Convitex 22KW Electric Vehicle Charging Station User Guide

Convitex 22KW Electric Vehicle Charging Station

Intention For Use

Thank you for purchasing this electric vehicle (EV) charging station form. This station is intended for household charging . This station has a LCD screen which provides the charging status and information via the LED indicators as well as several electrical protection features.
This product is suitable for use with battery electric vehicles (BEV) and plug-in hybrid electric vehicles (PHEV) that have a Type 2 socket.

IMPORTANT: Don’t follow the safety instructions can result in danger and injury , as well as damage to the equipment. The electrical system for the connection of the EV charger must be inspected by professional , Meet the current .

Requirements of the station

Before using this product , we recommend that you familiarize yourself with all the information in this document.
Please keep this document for future reference.

Product Elements

• EV charging station
• Element for installation

Product Overview

Household Charging Station Specifications

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• Charge Power : 7kW/11kW/22kW ;
• 5M length T1 or T2 charging cable;

Health & Safety Guidelines

Danger: Electrical & Fire Hazard
The electric vehicle charging station needs to be properly connected to the vehicle charging inlet. Incorrect connection can lead to electric shock or fire during charge.
Only use mains power supply or grid sockets when charging your electric vehicle. The Socket Must comply with regional/national laws and standards You must comply with the safety instructions written in your vehicle manual and in this document.

Danger: Electrical shock, short-circuit, fire or explosion

Luct is damaged/faulty or the socket is damaged/faulty, do not use the comply can lead to either a short-circuit, electrocution, explosion, fire or burns.

• Never use the charging cable if it is damaged. Always check both ends of the cable as well as the control box before using the product.
• Always ensure the cable is properly connected to the socket. This includes the connectional the vehicle inlet and the power socket.
• Operating the cable using a damaged socket can result in a serious injury or fire.
• Never attempt to open the cable’s casing on either end of the cable. Please seek a qualified professional for any servicing or repairs.
• Always use the correct voltage when using the cable.
• Never use an extension cable for this cable.
• Never use a multiple plug socket adapter.
• Never attempt to modify or repair the electrical component of this product.
• Never touch any of the electric components of the vehicle charging inlet or the electrical vehicle cable.
• Keep sockets, plug connection and the electric cable away from the moisture, water snow, ice and other liquid. Do not immerse any of the components of the cable in water. Even Though The cable does come with a IP65 rating, the health & safety measures outlined in this point are imperative.
• In the event of a thunderstorm, never attempt to charge your vehicle.
• Never insert any object into either the vehicle charging inlet or into the plugs of the cable.
• Only use a dry cloth when cleaning.
• Only clean the cable if it is fully disconnected from both the vehicle and grid socket.
• This charger should not be operated by a person(s) who is not familiar with the product’s use or those who have not read this document.
• This product is not a toy and should be kept away from children. If the cable is in use and children are near it , they must be supervised at all times.

General Safety

• Do not slide the cable over any sharp edges
• Never kink the charging cable
• Do not drive over the plug or cable
• Always handle the cable with care . Never exert any unnecessary force or strain on the cable• Do not coil the cables
• Do not use the cable outside of the operating temperature range from -30oC to 50oC

Architectural Drawing

About the station system

The station has the following protective features

• Leakage protection
• Over-voltage/under-voltage protection
• Overheat protection
• Overload protection
• Over-temperature protection
• Short circuit protection

If any of these protective features are enabled, the control box would stop the charging process. Once the charge has stopped, the control box will perform a self-check to ensure the right operating conditions are met so that it can restarting

Preliminary Measures Prior To Charging

Before using this station to charge your vehicle, please follow the steps below to ensure safe use of the product.
Ensure the charging cable and power of the station are free from damage, rust and any other abnormality. If it has damage, rust or any other abnormality, please do not use it.

• Check to see if the cable has any moisture. If so, please wipe dry with a clean & dry cloth and allow it to fully dry.
• Make sure you have the correct cable for your vehicle.
• Never use the station in an environment where there is flammable substances.

Operation Instruction

To use the electric vehicle charging station, please follow the instructions below:

1. Before using the station, please refer to your vehicle manual and familiarize yourself with instructions on how to charge your vehicle.
2. Completely unravel the charging station, taking care the cable is fully grounded to prevent tripping over the cable.
3. Plug the cable into your mains power supply.
4. Once the self-check has been completed, you will only see the Power LED come on to inform you that it is idle and ready for charge.
5. Insert the other end of the cable into the inlet socket of your vehicle. Once connected, make it start charging with RFID cards.
6. Once charge is complete, the station will show both the Blue LED as fully lit.
7. To stop the charge, scan the RFID card, and then disconnect the plug from the vehicle inlet.

RFID Charging Mode

RFID card is the key and authorization for the charging, the customers can start and stop the charging by RFID cards, the following are the step of RFID charging.

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Start Charging: Swipe RFID card| Stop charging: Swipe RFID card

Charging Time

The table below shows the average charge times for our current electric vehicle charging cable range . Please note, the charge times are based on a 24kWh battery being charged to 80%.

Item| Charging Inlet| Ampage| Phase| kW| Suitable for| Charge time
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EV-P1| Type2| 32A| Single Phase| 7.4kW| Household| 2hr35mins
EV-P2| Type2| 16A| Three Phase| 11kW| Household| 1hr50mins
EV-P3| Type2| 32A| Three Phase| 22kW| Household| 55mins

Installation

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Step1:
According to the hole size of the mounting plate, use a power drill to open the hole , then insert expansion screws into the holes and fasten the mounting plate with screws;| Step2:
Open the power cable installation plate behind the rearpile, and introduce the power cable from the lower cable inlet to the installation; (Please keep the power off)
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Step3:
Place the charging Wallbox into the right place;| Step4:
Mounting base of charge gun(Optional)
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Step5:
Turn on the power and ensure the lights on；| Step6:
Plug the gun to start the charging ;

Charging status description of LED

Serial| charging| Green| Blue| Red| Definition description
---|---|---|---|---|---
1| Ready| On| Off| Off| Power-on self-test or reset
2| Connect| Flash| Off| Off| The voltage of detection point 1 is 9±0.8V
3| Charging| Off| breath| Off| Detection point 1 voltage is 6±0.8V, the relay is closed
4| Finish| Off| On| Off|
5| Err:CP| Off| Off| Flash 1 time| The voltage of detection point 1 is 9.8V<U<11.2V; 6.8V<U<8.2V; 12.8V<U
orU<5.2V; the relay is off
6| Under Voltage| Off| Off| Flash2 times| Single Phase: Voltage < 85V
Three Phase: Voltage <147V
7| Over Voltage| Off| Off| Flash 3 times| Single Phase: Voltage > 264V
Three Phase: Voltage>457V
8| Elec Leakage| Off| Off| Flash 4 times| The relay is disconnected, and it needs to be re-powered after the fault is removed before the relay is allowed to close
9| Over Current| Off| Off| Flash 5 times| When the line current is Ie+2<I≦Ie+4,5S, the relay is disconnected, and it will automatically restart after 10S. Repeat three times for permanent disconnection. When I> Ie+4,therelay is disconnected, and the charging ends
10| **** Over Temp| Off| Off| Flash 6 times| Temperature A>85 degrees, disconnect the relay, wait for the temperature <65 degrees, then turn on charging
11| Err:Reset| Off| Off| Flash 7 times| When the emergency stop button is pressed, the relay is disconnected. After the fault is removed, the relay is allowed to close(OR do not detected ID card)

Maintenance Care

Danger: Electrical & Fire Hazard

• Only clean the product with a dry cloth. Do not use any cleaning agents or flammable solvents, such as alcohol or benzene.

Disposal

• The disposal of decommissioned devices must be in accordance with the applicable country-specific and regional laws and guidelines. Equipment and batteries must never be disposed of with domestic waste.
• Decommissioned equipment must be placed in a collection facility for electronic waste or disposed of via your dealer
• Dispose of the packing material in the respective collection bins for cardboard, paper and plastics.

Technical Support

European Directives

2014/35/EU
2014/30/EU
2011/65/EU + (EU)2015/863

IEC 62196- 1 Plugs, socket-outlets, vehicle connectors and vehicle inlets – Conductive charging of electric vehicles

IEC 62196-2 Plugs, socket-outlets, vehicle connectors and vehicle inlets – Conductive charging of electric vehicles
EN/IEC 61851- 1:2017, EN/IEC 61851-22: 2001, EN/IEC 61851-21-2:2018 Low Voltage Directive2014/35/EU, Electromagnetic Compatibility 2014/30/EU

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