ARBORTECH PWC.FG.900.00 Power Carving Unit MKII Instruction Manual
- June 14, 2024
- ARBORTECH
Table of Contents
- MULTI PURPOSE TOOL
- POWER CARVING UNIT ANGLE GRINDER
- INSTRUCTION MANUAL
- Components and features
- GENERAL POWER TOOL SAFETY WARNINGS
- ANGLE GRINDER SAFETY WARNINGS
- ADDITIONAL SAFETY WARNINGS
- PRODUCT DESCRIPTION AND SPECIFICATIONS
- UK-DECLARATION OF CONFORMITY
- INTENDED USE
- ASSEMBLY
- OPERATION
- MAINTENANCE
- OPTIONAL ACCESSORIES
MULTI PURPOSE TOOL
POWER CARVING UNIT ANGLE GRINDER
INSTRUCTION MANUAL
PWC.FG.900.00
PWC.FG.900.40
Double Insulation used throughout, no provision for earthing.
1 YEAR WARRANTY
www.arbortechtools.com/support
Fig. A
Fig. B
Fig. C
Fig. D
Fig. E
Components and features
- Angle Grinder Body
- Auxiliary Handle
- On/Off Switch
- Speed Setting Dial
- Metal Guard
- Spindle Lock Button
- Backing Flange
- Locking Nut
- Spindle
- Grinder Collar
- Grinding Disc
- Guard Clamping Screw
- Pin Spanner
- Front Vents
- Rear Vents
- Sanding Pad
- Chip Catcher
- Side Screw
GENERAL POWER TOOL SAFETY WARNINGS
WARNING: Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery operated (cordless) power tool.
1) WORK AREA SAFETY
a. Keep work area well ventilated, clean and well lit. Cluttered or dark
areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the
presence or flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2) ELECTRICAL SAFETY
a. Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce the risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase the risk of electric
shock.
e. When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
f. If operating a power tool in a damp location is unavoidable, use a
residual current device (RCD) protected supply. Use of an RCD reduces the
risk of electric shock.
3) PERSONAL SAFETY
a. Stay alert, watch what you are doing and use common sense when operating
a power tool. Do not use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
b. Use personal protective equipment. Always wear eye protection.
Protective equipment such as a dusk mask, non-skid safety shoes, hard hat or
hearing protection used for appropriate conditions will reduce personal
injuries.
c. Prevent unintentional starting. Ensure the switch is in the off position
before connecting the tool to a power source and/or battery pack, picking up
or carrying the tool. Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. A
wrench or key left attached to a rotating part of the power tool may result in
personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair
and clothing away from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and
collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust related hazards.
h. Do not let familiarity gained from frequent use of tools allow you to
become complacent and ignore tool safety principles. A careless action can
cause severe injuries within a fraction of a second.
4) POWER TOOL USE AND CARE
a. Do not force the power tool. Use the correct tool for your application.
The correct power tool will do the job better and safer at the rate for which
it was designed.
b. Do not use the tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and must be
repaired.
c. Disconnect the plug from the power source and/or remove the battery pack,
if detachable, from the power tool before making any adjustments, changing
accessories or storing power tools. Such preventative safety measures reduce
the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow
persons unfamiliar with the power tool or these instructions to operate the
power tool. Power tools are dangerous in the hands of untrained users.
e. Maintain power tools and accessories. Check for misalignment or binding
of moving parts, breakage of parts and any other condition that may affect the
power tool’s operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools
with sharp edges are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with
these instructions, taking into account the working conditions and the work to
be performed. Use of the power tool for operations different from those
intended could result in a hazardous situation.
h. Keep handles and grasping surfaces dry, clean and free from oil and
grease. Slippery handles and grasping surfaces do not allow for safe
handling and control of the tool in unexpected situations.
5) SERVICE
a. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
ANGLE GRINDER SAFETY WARNINGS
6) SAFETY WARNINGS COMMON FOR GRINDING AND SANDING OPERATIONS
a. This power tool is intended to function as a grinder or sander. Read all
safety warnings, instructions, illustrations and specifications provided with
this power tool. Failure to follow all instructions listed below may result
in electric shock, fire and/or serious injury.
b. Operations such as wire brushing, polishing or cut-off operations are not
recommended to be performed with this power tool. Operations for which the
power tool was not designed may create a hazard and cause injury.
c. Do not use accessories which are not specifically designed and
recommended by the tool manufacturer. Just because the accessory can be
attached to your power tool, it does not assure safe operation.
d. The rated speed of the accessory must be at least equal to the maximum
speed marked on the power tool. Accessories running faster than their rated
speed can break and fly apart.
e. The outside diameter and thickness of your accessory must be within the
capacity rating of your power tool. Incorrectly sized accessories cannot be
adequately guarded or controlled.
f. Threaded mounting of accessories must match the grinder spindle thread.
For accessories mounted by flanges, the arbour hole of the accessory must fit
the locating diameter of the flange. Accessories that do not match the
mounting hardware of the power tool will run out of balance, vibrate
excessively and may cause loss of control.
g. Do not use a damaged accessory. Before each use inspect the accessory
such as abrasive wheels for chips and cracks, backing pad for cracks, tear or
excess wear. If power tool or accessory is dropped, inspect for damage or
install and undamaged accessory. After inspecting and installing an accessory,
position yourself and bystanders away from the plane of the rotating accessory
and run the power tool at maximum no-load speed for one minute. Damaged
accessories will normally break apart during this test time.
h. Wear personal protective equipment. Depending on application, use face
shield, safety goggles or safety glasses. As appropriate, wear dust mask,
hearing protectors, gloves and workshop apron capable of stopping small
abrasive or workpiece fragments. The Eye protection must be capable of
stopping flying debris generated by various operations. The dust mask or
respirator must be capable of filtrating particles generated by your
operation. Prolonged exposure to high intensity noise may cause hearing loss.
i. Keep bystanders a safe distance away from work area. Anyone entering the
work area must wear personal protective equipment. Fragments of workpiece or
a broken accessory may fly away and cause injury beyond immediate area of
operation.
j. Hold the power tool by insulated gripping surfaces only, when performing
an operation where the cutting accessory may contact hidden wiring or its own
cord. Cutting accessory contacting a “live” wire may make exposed metal
parts of the power tool “live” and could give the operator an electric shock.
k. Position the cord clear of the spinning accessory. If you lose control,
the cord may be cut or snagged and your hand or arm may be pulled into the
spinning accessory.
l. Never lay the power tool down until the accessory has come to a complete
stop. The spinning accessory may grab the surface and pull the power tool
out of your control.
m. Do not run the power tool while carrying it at your side. Accidental
contact with the spinning accessory could snag your clothing, pulling the
accessory into your body.
n. Regularly clean the power tool’s air vents. The motor’s fan will draw
the dust inside the housing and excessive accumulation of powdered metal may
cause electrical hazards.
o. Do not operate the power tool near flammable materials. Sparks could
ignite these materials.
p. Do not use accessories that require liquid coolants. Using water or
other liquid coolants may result in electrocution or shock.
7) KICKBACK AND RELATED WARNINGS
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
a. Maintain a firm grip on the power tool and position your body and arm to
allow you to resist kickback forces. Always use the auxiliary handle, if
provided, for maximum control over kickback or torque reaction during start
up. The operator can control torque reactions or kickback forces, if proper
precautions are taken.
b. Never place your hand near the rotating accessory. Accessory may
kickback over your hand.
c. Do not position your body in the area where power tool will move if
kickback occurs. Kickback will propel the tool in the direction opposite to
the wheel’s movement at the point of snagging.
d. Use special care when working corners and sharp edges etc. Avoid bouncing
and snagging the accessory. Corners, sharp edges or bouncing have a tendency
to snag the rotating accessory and cause loss of control or kickback.
e. Do not attach a saw chain woodcarving blade or toothed saw blade. Such
blades create frequent kickback and loss of control.
f. Do not attach reinforced abrasive cut-off wheel. Such tools can break
and cause injuries.
8) SAFETY WARNINGS SPECIFIC FOR GRINDING OPERATIONS
a. Use only wheel types that are recommended for your power tool and the
specific guard designed for the selected wheel. Wheels for which the power
tool was not designed cannot be adequately guarded and are unsafe.
b. The grinding surface of centre depressed wheels must be mounted below the
plane of the guard lip. An improperly mounted wheel that projects through
the plane of the guard lip cannot be adequately protected.
c. The guard must be securely attached to the power tool and positioned for
maximum safety, so the least amount of wheel is exposed towards the
operator. The guard helps to protect the operator from broken wheel
fragments, accidental contact with the wheel and sparks that could ignite
clothing.
d. Wheels must be used only for recommended applications. For example: do
not grind with the side of cut-off wheel. Abrasive cut-off wheels are
intended for peripheral grinding, side forces applied to the se wheels may
cause them to shatter.
e. Always use undamaged wheel flanges that are of correct size and shape for
your selected wheel. Proper wheel flanges support the wheel thus reducing
the possibility of wheel breakage. Flanges for cut-off wheels may be different
from grinding wheel flanges.
f. Do not use worn down wheels from larger power tools. Wheel intended for
larger power tool is not suitable for the higher speed of a smaller tool and
may burst.
9) SAFETY WARNINGS SPECIFIC FOR SANDING OPERATIONS
a. Do not use excessively oversized sanding disc paper. Follow
manufacturer’s recommendations, when selecting sanding paper. Larger sanding
paper extending beyond the sanding pad presents a laceration hazard and may
cause snagging, tearing of the disc or kickback.
b. Adjust the speed as recommended for sanding applications. High speed
sanding presents laceration and burning hazard.
ADDITIONAL SAFETY WARNINGS
Wear hearing protection; Wear eye protection; Wear dust mask; Wear protective gloves.
a. Use suitable detectors to determine if utility lines are hidden in the
work area or call the local utility company for assistance. Contact with
electric lines can lead to fire and electric shock. Damaging a gas line can
lead to explosion. Penetrating a water line causes property damage or may
cause an electric shock.
b. Release the ON/OFF switch and set it to the off position when the power
supply is interrupted e.g. in case of a power failure or when the mains plug
is pulled.
c. Do not touch grinding and cutting discs before they have cooled down.
The discs can become very hot while working.
d. Secure the workpiece. A workpiece clamped with clamping devices or in a
vice is held more secure than by hand.
PRODUCT DESCRIPTION AND SPECIFICATIONS
Read instruction manual before using the tool
Read all safety warnings and all instructions, Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury.
UK-DECLARATION OF CONFORMITY
Arbortech declares that the product described in this manual under “Technical
Specifications” is manufactured in compliance with EN 60745 standardised
documents and following UK regulations:
-Supply of Machinery (Safety) Regulations 2008
-Electromagnetic Compatibility Regulations 2016
-The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012
Technical file at: Arbortech Ltd, 67 Westchester Road, Malaga, WA 6090,
Australia
Sven Blicks
General Manager
INTENDED USE
The machine is designed for grinding and sanding applications. The machine is designed and constructed for use with attachments supplied by the manufacturer. The machine can only be used for dry applications without use of water.
| UK| AUS|
---|---|---|---
Voltage| 230| 230-240| V
Frequency| 50| 50| Hz
Power| 1000| 1000| W
Protection Class| II| II| II
Rated Speed| 2000 – 12 000| 2000 – 12 000| rpm
Tool Max. Diameter| 115| 115| mm
Mounting Bore Size| 22.2| 22.2| mm
Mounting Thread Size| M14| M14| –
Weight| 2.35| 2.35| kg
Vibration Emission Uncertainty k | ah =9.58
k=1.5| ah =9.58
k=1.5| m/s2
Sound Pressure Level Uncertainty k | LPA= 90
kPA= 3| LPA= 90
kPA= 3| dB(A)
Sound Power Level Uncertainty k| LWA= 101
KWA= 3| LWA= 101
KWA= 3| dB(A)
WARNING: The declared vibration emission level represents the main applications of the tool. However, if the tool is used for different applications, with different accessories or insertion tools or is poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period.
An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration.
ASSEMBLY
WARNING: To reduce the risk of serious personal injury, turn the tool off and disconnect from the power source before making any adjustments or removing/installing tools or accessories.
AUXILIARY HANDLE
Screw the handle (2) into one of the side holes on the head of the grinder as shown in Fig. B. Ensure the handle is secure before use.
METAL GUARD
When using a grinding wheel, first install the metal guard (5) over the collar (10) and rotate the guard on the tool so that the closed side of the guard always points toward the operator as shown in Fig. C. Tighten the screw (12) so the guard cannot move out of position.
FLANGES AND WHEELS
Mount the backing flange (7) onto the spindle (9) with the slot orientated so that it interlocks with the spindle. Fit the disc, ensuring it seats correctly onto the flange, then screw on the lock nut (8). Press the spindle lock (6) and tighten the lock nut using the pin spanner (13). For installation and operation of other Arbortech accessories please refer to their dedicated instructions.
CHIP CATCHER AND SANDING PAD
When using a Sanding pad, first install the Chip catcher (17) over the collar (10), then tighten up the auxiliary handle (2) and side screw (18). Tighten up the sanding pad (16) over the spindle without the backing flange.
OPERATION
WARNING: Always read the safety instructions and applicable regulations. To reduce the risk of injury, turn the tool off and disconnect from power source before making any adjustments or removing/installing accessories
a. The electric motor has been designed for the voltage stated on the
label. Always check the power supply corresponds to the voltage marked on
the motor.
b. Always wear correct safety clothing, including ear, eye and lung
protection.
c. Follow local government safety regulations when working on materials
treated with or containing toxic substances.
d. Do not use this tool in wet conditions or in the presence of flammable
liquids and gases.
e. Check tool before using. The grinding disc must be mounted properly and
be able to move freely. Test run the power tool with no load prior to se. Do
not use damaged, out of centre or vibrating tools.
f. Do no exert pressure or strain the machine so heavily that it comes to a
standstill. After heavily straining the power tool, continue to run it at no
load for a minute to cool down the accessory.
g. Do not touch cutting tools before they have cooled down. The discs can
become very hot while working.
WARNING: Always use two hands to operate this power tool, placing the left
hand on the auxiliary handle and the right on the tool body so you can switch
the motor on and off at any time. Always use protective gloves while operating
this tool.
Always use dust extraction for sanding application.
Ensure an appropriate speed setting is selected for the application from the
table below. Support and secure the workpiece to prevent movement and loss of
control.
Ensure the machine is running before contacting the work piece. Approach the
workpiece with caution to avoid sudden grabbing and gently push against it.
Hold the grinder at an angle of 15°-30° for grinding and 5°-30° for sanding,
as shown in Fig. D. Move the tool in the desired direction, keeping contact
between the workpiece and the disc.
Accessory | Speed Setting | Application |
---|---|---|
Grinding Disc | 5 – 6 | Grinding |
Sanding Pad | 1 – 3 | Sanding wood, metal and other materials. Use lower |
speed with higher grit sand paper
SWITCHING ON AND OFF
To start the power tool, push the On/Off switch (3) forwards. To lock the switch, press it down at the front until it latches. To switch off the tool, release the On/Off switch or, if it is locked, briefly push down the back of the switch and release.
WARNING: The tool includes a restart prevention feature, which prevents uncontrolled restarting after an interruption to the power supply. To resume operation, switch the tool to the off position and start the machine again.
MAINTENANCE
WARNING: Before any adjustment, cleaning or maintenance work on the machine itself, disconnect from the power supply. Inspect the accessories for damage and maintain them as specified in their user manual. If the guard is broken or parts of the guard become lose and can be detached, replace damaged parts. Do not use the tool without the appropriate guard specified for the intended application. For your safety and the reliability of this product, all electrical repair and maintenance of the internal parts, other than maintaining accessories and attachments, should be carried out by Arbortech authorised service centres.
CLEANING THE AIR VENTS AND SWITCH
Regularly check to see if any dust or foreign matter has entered the air vents, positioned on the front and back of the motor (14 and 15), or under the On/Off switch. If so, use a soft brush to remove any accumulated dust to clean the air vents and switch. Clean the accessories from dust to prevent build up and avoid incorrect mounting, setup and adjustments.
OPTIONAL ACCESSORIES
To avoid the risk of injuries or damaging your tool, use only Arbortech recommended accessories and attachments. Consult your dealer for availability of optional accessories.
Arbortech Pty Ltd
67 Westchester Road, Malaga, WA 6090 Australia
Arbortech EUROPE
Tel: +49 2724-288301 Fax: +49 2724-205515
Email
info@arbortechtools.com
Internet
www.arbortechtools.com
PWC.PK.BOOK.900.00 REV 20211110
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>