ALLEGRO microsystems APEK85110 Half Bridge Driver Switch Board User Manual

June 4, 2024
ALLEGRO microsystems

microsystems APEK85110 Half Bridge Driver Switch Board
User Manual 

Description

The Allegro APEK85110 Half-Bridge Driver Switch Board is a demo board containing two AHV85110 GaN FET drivers and two GaN FETs in a half-bridge configuration.

ALLEGRO microsystems APEK85110 Half Bridge Driver Switch Board -
Fig

The APEK85110 can be used to perform double pulse tests (see Double Pulse Test section) or to interface the half-bridge to an existing LC power section, as shown below.
The isolated AHV85110 driver does not require secondary-side power or bootstrap components. Gate drive power is supplied to the secondary side from the primary-side supply voltage, VDRV. The amplitude of the gate drive can be varied by varying VDRV between 7 and 15 V.
The Allegro Half-Bridge Driver Switch Board is available in two versions: APEK85110 Top-Cooled: Uses GaN Systems GS66516T devices mounted on the bottom side of the  PCB where a heat sink if used, can be mounted directly onto the transistors.
APEK85110 Bottom-Cooled: Uses GaN Systems GS66508B devices mounted on the top side of the PCB where a heat sink if used, can be mounted on the bottom side of the PCB, and heat is transferred through the PCB.

Quick Start Guide

ALLEGRO microsystems APEK85110 Half Bridge Driver Switch Board - Fig
1

  1.  Apply VDRV = 7.5 V
  2. Apply input gate signals, with adequate dead time, to the IN_L and IN_H inputs.
  3. Convenient test points are located on the test board as shown above. A suitable differential oscilloscope should be used to monitor the high-side gate signal from VGH to VSW.

Gate Pull-Up and Pull-Down Resistors
The AHV85110 gate driver has independent outputs for the gate pull-up and gate pull-down allowing control of the on and off rise and fall times. The default values for these resistors are: 

  • OUTPUT: R1 and R5 = 10 Ω
  • OUTPD: R3 and R7 = 1 Ω

These values can be modified to suit the application.
PCB Layout
APEK85110 Top-Cooled

ALLEGRO microsystems APEK85110 Half Bridge Driver Switch Board - Fig
2

APEK85110 Bottom-Cooled

ALLEGRO microsystems APEK85110 Half Bridge Driver Switch Board - Fig
3

Figure 8: APEK85110 Layer 2 Copper(L) and Bottom-Side Copper (R)
APEK85110 SCHEMATIC

ALLEGRO microsystems APEK85110 Half Bridge Driver Switch Board - Fig
4

APEK85110 Half Bridge Driver Switch Board Bill Of Materials
Table 1: Bill of Materials

Item Ref Name Description Value Comment
1 C1, C2, C3, C4 CAP 100 nF 630 V X7R C1210 100 nF
2 C5, C14 22 nF, 16 V, CAP, CER, X7R, S0402 22 nF
3 C6, C13 CAP, CER,1 µF, 25 V, X5R, S0402 1 µF
4 CONN2 CONN, HDR, 4WAY, 2P54 4WAY, 2P54, VER
5 HSINK1 HSINK, 33 × 33 × 33mm, Fin, 2.1°C/W THINK FIN Suggested heat sink

for bottom-cooled
6| IC1, IC2| AHV85110 7.66 × 10 MODULE, V03| AHV85110|
7| Q1, Q2| NGAN GS66516T 650 V 60 A| GS66516T| GS66516T used on HEY- HBDS-G-12A-A
8| R1, R5| RES, SMD, 10R, 0.063W, 1%, S0402| 10 Ω|
9| R10, R12| RES, SMD, 0R0, 0.063W, 1%, S0402| 0 Ω|
10| R2, R6| RES, SMD, 100K, 0.063W, 1%, S0402| 100 kΩ|
11| R3, R7| RES, SMD, 1R0, 0.063W, 1%, S0402| 1 Ω|
12| R4, R8| RES, SMD, 1K6, 0.063W, 1%, S0402| 1.6 kΩ|
13| R9, R11| RES, SMD, NA, 1%, S0402| n/a|

Double Pulse Test
Theory
The double pulse test is used to evaluate the switching characteristics of a power switch under hard switching but in a safe manner for a low-side switch, the setup is as shown below:

ALLEGRO microsystems APEK85110 Half Bridge Driver Switch Board - Fig
5

The low-side switch is driven with two pulses as shown below. The high-side switch can be held off or driven with the inverse of the low-side gate switch (with adequate dead time).

ALLEGRO microsystems APEK85110 Half Bridge Driver Switch Board - Fig
6

An inductor is placed in parallel with the high-side switch. The goal of this inductor is to establish the test level current in the low-side switch at the end of the first pulse. The falling edge of pulse 1 is used to examine the hard turn-off characteristics of the switch. The rising edge of pulse 3 is used to examine the hard turn-on characteristics of the switch. By only applying these two pulses, the switches are only on for a very short time and will not overheat.

Test Results

Components:

Drivers: Allegro AHV85110
Inductor: Wurth 74437529203471 (470 µH 5.5
RPU: 10 Ω
RPD: 0 Ω
CSEC: 22 nF X7R
Mode: 2

Test Setup

DC Bus Voltage: 100 V
Load Current: 3.6 A
tON_1: 16 μs
tOFF_1: 1 μs
tON_2: 1 μs

Double Pulse Overview: 100 V, 3.8 A

ALLEGRO microsystems APEK85110 Half Bridge Driver Switch Board - Fig
8 Hard Switch Off: 100 V, 3.8 A

ALLEGRO microsystems APEK85110 Half Bridge Driver Switch Board - Fig
7

CH2(Grn): Switch node
CH3(BIK): Inductor current (1A/V)
CH4(Blu): Low side Vgs

Allegro MicroSystems
955 Perimeter Road
Manchester, NH 03103-3353 U.S.A.
www.allegromicro.com

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