SOLID FOLD ALX Tonneau Cover Installation Guide
- June 13, 2024
- SOLID FOLD
Table of Contents
SOLID FOLD ALX Tonneau Cover
NOTE: It is important that all areas where the bed cover mounts are clean and free of debris prior to installing.
TOOLS PROVIDED
- Torx wrench – T-20
- Torx wrench – T-27
- Hex wrench – 2.5MM
TOOLS REQUIRED
- Tape measure
- Pliers
- Knife or cutting tool
- Torx wrench – T-30 (Maverick only)
- Socket or wrench – 1/2” (GM)
MOST MODELS
FORD MAVERICK
Components B-E come pre-assembled
MOST GM
Components G-I come pre-assembled
Components J-P come pre-assembled
PARTS THAT MAY BE INCLUDED IN YOUR KIT
A. Cover assembly
B. 4x T-27 Torx screws
C. 2x Striker brackets (Most models)
D. 4x Weld nuts
E. 2x Backing plates
F. 2x Striker brackets (Maverick only)
G. 1x Tap plate, 2 holes
H. 1x Rear striker bracket (2019+ GM, drivers side only)
I. 2x Bolts – 5/16” – 18 x 1”
J. 2x Nuts – 5/16”
K. 2x Bolts – 5/16” – 18 x .625”
L. 2x Bolts – 5/16” – 18 x 1”
M. 2-4x Flat washers (based on model year)
N. 1-2x Backing plates (based on model year)
O. 1-2x Tap plates, 1 hole (based on model year)
P. 1-2x Striker brackets (based on model year)
Installation Instructions
-
Place the folded, assembled bed cover (A) over the cab end of the truck box.
-
Unfold the bed cover (A) fully and adjust position over the truck bed for proper front (cab) and rear (tailgate) alignment. When positioned front and back, the tailgate seal should contact the tailgate with the first two fins.
-
Carefully refold the bed cover (A) without shifting its position on the truck bed.
-
Slide the cab clamps over to the truck bed rail. Align the clamp by rotating until the clamp pad is aligned as shown.
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With the tailgate open and the front (cab) clamps secure, completely close the bed cover (A).
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• Most models
• Chevy/GMC Silverado/Sierra 1500 (5ft 8in, 6ft 6in) 2019-22, “New Body Style”- DRIVER SIDE ONLY
• Chevy/GMC Canyon/Colorado (5ft & 6ft beds) 2015-22 – DRIVER & PASSENGER SIDES
• Chevy/GMC Silverado/Sierra 1500 (5ft 8in, 6ft 6in) 2014-18 – DRIVER & PASSENGER SIDES
• Chevy/GMC Silverado/Sierra 2500/3500HD 2015-18 – DRIVER & PASSENGER SIDES
• Silverado 1500 Legacy & Sierra 1500 Limited 2019 – DRIVER & PASSENGER SIDES
• Chevy/GMC Silverado/Sierra 1500 (5ft 8in, 6ft 6in) 2019-22, “New Body Style” – PASSENGER SIDE ONLY
Insert the tap plate (O) down through the stake pocket opening and align with the flat washer (M) and 5/16”-18×1” bolt (L) through the bed wall hole while installing the striker bracket (P)
NOTE: The bed wall hole plug will have to be removed.
-
Adjustments and tightening of the latch assemblies are required.
The bed cover latch assemblies and rotary knob come from the factory only partially tightened to allow installation adjustments. Both latches and rotary knob will require adjustment and final tightening. Only use the hand tools provided, do not use power tools.
Lower the rear of the bed cover and loosen the screws on both latch assemblies and the rotary knob. Rotate the knob to locate the screws. Adjust the position of each latch so that they engage with the striker brackets, (Fig. 1). With the latches adjusted, from underneath the cover, use the provided T-20 Torx wrench to tighten the two screws, (Fig. 2) in both the driver and passenger side latches. The cables come routed through the barrel clamps of the rotary knob. Adjust the position of the rotary knob so that the cable from the driver side latch can be inserted through the barrel clamp leaving 3/4” – 1” of cable extending through the barrel clamp without turning the knob, for future adjustments (Fig. 3).
Rotate the rotary knob until you see the flat head screws. Tighten the two screws using the provided Torx T-20 wrench, (Fig. 3).
Next, tighten the barrel clamp set screws, (Fig. 4) with the provided 2.5mm hex key to secure the latch cables. Rotate the rotary knob, (Fig. 4) to verify that the latches disengage from the striker brackets. Close the cover, then double-check that it is secure and tight to the truck bed by gently lifting the corners to ensure the mechanisms are engaged.
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To make the final adjustment, loosen the striker bracket bolts or screws. Then move the bracket (C, F, H, or P) down by firmly pushing the cover (A) to the truck rail and tailgate. Make sure that both sides match, then retighten all the screws while maintaining the pressure on the cover.
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The tethers come installed on the bed cover hinge with a clamp at the other end. Install the clamp end by sliding the clamp onto the truck rail. Make sure the clamp is positioned as far up onto the rail as possible. Firmly hand tighten the knobs. Install the tethers on both sides of the cover.
Opening the cover
Open the cover by twisting the rotary knob and lifting the cover.
Securing the cover
To drive with the cover open, fold the cover forward to the cab and fasten BOTH straps in the middle section to the front rail. Check that the straps are tight, and pull the strap end if too loose.
IMPORTANT
Re-tighten the front/cab clamps and tethers after the first week of driving
the vehicle.
Also periodically check the clamps and tethers to ensure they are secure.
Closed/Extended Position – Bed cover must be completely secured by all four (4) clamps.
Open/Folded Position – Bed cover must be completely folded up (all panels) and secured at the cab with the provided buckles straps and with both tethers attached.
Do NOT drive with the bed cover in a partially open position.
Do NOT allow the vehicle to be towed
backwards without first removing the cover from the vehicle.
Remove any snow or foreign matter before folding the bed cover.
REPLACEMENT PARTS
Replacement parts can be ordered online at extang.com/replacement-parts or you can contact our Customer Service Department for assistance. When ordering, xxx represents the 3 digit suffix, as referenced on the sales receipt or vehicle application list.
Call Out| T i tle| Part Number| Descript i
on| Qt y
---|---|---|---|---
A| Cab Panel| 88xxx-60| Cab panel assembly| 1
B| Mid Panel| 88xxx-61| Mid panel assembly| 1
C| Tail Panel| 88xxx-62| Tail panel assembly| 1
D| Cab Hinge| 88xxx-63| Cab hinge assembly| 1
E| Tail Hinge| 88xxx-64| Tail hinge assembly| 1
F| Cab Seal| 32002112| Single length seal (68′). hollow seal, cut to
fit| 1
G| Tailaate Seal| 32563200| Single length seal, (68″), 4-fin, cut to
fit| 1
H| Side Seal| 32000685| Single length (68″) Side Seal, cut to fit| 1
I| Cab Hinge Cao Kit| 31830010| Cab hinge cap & fasteners| 1
J| Tail Hinge Cao Kit| 31830020| Tail hinge cap & fasteners| 1
K| Front (Cab) Clamp| | Front clamp assembly| 1
L| Tie Down Kit| 31831010| Male buckle Strap & fasteners| 1
M| Cab Buckle Kit| 31830002| Female buckle & fasteners| 1
N| Latch Assembly, Driver| 28900100| Autolatch assembly for the driver
side| 1
0| Latch Assembly, Passenger| 28900101| Autolatch assembly for the
passenger side| 1
p| Rotary Re lease Assembly| 28900102| Rotary assembly| 1
Q| Latch Pocket Cover, Cab| 35830102| Plastic cover for the latch pocket
on the cab panel| 1
R| Latch Pocket Cover, Tail| 35880002| Plastic cover for the latch
pocket on the cab panel| 1
s| Cable Cover| 35880003| Snao-in cable cover| 1
T| Spacer Pad| 32622500| Foam adhesive backed pad| 1
u| Striker Bracket Kit| 22920102| Standard rear/tailQate bracket kit.| 1
V| GM Striker Bracket Kit| 22000020| Complete kit for rear/tailgate
striker bracket mounting on GM models, see steps 8A and 8B.| 1
w| Ford Striker Bracket Kit| 22900122| Complete kit for rear/tailQate
str iker bracket mountinQ on Ford Maverick, see step 8C.| 1
X| GM Rear Stake Pocket| 22000090| Complete kit for rear/tailgate
striker bracket stake pocket mounting on select GM models.| 1
LIMITED WARRANTY
WARRANTY COVERAGE
This truck bed cover is warrantied against defects in materials or workmanship as follows. This warranty is void if the product has been damaged in an accident, or due to neglect, unforeseeable use, improper installation, improper servicing, or other cause not arising out of defects in material or workmanship.
The truck bed cover carries a limited warranty for five (5) years from the original date of purchase, subject to the terms below.
WARRANTY IS NOT TRANSFERABLE
The warranty is to the initial owner purchasing the truck bed cover and it is
not transferrable to a subsequent end user.
Proof of purchase may be required to enforce these warranty rights.
WARRANTY CONDITIONS
Failure to follow these care and use instructions will void the warranty.
- Clean with mild automotive soap and water only.
- Cover must be secured at all points when vehicle is in motion. When not fully extended, cover must be completely folded up and secured at the cab with the provided buckle straps and tethers attached. Do NOT drive with the bed cover in a partially open position.
- Check all clamps and retention mechanisms for tightness after a week of driving following installation (or re-installation) of the cover and periodically thereafter.
- Before opening, cover must be free of all foreign materials including snow and ice.
- Do NOT tow your vehicle from the rear with the cover on your vehicle. If towing from the rear is required, the cover MUST be removed from the vehicle and properly stored.
WARRANTY PERFORMANCE
If all warranty conditions are met, a defective truck bed cover or hardware component will either be repaired or replaced (at our option). We reserve the right, for any warranty, to substitute a newer model or bed cover having similar form and function, to offer a warranty discount on an entire replacement system, and/or provide remedies other than those mentioned in this document.
WARRANTY PROCESS
A Return Authorization number must be obtained from our Customer Service Department prior to returning any product. We may require the original item to be returned postage prepaid for final determination. Shipping charges will apply for any repair or replacement. Other than postage or shipping charges, no charge will be made for repair or replacement under this warranty.
This warranty gives you specific legal rights. As an owner, you may also have additional rights and remedies under the laws of your state.
WARRANTY REGISTRATION
Warranty registration must be on file and/or proof of original purchase (detailed and dated receipt) required for warranty to be effective.
Register online at https://extang.com/warranty-registration
REGISTER YOUR WARRANTY ONLINE
CALL US FIRST800-877-2588
WE CAN HELP YOU QUICKLY AND EASILY OVER THE PHONE
Experienced Customer Service staff are available to answer all your truck bed cover questions
CUSTOMER SERVICE HOURS
8:30 a.m. TO 6:00 p.m. EST, MONDAY – FR
Extang Corporation • 5400 S. State Road, Ann Arbor, MI 48108 •
800-877-2588 ©
Extang Corporation, 2022 Part# 31832010-30 Rev. 9-6-22
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>