HILTI DGH 130-22 Concrete Grinder Instruction Manual

HILTI DGH 130-22 Concrete Grinder

Product Information

Product Usage Instructions

1. Information about the operating instructions

1.1 About these operating instructions:

These operating instructions provide guidance on the usage of the product. It is important to follow these instructions when using or handling the product. These instructions should be provided to anyone who will be using the product.

Explanation of symbols:

Warnings:

• DANGER: This signal word is used to draw attention to imminent danger that may result in serious personal injury or fatality.
• WARNING: This signal word is used to draw attention to potential threats of danger that can lead to serious injury or fatality.
• CAUTION: This signal word is used to draw attention to potentially dangerous situations that could result in personal injury or damage to equipment or property.

Symbols in the operating instructions:

• Comply with the operating instructions: This symbol indicates the importance of following the operating instructions.
• Instructions for use and other useful information: This symbol indicates additional information and instructions that are relevant for product usage.
• Dealing with recyclable materials: This symbol indicates the need to handle recyclable materials appropriately.
• Do not dispose of electric equipment and batteries as household waste: This symbol indicates that electric equipment and batteries should not be disposed of as household waste.
• Hilti Liion battery: This symbol represents a Hilti Li-ion battery.
• Hilti charger: This symbol represents a Hilti charger.

Symbols in illustrations:

• Illustration numbering: The numbers in the illustrations at the beginning of the operating instructions represent the sequence of operations shown. The steps described in the text may deviate from the numbering in the illustrations. Item reference numbers in the overview illustration correspond to the numbers in the key in the product overview section.
• Attention symbols: These characters are used to draw attention to specific points when handling the product.

Product-dependent symbols:

Symbols on the product:

• Near-field communication (NFC) technology: This symbol indicates that the product supports NFC technology compatible with iOS and Android platforms.
• Work with both hands: This symbol indicates that it is recommended to work with both hands when using the product.
• Wear eye protection: This symbol indicates the need to wear eye protection when using the product.
• Revolutions per minute: This symbol indicates the unit of measurement for the product’s rotational speed.
• Rated speed: This symbol indicates the product’s rated speed.
• Diameter: This symbol indicates the diameter of the product.
• Li-ion battery: This symbol indicates a Li-ion battery.
• Battery handling: This symbol indicates that the battery should not be struck with an object, used as a striking tool, dropped, or used if damaged in any way.

Product information:

The product is designed for professional users, and only trained and authorized personnel are permitted to operate, service, and maintain it. It is important that this personnel is specifically informed about the possible hazards associated with the product. Incorrect usage by untrained personnel or usage not in accordance with the intended purpose can result in hazards.

Original operating instructions

Information about the operating instructions

About these operating instructions

• Read these operating instructions before the product is used or operated for the first time. This is a prerequisite for safe, trouble-free handling and use of the product.
• Observe the safety instructions and warnings in these operating instructions and on the product.
• Always keep the operating instructions with the product and make sure that the product is accompanied by these operating instructions only, when the product is given to other persons.

Explanation of symbols

Warnings
Warnings alert persons to hazards that occur when handling or using the product. The following signal words are used:

DANGER !
Draws attention to imminent danger that will lead to serious personal injury or fatality.
WARNING !
Draws attention to a potential threat of danger that can lead to serious injury or fatality.
CAUTION !
Draws attention to a potentially dangerous situation that could lead to personal injury or damage to the equipment or other property.

Symbols in the operating instructions
The following symbols are used in these operating instructions:

| Comply with the operating instructions
---|---
| Instructions for use and other useful information
| Dealing with recyclable materials
| Do not dispose of electric equipment and batteries as household waste
| Hilti Li­ion battery
| Hilti charger

Symbols in illustrations
The following symbols are used in illustrations:

| These numbers refer to the illustrations at the beginning of these operating instructions.
---|---
| The numbering reflects the sequence of operations shown in the illustrations and may deviate from the steps described in the text.
| Item reference numbers are used in the overview illustration and refer to the numbers used in the key in the product overview section.
| These characters are intended to specifically draw your attention to certain points when handling the product.

Product-dependent symbols

Symbols on the product
The following symbols can be used on the product:

| The product supports near-field communication (NFC) technology compatible with iOS and Android platforms.
---|---
| Always work with both hands.
| Wear eye protection
| Revolutions per minute
| Revolutions per minute
| Rated speed
| Diameter
| Li-ion battery
| Never strike the battery with an object and never use the battery as a striking tool.
| Do not drop the battery. Never use a battery that has suffered an impact or is damaged in any other way.

Product information

HILTI products are designed for professional users and only trained, authorized personnel are permitted to operate, service and maintain the products. This personnel must be specifically informed about the possible hazards. The product and its ancillary equipment can present hazards if used incorrectly by untrained personnel or if used not in accordance with the intended use.
The type designation and serial number are printed on the rating plate.

Write down the serial number in the table below. You will be required to state the product details when contacting Hilti Service or your local Hilti organization to inquire about the product.

Product information

Declaration of conformity

The manufacturer declares, on his sole responsibility, that the product described here complies with the applicable legislation and standards. A copy of the declaration of conformity can be found at the end of this documentation.
The technical documentation is filed here:
Hilti Entwicklungsgesellschaft mbH | Tool Certification | Hiltistrasse 6 | D-86916 Kaufering, Germany

Safety

General power tool safety warnings

WARNIN G Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal safety

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

Power tool use and care

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Battery tool use and care

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
• When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
• Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.
• Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130° C (265 °F) may cause explosion.
• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

Safety instructions for all operations

Safety warnings common for grinding or polishing operations:

• This power tool is intended to function as a grinder or polisher. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
• Operations such as sanding, wire brushing, hole cutting or cutting-off are not to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.
• Do not convert this power tool to operate in a way which is not specifically designed and specified by the tool manufacturer. Such a conversion may result in a loss of control and cause serious personal injury.
• Do not use accessories which are not specifically designed and specified by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.
• The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.
• The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
• The dimensions of the accessory mounting must fit the dimensions of the mounting hardware of the power tool. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
• Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time.
• Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various applications. The dust mask or respirator must be capable of filtrating particles generated by the particular application. Prolonged exposure to high intensity noise may cause hearing loss.
• Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.
• Hold the power tool by insulated gripping surfaces only, when performing an operation where the cutting tool may contact hidden wiring. Contact with a “live” wire will also make exposed metal parts of the power tool “live” and could give the operator an electric shock.
• Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
• Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.
• Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
• Do not operate the power tool near flammable materials. Sparks could ignite these materials.
• Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.

Kickback and related warnings

Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and / or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.

• Maintain a firm grip with both hands on the power tool and position your body and arms to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up. The operator can control torque reactions or kickback forces, if proper precautions are taken.
• Never place your hand near the rotating accessory. Accessory may kickback over your hand.
• Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging.
• Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
• Do not attach a saw chain woodcarving blade, segmented diamond wheel with a peripheral gap greater than 10 mm or toothed saw blade. Such blades create frequent kickback and loss of control.

Safety warnings specific for polishing operations:

Do not allow any loose portion of the polishing bonnet or its attachment strings to spin freely. Tuck away or trim any loose attachment strings. Loose and spinning attachment strings can entangle your fingers or snag on the workpiece.

Additional safety instructions

• Use the product and accessories only when they are in perfect working order.
• Never tamper with or modify the product or accessories in any way.
• Keep the air vents clear at all times. Risk of burn injuries due to blocked air vents!
• Wear eye protection, a hard hat and ear protection while the product is in use.
• Before beginning work, check the working area for concealed electric cables or gas and water pipes. External metal parts of the product could give you an electric shock or cause an explosion if you accidentally damage an electric cable or a gas or water pipe.
• You and everyone in the work zone must wear personal protective equipment while the product is in use. Depending on the application, wear a face shield, eye protection or safety glasses that can protect against flying fragments of the workpiece. If appropriate, wear a dust mask, hearing protection, protective gloves and a workshop apron that can protect against flying fragments of the workpiece.
• Wear protective gloves when changing the accessory tool. Touching the accessory tool can result in cuts and burns.
• Wear eye protection. Flying fragments present a risk of injury to the body and eyes.
• Before starting grinding work, carefully remove all protruding parts such as nails, screws, etc.
• Tighten the accessory tool and flange securely. If the accessory tool and flange are not tightened securely, the accessory tool may work loose from the arbor due to the braking effect of the motor after switching off.
• The product is not suitable for removing epoxy resin.
• Ensure that the workplace is well ventilated. Exposure to dust at a poorly ventilated workplace may result in damage to the health.
• Dust produced by grinding, sanding, cutting and drilling can contain dangerous chemicals. Some examples are: lead or lead-based paints; brick, concrete and other masonry products, natural stone and other products containing silicates; certain types of wood, such as oak, beech and chemically treated wood; asbestos or materials that contain asbestos. Determine the exposure of the operator and bystanders by means of the hazard classification of the materials to be worked. Implement the necessary measures to restrict exposure to a safe level, for example by the use of a dust collection system or by the wearing of suitable respiratory protection. The general measures for reducing exposure include:
  • working in an area that is well ventilated,
  • avoidance of prolonged contact with dust,
  • directing dust away from the face and body,
  • wearing protective clothing and washing exposed areas of the skin with water and soap.
• Do not use the product if sealing lips on the dust hood are worn; never use the product without a dust extractor. Replace the sealing lips when they are worn out.
• Take frequent breaks and do physical exercises to improve the blood circulation in your fingers. High vibration during long periods of work can lead to disorders of the blood vessels and nervous system in the fingers, hands and wrists.
• Do not attach a belt hook to this product.
• Switch the product on only after you have brought it to the working position.
• Wait until the product has come to a complete stop before you lay it down.
• Risk of injury by falling tools and/or accessories. Before starting work, check that the battery and installed accessories are secure.
• Do not touch rotating parts.
• Never use the product without the guard.

Careful handling and use of batteries

• Comply with the following safety instructions for the safe handling and use of Li-ion batteries. Failure to comply can lead to skin irritation, severe corrosive injury, chemical burns, fire and/or explosion.
• Use only batteries that are in perfect working order.
• Treat batteries with care in order to avoid damage and prevent leakage of fluids that are extremely harmful to health!
• Do not under any circumstances modify or tamper with batteries!
• Do not disassemble, crush or incinerate batteries and do not subject them to temperatures over 80 °C (176 °F).
• Never use or charge a battery that has suffered an impact or been damaged in any other way. Check your batteries regularly for signs of damage.
• Never use recycled or repaired batteries.
• Never use the battery or a battery-operated power tool as a striking tool.
• Never expose batteries to the direct rays of the sun, elevated temperature, sparking, or open flame. This can lead to explosions.
• Do not touch the battery poles with your fingers, tools, jewelry, or other electrically conductive objects. This can damage the battery and also cause material damage and personal injury.
• Keep batteries away from rain, moisture and liquids. Penetrating moisture can cause short circuits, electric shock, burns, fire and explosions.
• Use only chargers and power tools approved for the specific battery type. Read and follow the relevant operating instructions.
• Do not use or store the battery in explosive environments.
• If the battery is too hot to touch, it may be defective. Put the battery in a place where it is clearly visible and where there is no risk of fire, at an adequate distance from flammable materials. Allow the battery to cool down. If it is still too hot to touch after an hour, the battery is faulty. Consult Hilti Service or read the document entitled “Instructions on safety and use for Hilti Li-ion batteries”.
  Observe the special guidelines applicable to the transport, storage and use of lithium-ion batteries.
  Read the instructions on safety and use of Hilti Li-ion batteries that you can access by scanning the QR code at the end of these operating instructions.

Description

Product overview 1

1. Gripping surface
2. Spindle lock button
3. On/off switch
4. Grip
5. Buttons for speed stages
6. Adjusting lever for segment opening
7. Guard
8. Battery release button
9. Battery status indicator
10. Battery
11. Pad holder for finishing pad (DLX only)
12. Finishing pad for finishing (DLX only)
13. Installation opening
14. Sealing lip
15. Spindle
16. Clamping flange
17. Diamond cup wheel
18. Quick-release lock nut
19. Height adjustment of the guard
20. Connector for dust extraction

Intended use

The product described is a cordless diamond grinder for dry-grinding, fine- grinding and polishing mineral materials. Use the diamond grinder only in combination with a dust extractor.

• For this product, use only Hilti Nuron lithium-ion batteries of the B 22 series. For optimum performance, Hilti recommends the batteries stated in the table at the end of these operating instructions for this product.
• For these batteries, use only Hilti chargers of the type series stated in the table at the end of these operating instructions.

Items supplied

Grinder, diamond cup wheel, pad holder for finishing pad (DLX only), diamond finishing pad (DLX only), operating instructions
Other system products approved for use with this product can be found at your local Hilti Store or at: www.hilti.group

Drop detection function

The product has a drop detection function.
If the product detects a drop when in operation, the product automatically shuts down immediately.
If the drop detection function has tripped, switch the product off and then on again.

Motor protection function

The motor protection function monitors current consumption and motor temperature and prevents the product from overheating.
If the motor is overloaded through application of excessive working pressure, the product’s performance drops noticeably or it might stall completely.
If the power tool stalls or slows significantly due to overloading, release the pressure applied to the product and then allow it to run under no load for approx. 30 seconds.

Status indicators of the Li­ion battery

Hilti Nuron Li-ion batteries can indicate state of charge, fault messages and the battery’s state of health.

Indicators for state of charge and fault messages

WARNING
Risk of injury by a falling battery!

If the release button is pressed with a battery inserted in the product, subsequently check that the battery is correctly re-engaged and secure.

Short-press the release button of the battery to get whichever of the following status indications is applicable at the time.
State of charge and, if applicable, faults are indicated constantly as long as the connected product is switched on.

Recharge the battery.

If the LED again starts quick-flashing after the bat- tery has been charged, consult Hilti Service.

One (1) LED quick-flashes yellow| The Li-ion battery or the product in which it is in- serted is overloaded, too hot or too cold, or experi- encing some other fault.

Bring the product and the battery to the recom- mended working temperature and do not overload the product when it is in use.

If the message persists, consult Hilti Service.

One (1) LED shows yellow| The Li-ion battery and the product in which it is inserted are not compatible. Consult Hilti Service.
One (1) LED quick-flashes red| The Li-ion battery is locked and cannot be used. Consult Hilti Service.

Indicators showing the battery’s state of health
To check the battery’s state of health, press the release button and hold it down for longer than three seconds. The system does not detect a potential malfunction of the battery due to misuse, for example battery dropped or pierced, external heat damage, etc.

The battery can remain in use.
All LEDs show in sequence, followed by one (1) LED quick-flashing yellow.| The check to ascertain the battery’s state of health did not complete. Repeat the procedure, or consult Hilti Service.
All LEDs show in sequence, followed by one (1) LED showing constantly red.| If a connected product can still be used, the remaining battery capacity is below 50 %.

If a connected product can no longer be used, the battery has reached the end of its useful life and has to be replaced. Consult Hilti Service.

Technical data

•    130 mm

Wheel thickness| 4 mm
Ambient temperature for operation| −17 ℃ … 60 ℃
Storage temperature| −20 ℃ … 70 ℃

Battery

Noise information and vibration values in accordance with EN 62841

The sound pressure and vibration values given in these instructions were measured in accordance with a standardized test and can be used to compare one power tool with another. They can also be used for a preliminary assessment of exposure.
The data given represent the main applications of the power tool. However, if the power tool is used for different applications, with different accessory tools, or is poorly maintained, the data can vary. This can significantly increase exposure over the total working period.
An accurate estimation of exposure should also take into account the times when the tool is switched off, or when it is running but not actually being used for a job. This can significantly reduce exposure over the total working period.
Identify additional safety measures to protect the operator from the effects of noise and/or vibration, for example: maintaining the power tool and accessory tools, keeping the hands warm, organization of work patterns.

Noise information

Total vibration

m/s²
B 22­255| 1.5 m/s²
Vibration emission value for surface grinding (ah, AG)| B 22­55| 8.8 m/s²
B 22­255| 11 m/s²
Uncertainty vibration emission value for surface grinding (K)| B 22­55| 1.5 m/s²
B 22­255| 1.5 m/s²

Preparations at the workplace

WARNING
Risk of injury by inadvertent starting!

• Before inserting the battery, make sure that the product is switched off.
• Remove the battery before making any adjustments to the power tool or before changing accessories.

Observe the safety instructions and warnings in this documentation and on the product.

Charging the battery

1. Before charging the battery, read the operating instructions for the charger.
2. Make sure that the contacts on the battery and the contacts on the charger are clean and dry.
3. Use an approved charger to charge the battery. → page 7

Inserting the battery

WARNING
Risk of injury by short circuit or falling battery!

• Before inserting the battery, make sure that the contacts on the battery and the contacts on the product are free of foreign matter.
• Make sure that the battery always engages correctly.

1. Charge the battery fully before using it for the first time.
2. Push the battery into the product until it engages with an audible click.
3. Check that the battery is seated securely.

Removing the battery

1. Press the battery release button.
2. Remove the battery from the product.

Installing an accessory tool 2

CAUTION
Risk of damage and risk of injury due to damaged Keyless quick-action clamping screw. The Keyless quick-action clamping screw can snap off if it is overtightened.

• Never use a tool to tighten the Keyless quick-action clamping screw. Tighten it by hand only.

Use only accessory tools approved for a speed at least equal to the rated speed stated on the product.

1. Clean the clamping flange and the quick-release clamping nut.

2. Fit the clamping flange on to the drive spindle.

3. Make sure that the clamping flange is seated correctly.

4. Set the accessory tool on the clamping flange.

5. Press and hold down the spindle lock button.

6. Set the quick-release lock nut on the accessory tool.

7. Firmly tighten the quick-release lock nut.

8. Release the spindle lock button.

9. Switch the grinder on. → page 11
   CAUTION
   Risk of injury! Damaged grinding wheels can work loose.

   • Protect the grinding wheels from blows, impacts and grease.
   • Do not use vibrating grinding wheels.

10. Allow the grinder to run for at least one minute without load to ensure that the accessory tool is correctly installed.

Removing the accessory tool 3

1. Press and hold down the spindle lock button.
2. Undo the quick-release lock nut.
3. Release the spindle lock button.
4. Remove the accessory tool.

Adjusting the guard 4

1. Set the grinder on the grinding wheel.
2. Use the height adjuster to adjust the height.
   • Optimum height: approximately 1 mm clearance between sealing lips and surface.
3. If you are working along a corner, turn the segment opening of the guard to the desired position.
4. Be sure to close the segment opening when you finish working along the corner.

Fall arrest

WARNING
Risk of injury by falling tool and/or accessory!

• Use only the Hilti tool tether recommended for your product.
• Prior to each use, always check the attachment point of the tool tether for possible damage.
  Comply with the national regulations for working at heights.

As drop arrester for this product, use only a combination of the Hilti retaining strap and the Hilti tool tether #2261970.

• Secure the retaining strap to the installation openings for accessories. Check that it holds securely.
• Secure one carabiner of the tool tether to the retaining strap and secure the second carabiner to a load-bearing structure. Check that both carabiners hold securely.
  Comply with the operating instructions of the Hilti retaining strap and those of the Hilti tool tether.

Operation

Observe the safety instructions and warnings in this documentation and on the product.

Switching on 5

1. Press the rear section of the on/off switch.
2. Slide the on/off switch forward.
3. Lock the on/off switch.
   • The motor runs continuously.

Grinding/polishing 6

1. Connect the dust extractor to the connector.

2. Lift the grinder clear of the work surface.

3. Use the buttons for speed stages to set the desired speed stage.

   • Stages 1 and 2 for fine grinding/polishing with fine-grinding pads.
   • Stages 3 to 6 for grinding/removal of material with diamond cup wheel.

4. Switch the grinder on. → page 11

   • The grinder is now in continuous operation mode.
     CAUTION
     Risk of injury due to loss of control! Failure to use both hands to guide the grinder might cause you to lose control of the grinder and injure yourself.

   • Always hold the grinder with both hands on the grip and the gripping surface, while moving the grinder back and forth.

5. Bring the grinder with the accessory tool into full contact with the work surface and keep the tool moving with a steady back-and-forth action.

6. Apply moderate pressure and do not press the grinder into the material.

Switching off 7

• Press the rear section of the on/off switch.
  • The on/off switch jumps into the off position and the motor stops.

Care and maintenance

WARNING
Risk of injury with battery inserted !

Always remove the battery before carrying out care and maintenance tasks!

Care of the product

• Carefully remove stubborn dirt.
• Carefully clean the air vents, if present, with a dry, soft brush.
• Use only a slightly damp cloth to clean the housing. Do not use cleaning agents containing silicone as these can attack the plastic parts.
• Use a dry, clean cloth to clean the contacts of the product.

Care of the Li­ion batteries

• Never use a battery with clogged air vents. Clean the air vents carefully using a dry, soft brush.

• Avoid unnecessary exposure of the battery to dust and dirt. Never expose the battery to high levels of moisture (e.g. by being dipped in water or left in the rain).
  If a battery has been soaked by moisture, treat it as a damaged battery. Isolate it in a non-flammable container and consult Hilti Service.

• Keep the battery free of extraneous oil and grease. Do not permit dust or dirt to accumulate unnecessarily on the battery. Clean the battery with a dry, soft brush or a clean, dry cloth. Do not use cleaning agents containing silicone as these can attack the plastic parts.
  Do not touch the contacts of the battery and do not remove the factory-applied grease from the contacts.

• Use only a slightly damp cloth to clean the housing. Do not use cleaning agents containing silicone as these can attack the plastic parts.

Maintenance

• Check all visible parts and controls for signs of damage at regular intervals and make sure that they all function correctly.
• Do not use the product if signs of damage are found or if parts malfunction. Immediately have the product repaired by Hilti Service.
• After cleaning and maintenance, install all guards and protective devices and check that they are in full working order.

To help ensure safe and reliable operation, use only genuine Hilti spare parts and consumables. Spare parts, consumables and accessories approved by Hilti for use with your product can be found at your Hilti Store or online at: www.hilti.group

Replacing sealing lips

1. Remove the accessory tool. → page 11
2. Pull the sealing lips out of the guard, using pliers if necessary.
3. Press the new sealing lips into the groove in the guard until they engage.
4. Install the accessory tool. → page 10

Transport and storage of cordless tools and batteries

Transport

CAUTION
Accidental starting during transport !

• Always transport your products with the batteries removed!
• Remove the battery/batteries.
• Never transport batteries loose and unprotected. During transport, batteries should be protected from excessive shock and vibration and isolated from any conductive materials or other batteries that may come in contact with the terminals and cause a short circuit. Comply with the locally applicable regulations for transporting batteries.
• Do not send batteries through the mail. Consult your shipper for instructions on how to ship undamaged batteries.
• Prior to each use and before and after prolonged transport, check the product and the batteries for damage.

Storage

WARNING
Accidental damage caused by defective or leaking batteries !

• Always store your products with the batteries removed!
• Store the product and the batteries in a cool and dry place. Comply with the temperature limits stated in the technical data.
• Do not store batteries on the charger. Always remove the battery from the charger when the charging operation has completed.
• Never leave batteries in direct sunlight, on sources of heat, or behind glass.
• Store the product and batteries where they cannot be accessed by children or unauthorized persons.
• Prior to each use and before and after prolonged storage, check the product and the batteries for damage.

Troubleshooting

▶ Allow the battery to warm up slowly to room temperature.
The battery doesn’t engage with an audible click.| The retaining lug on the battery is dirty.| ▶ Clean the retaining lug and re-insert the battery.
The product or battery gets very hot.| Electrical fault| ▶ Switch the product off immedi- ately, remove the battery, keep it under observation, allow it to cool down and contact Hilti Service.
Trouble or fault| Possible cause| Action to be taken
---|---|---
Product does not develop full power.| A battery with inadequate capacity was used.| ▶ Use a battery with adequate capacity.
The motor has no braking effect.| Battery is discharged.| ▶ Change the battery and charge the empty battery.
Product is momentarily overloaded.| ▶ Switch the product off and then on again.
Product vibrates severely.| Accessory tool is not compatible with the product.| ▶ Use only accessory tools that comply with the specifications in the technical data.
Accessory tool is damaged, out of true or imbalanced.| ▶ Use only accessory tools that are in faultless condition.
Product faulty| ▶ If the accessory tool can be ruled out as the cause, consult Hilti Service.
LEDs of the battery show nothing| Battery faulty.| ▶ Contact Hilti Service.

Disposal

WARNING
Risk of injury due to incorrect disposal! Health hazards due to escaping gases or liquids.

• DO NOT send batteries through the mail!
• Cover the terminals with a non-conductive material (such as electrical tape) to prevent short circuiting.
• Dispose of your battery out of the reach of children.
• Dispose of the battery at your Hilti Store, or consult your local governmental garbage disposal or public health and safety resources for disposal instructions.

Most of the materials from which Hilti products are manufactured can be recycled. The materials must be correctly separated before they can be recycled. In many countries, your old tools, machines or appliances can be returned to Hilti for recycling. Ask Hilti Service or your Hilti sales representative for further information.

• Do not dispose of power tools, electronic equipment or batteries as household waste!

Manufacturer’s warranty

Please contact your local Hilti representative if you have questions about the warranty conditions.

Further information

For more information on operation, technology, environment and recycling, follow this link: qr.hilti.com/manual/?id=2359096&id=2359098
This link is also to be found at the end of the documentation, in the form of a QR code.

EC Declaration of Conformity I UK Declaration of Conformity

Manufacturer:
Hilti Corporation
FeldkircherstraBe 100 9494 Schaan I Liechtenstein

UK Importer:
Hilti (Gt. Britain) Limited
No. 1 Circle Square, 3 Symphony Park Manchester, England, M1 7FS

DGH 130-22 (01)
Serial Numbers: 1-99999999999
2006/42/EC I Supply of Machinery (Safety) Regulations 2008
2014/30/EU I Electromagnetic Compatibility Regulations 2016
2011/65/EU I The Restriction of the Use of
Certain Hazardous Substances in Electrical and
Electronic Equipment Regulations 2012
EN 62841-1:2015, AC:2015
EN IEC 55014-1:2021
EN IEC 62841-2-3:2021
EN IEC 55014-2:2021

Dr. Tahar Zrilli
Head of Quality and Process Management Business Area Electric Tools & Accessories

Johannes Wilfried Huber Senior Vice President Business Unit Diamond

NU ON|  |  |  |
---|---|---|---|---
B 22-110 (01)

B 22-170 (01)

B 22-255 (01)

| 0,92 kg

1,34 kg

1,87 kg

| 2.03 lb

2.95 lb

4.12 lb

|  | C4-22 C6- 22

CS- 22

Hilti Corporation
LI-9494 Schaan
Tel.:+423 234 21 11
Fax: +423 234 29 65
www.hilti.group

References

• HILTI Country selector
• Главная страница - Hilti Россия

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