FLOORPAN WAR Laminate Flooring Instruction Manual

FLOORPAN WAR Laminate Flooring

Product Information

The product is laminate flooring manufactured by Goodfellow Inc. It is important to carefully examine the flooring for color, finish, and quality before installation. If any issues are found, it is recommended to contact the dealer immediately. Installation of the flooring is considered as acceptance by the installer and the owner, even if the installation instructions guide is absent from the box at the time of installation. Goodfellow Inc. cannot be held liable for improper installation or poor judgement by the installer, and assumes no labor or installation charges. The flooring should only be installed in an environment with a temperature range between 35% and 60%. Any damage caused during installation will not be the responsibility of Goodfellow Inc.

Product Usage Instructions

1. Measure the room to calculate the amount of flooring needed. Multiply the length by the width of the room (including any closets) to determine the surface coverage. Add 5-10% to account for trimming. It is recommended to keep a few extra planks for replacement in case of damage. Rooms greater than 25 linear feet will require a T-Molding.
2. Allow the floorplan flooring to acclimate to the installation environment by keeping the boxes flat and level. Do not store boxes on their sides. Note that adhesive should not be used with this product as it is meant to be installed using a floating method only.
3. Before installation, repair any loose plywood boards and/or squeaking by screwing or nailing every 15cm (6 inches) on joists. Ensure that the surface is structurally sound, clean, and dry. The floor must be level to a tolerance of 4.7mm per 3m radius (3/16 per 10-foot radius). The maximum deflection should not exceed 1.1mm (3/64). Smooth out any indents from fasteners and joints using a suitable compound.
4. Decide the direction in which the planks will be installed, preferably parallel to the longest wall.
5. If there are any cracks or holes in the subfloor, fill them with a suitable compound. Ensure that the surface is structurally sound, clean, and dry. The floor must be level to a tolerance of 4.7mm per 3m radius (3/16 per 10-foot radius). The maximum deflection should not exceed 1.1mm (3/64).
6. Leave a 6mm (1/4 inch) space between the walls and other obstructions such as pipes, stairs, and pillars. Trim mouldings can be used to cover these spaces after installation. When measuring to install around pipes, drill holes that are 12mm (1/2 inch) larger than the pipes.
7. Stagger the end joints of the boards at least 18cm (7 inches) apart. Ensure that the beginning and end of rows are greater than 30cm (12 inches) in length. Before starting the installation, check the layout for the planned width of the final row, which should not be less than 5cm (2 inches). Adjust the width of the first row if needed to ensure both the first and last rows are wider than 5cm (2 inches).

THESE INSTRUCTIONS SUPERSEDE THE VERSION PRINTED ON PACKAGING.
PLEASE READ THE ENTIRE INSTALLATION INSTRUCTIONS BEFORE PROCEEDING WITH THE INSTALLATION

OWNER/INSTALLER RESPONSIBILITY

• The installer assumes all responsibility for final inspection of product quality. Inspection of the entire flooring should be done before installation. Carefully examine the flooring for color, finish and quality before installing. If the flooring is not acceptable, contact your dealer immediately.
• If the installer doubts the manufacturing or finishing quality, he or she should not install it. Once the board is installed, it is considered as acceptance by the installer and the owner, even if the installation instructions guide is absent from the box at the time of installation.

Goodfellow cannot be held liable for improper installation of its products or poor judgement by the installer. Goodfellow assumes no labour or installation charges.

JOB SITE INSPECTION & PREPARATION

BEFORE INSTALLATION

• This type of flooring can be installed below, equal or above ground level.
• Floorpan should never be installed in bathrooms. This will void warranty.
• All work involving water or moisture (plumbing, acoustical ceilings, dry wall taping, etc.) should be completed prior to floor installation.
• You must acclimatize the floor 48 hours prior to the installation.
• Room temperature should be greater than 18°C during installation. Flooring must be installed in a temperature-controlled environment, only allowing temperature changes after installation is completed.
• Once the installation is completed, keep the room temperature between 18°C to 28°C and a constant relative humidity between 35% and 60%.
• Ensure that all cartons contain the correct product.
• Product should be always stored in boxes horizontally; never store boxes on their sides. Protect corners of boxes from getting damaged.
• Handle with care. Do not let the boxes stand on ends. Store Goodfellow flooring in a dry place allowing a four-inch air space under and around cartons.
• Always install your flooring in bright daylight to observe any imperfections such as sheen differences.
• Visually inspect all planks for any visible defects or damage prior to and during installation. Do not install any damaged planks. Goodfellow Inc. will not be held responsible for any costs related to installation of unsatisfactory product.
• When installing, open several cartons at a time and use a mixture of planks from different cartons for best results and appearance.

IMPORTANT

• Floorpan is guaranteed for use only as a floor covering.
• Floorpan is intended for indoor use only.

REQUIRED TOOLS FOR PROPER INSTALLATION

• Tape Measure;
• Circular Saw or Flooring Cutter;
• Rubber Mallet;
• Spacers;
• Ruler;
• Pencil;
• tapping block;
• metal bar

CALCULATING AMOUNT OF FLOORING REQUIRED

Measure the room to calculate how much flooring to purchase. To calculate surface coverage, multiply the length by the width of the room (adding the area of any closets). Add 5-10% to total surface area to account for trimming. Goodfellow recommends keeping a few planks of your new flooring for replacement in the event any planks should be damaged. Rooms greater than 25 linear feet will require a T-Molding

ACCLIMATION

• Floorpan flooring is required to acclimate to the environment in which it will be used prior to installation. Keep boxes flat and level;
• DO NOT store boxes on their sides.
  NOTE : Floorpan flooring is meant to be installed using a floating method only. Adhesive is not to be used with this product.

SUBFLOORS

Floorpan floors cannot be installed over any other pre-existing floors. The flooring can be laid on top of a plywood flooring using an underlay. The subfloor must be even, flat, dry and variations should not exceed +/ – 2mm in 2m (0.08 in 6.6″‘). All types of concrete and ceramic subfloors require insulation against dampness. Ensure the surface is structurally sound, clean, and dry. Floor must be level to 4.7mm per 3m radius (3/16″ per 10 foot radius). Maximum deflection should be no more than 1.1mm (3/64″). Substrate must be free of debris, dust, paint, varnish, wax, grease/oils, curing sealers, solvents and other contaminants. Any adhesive residue from priorflooring installations should be removed completely.
Substrate must not hold excessive moisture or alkali. Moisture content of substrate is maximum 2.5% for acceptable installation condition. (CM Method). Please note that planks should never be glued.

WOOD SUBFLOOR

Loose plywood boards and/or squeaking must be repaired prior to installation. To do so, it is recommended to screw or nail every 15cm (6″) on joists. Ensure the surface is structurally sound, clean, and dry. Floor must be level to 4.7mm per 3m radius (3/16″ per 10-foot radius). Maximum deflection should be no more than 1.1mm (3/64″). To ensure this all indents from fasteners and joints should be leveled and smoothed using a suitable compound.

WATER RADIANT-HEATED SUBFLOOR

Floorpan can be installed over a water radiant heat system only. It is recommended to use an in-floor temperature sensor to ensure product is not overheated. Operational temperature should never be greater than 27°C. systems he ret in rata torts sens thated the forcin to loe lett on intenterates unhes there inducten water expansion joints to separate these areas.

INSTALLING UNDERLAYMENTS

• On concrete floors – use a foam with a vapour barrier 2-in-1. The foam should be rolled out with the seams pulled together; allowing an extra 2″ overage along the wall only when used over concrete. Tape underlayment seams using a 2″ clear packaging sealing tape.
• If wood flooring is adhered over concrete, IT MUST BE REMOVED before installing laminate flooring.
• On plywood – use a 2mm+ underlayment without a vapour barrier.
• Unroll one width of underlayment along the longest wall. All work is done from left to right.

DO NOT INSTALL OVER

• Any hardwood floors.
• Any other product resting directly on plywood or concrete.
• Carpet
• Pre-Existing viny floors
• Floating floor of any type, loose lay, and perimeter fastened vinyl sheets.

PREPARATION

1. Decide which direction the planks will be installed (it is recommended that Floorpan be installed running parallel to the longest wall).
2. If required, use a suitable compound to fill in any cracks or holes in the subfloor. Ensure the surface is structurally sound, clean, and dry. The floor must be level to 4.7mm per 3m radius (3/16″ per 10 foot radius). Maximum deflection should be no more than 1.1mm (3/64″).
3. Make sure a 6mm (1/4) space must be left between walls and other obstructions such as pipes, stairs, pillars, etc. Trim moldings can be used to cover these spaces after installation is complete. When measuring to install around pipes, drill holes 12mm (1/2″) larger than the pipes.
4. End joints of boards should be staggered at least 18cm (7″) apart. Plan layout such that the beginning and end of rows are greater than 30cm (12″) in length. Also check the layout before beginning installation for the planned width of the final row: this should not be less than 5cm (2″). If so, make adjustments to the width of first row so that both first and last will be wider than 5cm (2″).
5. Do not install over-expansion joints.
6. Never glue down Floorpan planks. Warranty will be voided if floor is unable to move freely for contraction and expansion during temperature changes.
7. Remove thresholds, baseboards, and the existing flooring if necessary. If the pre-existing floor surface is smooth and solid you may choose to skip this step (please see substrate requirements listed above). Door trim should be undercut for best results, allowing flooring to move without being pinched. After performing these preparations vacuum/sweep the installation area to remove debris and dust.

INSTALLATION

1. Once the subfloor is fully cleaned and prepared, begin with laying planks left to right for first row. Place first plank so the grooved edge is facing toward you. Place board 6mm (1/4″) from left wall. Use spacers between wall and plank.

2. For the second board in the first row, lay the board interlocking with the first end-to-end and fold it down to lock together.
   These should be same height if laid properly. Ensure both are perfectly aligned. Continue in same method towards the right-hand wall.
   NOTE : If both boards are not same height or are not locked properly together. Remove board(s) and check for debris obstructing the lock and grooves. If the end joints are not properly lined up, trying to force the boards together will permanently damage end joints.

3. For final board of first row ensures to measure the length required to allow 6mm (1/4″) gap for expansion between the plank and right-hand wall.

4. It may be required to cut the first-row plank to a smaller width. Measure across the room (inches) and divide the width of a plank to see how many full-width planks will be used and what side width will be needed for the last row. The last row should never be less than 2″ in width.

5. Beginning the second row, use the remainder of cut plank from last piece of first row, provided the piece is a minimum 30cm (12″). Otherwise cut a new plank to begin this row, ensuring joints are at least 18cm (7) apart. Use the remainder of cut planks for ends of rows to begin subsequent rows whenever possible.

6. Click together the long sides of the new plank and the one in the previous row, placing the board tightly to the short end of the previous plank in this row with an angle of 30° and drop the plank to lock together. These should be same height if laid properly. Ensure both are perfectly aligned.

7. After installing 2 or 3 rows check the straightness using a string line. If the planks are not running straight, it may be caused by unevenness in the starting wall. The first row may require to be re-trimmed to adjust accordingly.

8. For final row, lay a plank directly on top of last completed row. Place another board on top, touching the tongue side of the plank against the final wall. Trace a line along the edge of this piece marking the first board. Then cut along the edge of this piece to mark the first board. Cut using this line to get required width of board. Insert this cut board against the final wall. The final row should be a minimum of 5cm (2″) in width. Spacers can then be removed.

9. When measuring for holes for pipes, use the diameter of the pipe and cut a hole 12mm (1/2″) larger. Holes for pipes: measure the diameter of the pipe and drill a hole that is 1/2″ (12mm) larger. Saw off a piece and install the board around the pipe. Thenlay sawed-off piece of board in place.

10. When the installation is complete, replace molding, allowing a slight clearance between molding and floors. Attach molding to walls, not to the flooring. For areas where laminate meets other flooring types use T-moulding to cover exposed edges.

MAINTENANCE

(LAMINATE FLOORS)

• Clean dust and debris regularly using a broom or vacuum with soft bristles.
• Clean any spills or liquids immediately.
• For cleaning, apply a laminate floor cleaner to a towel, not directly on floor. Never use abrasive cleaning implements or products,waxes, or bleach.
• Use felt protectors or other protective devices under furniture, particularly items that are frequently moved. Use protective matsunderneath office chairs.
• Maintain a consistent room temperature between 18°C to 28°C and a constant relative humidity between 35% and 60%.
• Do not drag heavy objects or furniture across floor. When moving appliances or furniture, lay a protective item such as cardboard and walk the heavy item across carefully.
• Place mats at exterior doors to reduce dirt and debris tracked onto floor. Do not use mats with rubber or latex backers as they may cause discoloration or staining.

THE LIMITED WARRANTY DOES NOT COVER THE FOLLOWING

• Problems due to improper installation
• Change of gloss level, dulling, scratching, cutting, scuffing, or chipping
• Damage caused by pets
• Problems due to accidents, abuse, or improper usage
• Damage occurring during renovation or construction
• Labour is not covered by this warranty

OTHERS
To sustain warranty and ensure quick and easy service in the event of a claim, the following requirements must be met:

• Flooring must be installed according to Goodfellow’s Installation Instructions.
• Use appropriate and safe laminate floor cleaning products.
• Retain five planks of the Floorpan product that was used after installation for possible testing purposes.
  • Retain and be able to provide the original sales receipt (or documentation confirming proof of purchase and details of purchase and installation date of the product

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