug the power cord and disconnect it from the socket to prevent any electrical damage.
- Avoid putting your hands into the machine while it is running to prevent serious injury.
- Do not touch the power plug with wet hands to avoid electric shock. Ensure that the power plug is dry and free from water or dust before operating the machine.
Features of the filling machine:
The Honey Filling Machine offers the following features:
- Adopts a new medical standard design with materials that meet food and medical standards.
- The liquid transmission system is built with pure mechanical precision processing, ensuring durability and using real materials.
- Japanese DC motors, with low noise and high efficiency.
- The surface of shell is spraying paint treatment, the same as automobile manufacturing industry.
- Self-developed microcomputer control system can realize real-time upgrading for customers.
- Suitable for filling all kinds of non-crystalline liquid honey below 43 Baume degrees and the ambient temperature is higher than 15℃.
- Large filling weight range: suitable for various honey bottles (plastic, glass) from 100 to 5000 grams.
- Suitable for various power sources: such as household electricity 110V-220V(AC), battery 12V(DC).
- The filling weight can be set at will: 100~5000 grams.
- The machine comes with a permanent and daily counting function, you can check the filling times and total number of the equipment at any time.
- Chinese and English display panels can be switched .
- The equipment is portable (9KG) with 12V battery (self-provided), which can realize field operations. Example: 12V 20A battery can be used for 2 to 3 hours in summer and 1 hour in winter.
- High filling efficiency: 360 bottles/hour for 500g bottles, 240 bottles/hour for 1000g bottles, the best accuracy is 1‰.
Control Panel Buttons Introduction
The control panel of the Honey Filling Machine includes the following
buttons:
-
Weight shortcut keys: M1 (500g) M2 (1000g) M3 (2500g) M4 (5000g)。
-
Tare: Press “Tare” and the “real-time” weight reading of the filling machine will be zero.
-
Setting: After pressing the “setting” key, the number in the “filling” column of the display screen flashes. After inputting the number to be set, the cursor stops flashing, after pressing the “setting key”, then the filling weight is set. The number on the filling bar is displayed as the set weight.
Note: Due to the different viscosity of honey, the system will not be able to accurately fill the set weight. It is recommended to do the “calibration” after filling several bottles. Firstly setting the weight less than than filling weight you required. For example: you require to fill 1000 grams, you can set 950 grams firstly, start filling. After the filling is completed, get another electronic scale to weigh the error, and then press the “set” “Button to compensate the error value, which will make the weight of each next bottle more accurate. “Manual mode” and “Automatic mode” are the same as above! -
Trigger: After pressing the “trigger” key, the number in the “trigger” column of the display screen will flash, enter the number 5~15 grams less than the empty bottle weight into the flashing cursor column, and the cursor will stop flashing when you press “trigger” At this time, the trigger value setting is completed.
Note: Due to the different sizes of honey bottles, if the trigger value is not set properly, the device will not start working! Setting range: for example: The empty bottle weight is 20 grams, the trigger value is set to 15 grams; the empty bottle weight is 50 grams, the trigger value is set to 40 grams;and the empty bottle weight is 240 grams. The trigger value is set to 225 grams. Do not set the trigger value to be too small or too large for the bottle weight, and the trigger value cannot be larger than the weight of the filled liquid. -
Cleaning: Press the “Cleaning” button, the direction is reversed and the honey in the pipeline is pumped back into the honey barrier.
Note: After the anti-pumping of the honey is finished, please let the remaining honey in the tube flow clean in order to avoid waste. Then add a certain amount of clean water to the container (barrier, basin), put the liquid inlet into the container, and put the inlet into the container after removed from pump. After switching the “manual mode”, press the start button to clean. -
Automatic mode: Press the Tai Chi pattern to switch to “automatic mode”.
Steps: After the machine has set the filling weight, just put the bottle on the tray, and the machine will sound a “drop” alarm. The system will take the bottle automatically, the display will reset the weight at the same time. The machine will automatically start filling to the set weight value after“drip”alarm. The“real-time”weight is the net weight after the filling is completed. After the bottle is taken from the tray, the machine will sound a “drop” alarm, and the real-time “weight” of the display will be cleared. Then put in the next empty bottle. Repeat the above operation.
Note: After taking down the filled bottle, the machine will sound a “drop” alarm and
then put on an empty bottle, otherwise the machine will not start. -
Manual mode: Press the Tai Chi pattern to switch to “manual mode”.
Note: “Manual mode” is mainly used when there is a certain amount of honey left in the
bottle with unknown weight. For example: a bottle with 1000 grams volume and bottle weight 26 grams. There is half bottle of honey of with unknown weight. At this time, click the “Set” button to set the weight to 1026 grams. Put this bottle on the tray and press start, then the machine will fill the bottle until to 1000 grams honey -
Stainless steel key : both “start ” and “emergency stop” Note: In “manual mode”, it is the start key. When the machine is abnormal, it can be the emergency stop key.
Commission Instructions:
Follow these instructions for commissioning the Honey Filling Machine:
- Place the hose inlet in the honey to be filled and connect it to the power.
- Use a syringe to inject 2-3 tubes (about 150ml) of honey into the discharge hose, ensuring it flows into the pump body.
- Adjust the speed control knob to the minimum value and press the start switch. You will observe the internal gear of the pump body rotating.
- The hose inlet is placed in the honey to be filled and connected to the power;
- Use a syringe to inject 2-3 tubes into the discharge hose(about 150ml) honey, raise the hose to make it flow into the pump body;
- Adjust the speed control knob to the minimum value, press the start switch, At this time, it can be observed that the internal gear of the pump body is rotating;
Precautions
- A certain amount of honey must be injected before starting, otherwise it will cause the wear of the internal gear of the pump body and the honey cannot be extracted;
- The “da-da” sound when the pump is running is a normal phenomenon;
Please note the following precautions:
- Before starting, it is essential to inject a certain amount of honey. Failure to do so may cause wear to the internal gear of the pump body and prevent proper extraction of honey.
- The “da-da” sound during pump operation is a normal phenomenon.
Warning
- Please do not pull the transparent acrylic tray when opening the package and taking the machine. The tray is connected to the weight sensor to avoid weight failure.
- When choosing household power 110V-220V, it must work under stable voltage. When choosing 12V power, first check the battery voltage 12v (current 20A or more than 20A).
- Before preparing for filling , please check that the four corners of the machine must be on the same working surface (lay flat and stable) then the machine can work normally. 5.4. If there is liquid dripping on the transparent acrylic “tray” during the working process that need to be dealt with, please shutdown the power or in manual mode and then handle that.
- During filling, prevent the suction pipe of the liquid inlet from sucking into the wall of the barrel or sundries to cause damage to the machine.
- The equipment has been precisely adjusted and installed before leaving the factory. Do not remove any screws or parts if there is a problem.
- When returning to the factory for maintenance, use the factory-specific packaging box for packaging, and place it in the correct position of the machine.
FAQ & Solutions
FAQ
Q: What should I do if the machine malfunctions?
A: If the machine malfunctions, do not attempt to disassemble it yourself.
Contact our customer support for assistance in repairing the machine.
Q: Can I use the Honey Filling Machine with a 12V power supply?
A: Yes, you can use a 12V power supply. However, before doing so, ensure
that the battery voltage is 12V (current 20A or more than 20A).
Q: How should I prepare the machine for filling?
A: Before preparing for filling, ensure that all four corners of the
machine are on the same working surface, laying flat and stable. This will
allow the machine to work properly.
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