GENERAL 25-200 Wood Lathe Variable Speed Instruction Manual

GENERAL 25-200 Wood Lathe Variable Speed

Product Information

• Quick lock control levers easily position tool rest.

• Large 12″ inboard bowl turning capacity.

• Stable cast-iron frame, head & tailstock to reduce chatter
  and vibration for smoother turning.

• Maximum distance of 17 5/16″ between centers.

• Quick release belt tension lever for faster, easier speed
  changes.

• Three variable speed ranges: 300 to 900, 600 to 1800 & 1200
  to 3600 rpm.

• Digital spindle speed display.

• 12″ tool rest with sturdy 1″ diameter support post.

• Forward/reverse switch.

Specifications|

• Spindle Speed (Variable) : 300 to 3600 RPM
• Swing Over Bed : 12″ (304 mm)
• Swing Over Tool Rest: 9 1/4″ (236 mm)
• Swing Over Side Bed : 19 1/4″ (490 mm)
• Swing Over Side Tool Rest : 16 5/8″ (424 mm)
• Distance Between Centers: 17 5/16″ (440 mm)
• Spindle Thread: 1″ (25.4 mm) – 8 TPI
• Tailstock Through Hole : 3/8″ (10 mm)
• Morse Taper: MT #2
• Self Ejecting Travel : 2 1/8″ (55 mm)
• Tool Rest : 12″ (305 mm)
• Face Plate : 3 1/8″ (80 mm)
• Motor : M1 3/4 HP, 110 V, 8 A, 2500 RPM
• Weight : 146 lbs (66.5 kg)

Product Usage Instructions

1. Ensure that you are in a well-lit, clean, and debris-free working area.
2. Do not operate the wood lathe when tired, distracted, or under the influence of drugs or alcohol.
3. Keep children and visitors at a safe distance from the wood lathe and do not allow them to operate it.
4. Childproof and tamper-proof your shop and all machinery to prevent unauthorized or unsupervised use.
5. Give your work your undivided attention to avoid any distractions that can lead to serious injury.
6. Work in a well-ventilated area and use a dust collector, as fine particulate dust can be hazardous to health. Wear appropriate eye, ear, and respiratory protection devices.
7. Avoid wearing loose clothing, gloves, jewelry, or any objects that can get caught in the wood lathe. Use protective hair covering and non-slip footwear.
8. Remove any adjusting wrenches, tools, drinks, or clutter from the machine before operating.
9. Keep your hands away from the spindle, spinning workpiece, and all moving parts. Use a brush to clear away chips and dust, not your hands.
10. Inspect the stock for defects such as checks, splits, cracks, knots, or foreign objects before use.
11. Select the appropriate turning speed for the size and type of workpiece being turned. Start with the lowest speed when working on a new workpiece.
12. Ensure that the workpiece is securely installed between centers before turning on the wood lathe. Tighten down and secure all locking levers and moveable or removable parts.

GENERAL® INTERNATIONAL

• 8360 Champd’Eau, Montreal (Quebec) Canada H1P 1Y3
• Telephone 514-326-1161
• Fax 514-326-5555
• www.general.ca

THANK YOU for choosing this Variable Speed Maxi Lathe VS+ model 25-200 by General® International. This unit has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. To ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this unit as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.

GENERAL® INTERNATIONAL WARRANTY
All component parts of General® International products are carefully tested and inspected during all stages of production, and each product is thoroughly inspected upon completion of assembly. Because of our commitment to quality and customer satisfaction, General® International agrees to repair or replace, within a period of 24 months from date of purchase, any genuine part or parts which, upon examination, prove to be defective in workmanship or material. In order to obtain this warranty, all defective parts must be returned freight pre-paid to General® International Mfg. Co., Ltd. Repairs attempted without our written authorization will void this warranty.

Disclaimer: The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General® International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corresponds with that of the unit with which it was supplied. However, special orders and “after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several generations of this model of wood lathe and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your tool exactly. If you have any doubts or questions contact your retailer or our support line with the model number of your unit for clarification.

RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment.

1. Do not operate the wood lathe when tired, distracted, or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.
2. The working area should be well lit, clean and free of debris.
3. Keep children and visitors at a safe distance when the wood lathe is in operation; do not permit them to operate the wood lathe.
4. Childproof and tamper proof your shop and all machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.
5. Stay alert! Give your work your undivided attention. Even a momentary distraction can lead to serious injury.
6. Fine particulate dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector and wear eye, ear and respiratory protection devices.
7. Do not wear loose clothing, gloves, bracelets, neck- laces or other jewelry while the wood lathe is in operation. Wear protective hair covering to contain long hair and wear non-slip footwear.
8. Be sure that adjusting wren ches, tools, drinks and other clutter are removed from the machine before operating.
9. Keep hands well away from the spindle, the spinning workpiece, and all moving parts. Use a brush, not hands, to clear away chips and dust.
10. Do not use stock containing defects such as checks, splits, cracks, knots or foreign objects. Before starting, inspect stock and remove all foreign ob- jects such as dirt, nails, staples or any object that  could damage a tool or become dislodged and fly free and cause injury.
11. Select appropriate turning speed for the size and type of workpiece being turned and use lowest speed when starting a new workpiece.
12. Before turning on the wood lathe, make sure the 12. Before turning on the wood lathe, make sure the able parts are tightened down and secured.
13. Adjust the cutting tool parallel and as close as possible to the workpiece and, before starting the lathe, turn the workpiece by hand, at least one full rotation to make sure that it does not come in contact with the cutting tool.
14. Maintain turning tools with care. Keep turning tools sharp and clean for best and safest performance.
15. Avoid working from awkward or off balance positions. Do not overreach and keep both feet on floor.
16. Keep guards in place and in working order. If a guard must be removed for maintenance or cleaning be sure it is properly re-attached before using  the tool again.
17. Use of parts and accessories NOT recommended by GENERAL® INTERNATIONAL may result in equipment malfunction or risk of injury.
18. Never stand on machinery. Serious injury could result if the tool is tipped over.
19. Always disconnect the tool from the power source before servicing, changing accessories, performing any maintenance or cleaning, or if the  machine will be left unattended.
20. Make sure that switch is in the “OFF” position before plugging in the power cord.
21. Make sure the tool is properly grounded. If equip- ped with a 3-prong plug it should be used with a three-pole receptacle. Never remove the third prong.
22. Do not use this wood lathe for any purpose other than its intended use. If used for other purposes, GENERAL® INTERNATIONAL disclaims any real or implied warranty and holds itself harmless for any injury, which may result from that use.

ELECTRICAL REQUIREMENTS
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRE-SPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.

GROUNDING INSTRUCTIONS

• In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock. The motor of this machine is wired for 110V single phase operation and is equipped with a 3-conductor cord and a 3-prong grounding plug A to fit a grounded type receptacle B.
• Do not remove the 3rd prong (grounding pin) to make it fit into an old 2-hole wall socket or extension cord. If an adaptor plug is used C, it must be attached to the metal screw of the receptacle.

Note: The use of an adaptor plug is illegal in some areas. Check your local codes. If you have any doubts or if the supplied plug does not correspond to your electrical outlet, consult a qualified electrician before proceeding.

CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician.
If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified technician or our service department.

EXTENSION CORDS

• If you find it necessary to use an extension cord with your machine, use only 3-wire extension cords that have 3-prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a dam-aged extension cord or plug immediately.
• Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
• The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge. The smaller the number, the heavier the gauge.

TABLE – MINIMUM GAUGE FOR CORD

EXTENSION CORD LENGTH
AMPERES| 50 feet| 100 feet| 200 feet| 300 feet
< 5| 18| 16| 16| 14
6 to 10| 18| 16| 14| 12
10 to 12| 16| 16| 14| 12
12 to 16| 14| 12| *NR*| NR*
NR = Not Recommended

IDENTIFICATION OF MAIN PARTS AND COMPONENTS

• A-  HEADSTOCK
• B FACE PLATE
• C BELT GUARD
• D BELT TENSION RELEASE LEVER
• E BELT TENSION LOCK LEVER
• F MOTOR
• G FLYWHEEL
• H HEADSTOCK LOCKING LEVER
• I OUTBOARD BED EXTENSION
• J SPINDLE SPEED READOUT
• K SPINDLE SPEED CONTROLLER
• L HEADSTOCK PIVOT PIN
• M ON/OFF SWITCH (KEY SWITCH)
• N TOOL REST
• O TOOL REST CARRIAGE
• P TOOL REST LOCKING LEVER
• Q TOOL REST CARRIAGE LEVER
• R LIVE CENTER
• S LIVE CENTER
• T TAILSTOCK LOCKING LEVER
• U TAILSTOCK QUILL LOCKING LEVER
• V QUILL MOVEMENT HANDWHEEL
• W TAILSTOCK
• X LEVELING FOOT
• Y LATHE BED FORWARD/REVERSE SWITCH (NOT SHOWN)

UNPACKING & SET UP

UNPACKING
This model 25-200 is heavy – 146 lbs (66.5 kg). Do not over-exert. The help of an assistant will be needed for the following step.
Carefully unpack and remove the wood lathe and its components from the box and check for damaged or miss-ing items as per the list of contents below.

NOTE: Please report any damaged or missing items to your General International distributor immediately.

LIST OF CONTENTS
Once the parts have been removed from the packaging, you should have the following items

• A- TOOL REST LOCKING LEVER
• B- TOOL REST
• C- HEADSTOCK SPUR CENTER
• D- TAILSTOCK LIVE CENTER
• E- TOOL REST EXTENSION POST
• F- KNOCK OUT BAR
• G- OUTBOARD EXTENSION HARDWARE
• H- SAFETY GLASSES
• I- OUTBOARD BED EXTENSION
• J- BELT TENSION LEVER
• K- LEVELING FEET (with nuts)
• L- FACE PLATE
• M- FACE PLATE WRENCH
• N- ALLEN KEYS (3 MM AND 6 MM)
• O- LATHE WITH HEADSTOCK, TAILSTOCK AND TOOL REST CARRIAGE (NOT SHOWN)

CLEAN UP
Be sure to work in a well ventilated area for the clean-up process.

• The unpainted cast-iron surface of the lathe bed is covered with a protective coating that helps prevent rust from forming during shipping and storage. Remove this protective coating by rubbing with a rag dipped in kerosene, mineral spirits or paint thinner. (Handle and dispose of potentially flammable solvent soaked rags according to manufacturers’ safety recommendations.)
• A putty knife held flat to avoid scratching the surface, may also be used to scrape off the coating followed by clean-up with solvent. Avoid rubbing the lathes painted surfaces as many solvent based products will remove paint.
• To prevent rust, apply a light coating of paste wax or use regular applications of any after-market surface protectant or rust inhibitor.

INSTALLATION & ASSEMBLY

For your convenience this lathe is shipped from the factory partially assembled and requires only minimal assembly and set-up before being put into service.

Before starting the assembly, make sure that the switch is in the “OFF” position and that the power cord is unplugged. Do not plug in or turn on the lathe until you have completed the assembly and installation steps described in this section of the manual.

• The unit should be installed on a flat, sturdy and stable surface able to support the weight of the machine and the workpiece with ease.
• Never install the machine over the edge of a table or workbench.
• Install the leveling feet and set the lathe on your workbench. Adjust the leveling feet to ensure that all four feet sit firmly on the bench. Make sure that the machine does not rock.
• If you prefer an optional steel stand (item 25-195N) is available from your local General International dealer. The stand is equipped with mounting holes allowing the lathe, after removing the level-ing feet, to be bolted directly to the stand.

For your safety it is essential that the machine does not rock or tip during operation. Upon start-up or during operation,

If a permanent shop placement is practical, consider removing the leveling feet on the base and drilling matching through-holes in the mounting surface of your workbench or stand to bolt the lathe in place (hardware not included) on your workbench. if you notice any rocking, tipping or chattering of the base turn the machine off immediately and re-adjust the leveling feet as needed to stabilize the lathe on the bench.

• Release the headstock locking lever A and pull the headstock pivot pin B outwards and pivot the headstock 180º. Lock the headstock in place by pulling the headstock locking lever forward C.
• Use the 2 mounting bolts and lock washers D to attach the outboard bed extension to the bed as shown.
• Install the belt tension release lever as shown.
• Install the tool rest on the tool rest carriage. 
• Thread the face plate onto the headstock spindle E and tighten using the supplied face plate wrench (Insert the knock-out bar in the spindle hole F to keep the spindle from turning while tightening the face plate).
• Then lock the face plate by tightening the two set screws G using a 3 mm Allen key.

BASIC ADJUSTMENTS & CONTROLS

ON/OFF POWER SWITCH
The wood lathe is equipped with a rocker type ON/OFF switch located on the headstock A, that is equipped with a lock-out key.

• To prevent unwanted or unauthorized start-up or usage remove the lock-out key and store it in a safe place B.
• To start the lathe, insert the lock-out key and pull up the switch C. To stop the lathe, push down on the power switch D.

FORWARD / REVERSE SWITCH
ALWAYS BE SURE TO STOP THE LATHE SPINDLE COMPLETELY BEFORE CHANGING DIRECTION. WHEN MOUNTING A FACE PLATE, ALWAYS MAKE SURE THE SET SCREWS IN THE FACE PLATE ARE TIGHTENED SECURELY AFTER THE FACE PLATE IS INSTALLED. FAILURE TO DO SO MAY RESULT IN THE FACE PLATE UNSCREWING FROM THE SPINDLE.

• The Forward/Reverse switch E is located on the rear of the headstock F.
• Forward: The spindle rotates toward to the operator from the top of the workpiece.
• Reverse: The spindle rotates backward to the operator from the top of the workpiece.

CHANGING SPINDLE SPEED
This model 25-200 MAXI-LATHE VS + is equipped with an electronic variable speed controller allowing the user to change the speed of the spindle (within the 3 different spindle speed ranges: 300-900, 600-1800 & 1200-3600 rpm) by simply turning the speed control dial. The digital spindle speed readout will indicate the operating spindle speed.

Note: Turning speeds vary depending on the size and diameter of the workpiece as well as which stage you are at in the overall turning process. When turning a smaller diameter workpiece, a higher spindle speed is recommended. Proper spindle speed selection comes with practice and experience and when in doubt always start at a slower speed increasing when you are sure that it is safe to do so.

SPEED RECOMMENDATIONS

DIAMETER

OF WORK

| ROUGHING RPM| GENERAL

CUTTING RPM

| FINISHING RPM
---|---|---|---
UNDER 2”| 1500| 2650| 3600
2 TO 4”| 800| 1400| 2000
4 TO 6”| 800| 1400| 2000
6 TO 8”| 800| 1400| 2000
8 TO 10”| 300| 700| 1000
10 TO 12”| 300| 700| 1000

Use the chart as a basic guideline for selecting the appropriate spindle speed.

SPEED RANGES

• Changing between the 3 speed ranges requires moving the drive belt from one set of drive pulleys to another. The speed range will vary.
• To reposition the belt and change spindle speed ranges

1. Turn off and unplug the lathe from the power source.
2. To access the belt and pulleys, loosen the belt guard locking screw A and open the belt guard located on the headstock B.
3. Release the belt tension locking lever C.
4. Release the tension on the belt by pulling the belt tension release lever backward D.
5. Set the belt by hand to the required pulley position (High/Medium/Low) E.
6. Push the belt tension release lever forward to re-tension the belt F and lock the belt tension lever G.
7. To verify the belt positioning and ensure the belt will run smooth on the pulleys; rotate the fly wheel A by hand to turn the spindle while observing the belt movement. If the belt moves smoothly re-install the belt guard – if the belt wobbles between the pulleys repeat steps 3-6 as needed.

TOOL REST CARRIAGE & TOOL REST ADJUSTMENTS

1. The tool rest carriage can be moved along the bed slide ways as needed. Loosen the tool rest carriage lever B and move the carriage to the desired location. Retighten the lever securely after adjustment.
2. The tool rest should be adjusted so that its top is 1/8” above the center of the workpiece. Loosen the tool rest locking lever C and adjust the height and position of the tool rest as needed. Retighten the lever securely after adjustment.

MOUNTING & REMOVING HEADSTOCK SPUR CENTER

1. The headstock spindle has an MT#2 taper hole into which the spur center fits D. Make sure the shank of the spur center and the spindle hole are clean and free of debris, then fit the spur center firmly in the spindle hole by hand E.
2. To remove the headstock spur center, knock it out from the opposite end of the spindle using the supplied knock-out-bar.

Note: When knocking out the spur center, always hold it by hand to prevent it from falling.

MOUNTING & REMOVING TAILSTOCK LIVE CENTER

1. The tailstock has an MT#2 taper hole into which the live center fits. Make sure the shank of the live center and the tailstock hole are clean and free of debris and fit the live center firmly in the spindle hole by hand.
2. To remove the live center from the tailstock quill, loosen the tailstock quill locking lever F and move the quill out by turning the quill movement handwheel G until the quill end is nearly inside the tailstock and the live center can be removed by hand.

Note: When removing the live center, always hold it by hand to prevent it from falling H.

MOVE TAILSTOCK QUILL IN/OUT
The tailstock quill can be moved in and out of the tailstock casting by turning the tailstock quill movement handwheel.

1. To move the tailstock quill, loosen the quill locking lever A.
2. Turn the the quill movement handwheel B to move the quill as needed.
3. Retighten the quill locking lever to secure the quill in its new position.

TAILSTOCK MOVEMENT
The tailstock is used to support the other end of the workpiece to be turned and can be moved along the bed slideways to suit the length of the workpiece. To move the tailstock on the bed:

1. Loosen the tailstock locking lever A.
2. Move the tailstock by hand to the desired location on the bed.
3. Retighten the tailstock locking lever B to secure the tailstock in its new position.

MOUNTING A WORKPIECE TO THE FACEPLATE
For turning applications where the workpiece cannot be secured between the headstock and tailstock centers (such as bowl turning) the faceplate must be used to secure the workpiece to the headstock spindle.

REMOVE THE FACE PLATE

1. Unlock the face plate by loosening and removing the two set screws A using a 3 mm Allen key.
2. Loosen the face plate by inserting the supplied knock out bar in the spindle hole to keep the spindle from turning while loosening the face plate using the supplied face plate wrench, as shown in B, then unscrew and remove the face plate.
3. With the face plate removed from the lathe, mount the workpiece onto the faceplate with wood screws (not included) through the mounting holes on the face plate. Make sure the screws are not so long that they will enter the area of the workpiece where the material is to be removed.
4. Re-install the face plate on the headstock.

PIVOTING THE HEADSTOCK (FOR OUTBOARD TURNING)
For outboard bowl turning on larger diameter work pieces the headstock can be pivoted 180° To pivot the headstock

1. Loosen the headstock locking lever A.
2. Unscrew the knurled end of the indexing pin (turn counter clockwise) and pull out on the headstock pivot pin to release the headstock B.
3. Rotate the headstock 180° to outboard position. C and D.
4. Release the headstock pivot pin and Retighten it (turn clockwise) on its shaft.
5. Adjust the positioning of the headstock on the bed and tighten the headstock locking lever to secure the headstock in place.

CHECKING ALIGNMENT BETWEEN CENTERS
There is a small amount of play built into the headstock on the bed to allow the headstock to pivot freely. Whenever the headstock is pivoted back from the outboard position, the alignment between the headstock and tailstock centers should be double checked and adjusted as needed.

To check the alignment between the headstock and tailstock centers

1. Pivot the headstock to its normal spindle turning position and lock it in place.
2. Install a spur center in the headstock and a live center in the tailstock.
3. Release the tailstock locking lever and advance the tailstock on the bed A until the points of the 2 centers just barely touch each other.
4. Using the tailstock locking lever, secure the tail stock on the bed with the points still touching.
5. Look down at the two centers from above to verify that the points are in alignment. If the points line up B, proceed with normal turning opera- tions.
6. If the points are not lined up release the head- stock locking lever and manually adjust the headstock position using the play in the head- stock to line up the center points C.
7. With the points lined up, hold the headstock in place and tighten the headstock locking lever.
8. With the points lined up, proceed with normal turning operations.

INDEXING
For advanced turners, the indexing features on this lathe allows the user to lock the spindle in place at 36 evenly spaced 10° intervals (360°/36 positions = 10°) while the workpiece is installed between the centers. This is primarily used for receding or fluting (cutting decorative grooves vertically up the length of the spindle) usually with the help of a shop made jig and a router.

NEVER TURN ON THE LATHE WHEN THE HEADSTOCK SPINDLE IS LOCKED IN PLACE. ALWAYS, TURN OFF AND UNPLUG THE LATHE FROM THE POWER SOURCE, BEFORE INSERTING THE INDEXING PIN TO LOCK THE SPINDLE.
TURNING ON THE LATHE AFTER THE INDEXING PIN (OR ANY OTHER OBJECT) HAS BEEN INSERTED INTO THE HEADSTOCK INDEXING HOLE, THEREBY PREVENTING THE HEADSTOCK SPINDLE FROM TURNING, CAN LEAD TO SERIOUS INJURY, DAMAGE TO THE WORKPIECE, OR DAMAGE TO THE LATHE AND THE MOTOR.

To lock the spindle, turn the spindle slowly by hand until one of the 36 indexing holes is aligned with the first hole in the headstock and then screw the indexing pin into it.

Note: The 3 holes A allow more flexibility when locking the spindle. If the user wants to keep the workpiece in its exact position and it is not possible to lock the spindle with the first hole because the spindle hole and the headstock hole are not aligned, screw the indexing pin into one of the two other holes.

Complete the desired cut, groove or other operation on the spindle and then remove the indexing pin. If further grooves are required, turn the spindle by hand to set the workpiece to the required position and then screw the indexing pin into the required hole in the headstock.

Note: There are 36 evenly spaced holes in the headstock spindle allowing for indexing at 10° increments (360°/36 positions = 10°), allowing for a wide variety of symmetrical decorative grooves or patterned cuts.
.

PERIODIC MAINTENANCE

• Keep the unit clean and free of dust by wiping with a cloth or vacuuming off any woodchips or dust after each use.
• All bearings are sealed and permanently lubricated and no further lubrication is required.
• Regular applications of any after-market surface protectant or rust inhibitor will help prevent rust and keep the tool rest, head, and tailstock sliding smooth on the bedway.
• Always turn off and unplug the lathe when you have completed turning and to avoid unauthorized use, remove the switch key and store it in a safe place.
• Periodically inspect the power cord and plug for damage. Replace the power cord and the plug at the first signs of visible damage.

RECOMMENDED OPTIONAL ACCESSORIES

• A large range of optional aftermarket accessories can be used with this lathe. Your local dealer may be able to offer suggestions based on what is readily available in your area.
• Key issues to keep in mind when shopping for aftermarket accessories are
• Headstock and tailstock feature a MT#2 taper – to avoid damaging the lathe use only headstock and tailstock centers with a matching taper.
• Headstock spindle threads are 1” diameter x 8 threads per inch (T.P.I.) – to avoid stripping or dam-aging the threads, use only threaded headstock attachments (such as face plates and jaw chucks) that have matching threads.
• We also offer a large variety of optional accessories to help you increase productivity, accuracy and safety when using your lathe. Here’s a small sampling of accessories available from you local General International dealer.
• For more information about our products, please visit our website at www.general.ca0

Steel support stand for maxi-lathes – #25-195N
Free-up valuable bench space in your shop and mount your lathe to dedicated stand. Easy to assemble. This sturdy steel stand is designed specifically to fit General International models 25-100, 25-114, 25-114QC & 25-200 Maxi Lathes.

#25-105 │ 4” – 4 JAW SCROLL CHUCK 1” – 8
Designed specifically for use on lathes with 1” dia. x 8 TPI headstock threads.

32″ BED EXTENSION (FOR 49 5⁄16″ BETWEEN CENTERS) – #25-205

STEEL SUPPORT STAND FOR MAXI-LATHE BED  EXTENSIONS – #25-196

For models

• 25-100,
• 25-114,
• 25-114QC and 25-200.

Portable Dust Collector – #10-050M1
Designed for flexibility and mobility. Featuring an adjustable multi-po- sition support arm and a wide, rotating dust hood this unit is ideal for use on wood lathes.

**PARTS LIST 25-200**

**IMPORTANT: When ordering replacement parts, always give the model number, serial number of the machine and part number. Also a brief description of each item and quantity desired|
| PART N0.| REF. N0.| DESCRIPTION| SPECIFICATIONS| QTY|
| 25200-001| 910092-000| MOTOR| DC90V/0.75HP| 1|
| 25200-002| 921457-000| LOCK LEVER| 5/16”-18UNC-3/4”L| 1|
| 25200-003| 006002-049| FLAT WASHER| 8.5 X 16 X 2t| 1|
| 25200-004| 250372-615| KNOB| | 2|
| 25200-005| 380571-901| HANDLE| | 1|
| 25200-006| 171960-902| MOTOR PLATE| | 1|
| 25200-007| 000403-107| FLAT HEAD SCREW| M6 X 1.0P X 16| 3|
| 25200-008| 000104-111| CAP SCREW| M8 X 1.25P X 35| 1|
| 25200-009| 090246-000| MOTOR PULLEY| | 1|
| 25200-010| 000203-102| SET SCREW| M6 X 1.0P X 8| 4|
| 25200-013| 000201-101| SET SCREW| M4 X 0.7P X 6| 3|
| 25200-017| WN02-06| POWER CORD| | 1|
| 25200-018| 250589-000| WINDOW| | 1|
| 25200-019| 171959-000| HEADSTOCK COVER| | 1|
| 25200-020| 011001-105| SPRING PIN| 3 X 10| 2|
| 25200-021| 000101-101| CAP SCREW| M4 X 0.7P X 8| 2|
| 25200-022| 171961-901| SENSOR BRACKET| | 1|
| 25200-023| 003303-204| ROUND HEAD SCREW| 3/16”-24NC X 3/4”| 2|
| 25200-024| 021102-000| RELIEF| ACC-2.5| 4|
| 25200-025| 009003-200| NUT| 3/16” X -24NC| 4|
| 25200-026| 003303-207| ROUND HEAD SCREW| 3/16”-24NC X 5/8”| 1|
| 25200-027| 021805-000| STRAIN RELIEF| NB-1216| 1|
| 25200-028| 000205-101| SET SCREW| M10 X 1.5P X 12| 1|
| 25200-029| 030408-000| BEARING| 6005-2NK| 1|
| 25200-030| 012003-007| KEY| 5 X 5 X 20| 1|
| 25200-031| WN02-53| SPINDLE| | 1|
| 25200-032| 050966-902| FACE PLATE| | 1|
| 25200-033| 921458-000| SPUR CENTER ASS’Y| | 1|
| 25200-033-1| 380407-901| SPUR CENTER| | 1|
| 25200-033-2| 380443-906| CENTER POINT FOR SPUR CENTER| | 1|
| 25200-035| 240056-907| SPINDLE FLYWHEEL| | 1|
| 25200-036| 003201-101| SET SCREW| 1/4”-20NC X 1/4”| 3|
| 25200-038| 030407-000| BEARING| 6004-2NK| 1|
| 25200-039| 660114-000| MAGNETIC RING| | 1|
| 25200-040| 380562-901| STOP RING| | 2|
| 25200-041| 050719-000| HEADSTOCK| | 1|
| 25200-042| 006502-200| SPROCKET WASHER| 5.3 X 10 X 0.6t(BW-5)| 1|
| 25200-043| 001901-103| SET SCREW| M5 X 0.8P X 15L| 4|
| 25200-044| 014320-000| BELT| 140J-5R| 1|
| 25200-045| 090167-000| SPINDLE PULLEY| | 1|
| 25200-047| 380552-907| HANDLE| | 1|
| 25200-048| 010209-000| E-RING| ETW-15| 3|
| 25200-049| 130190-000| ECCENTRIC RING| | 1|
| 25200-051| WN02-31| CONTROL BOX WITH PANEL| | 1|
| 25200-051-1| 490468-000| DISPLAY BOARD| 110V,61HZ| 1|
| 25200-051-2| 250679-615| CONTROL BOX| | 1|
16|
****PARTS LIST 25-200**

| PART N0.| REF. N0.| DESCRIPTION| SPECIFICATION| QTY|
| 25200-051-3| 572469-000| CONTROL BOX LABEL| GENERAL| 1|
| 25200-051-4| 937338-000| SAFETY SWITCH| | 1|
| 25200-051-5| 172302-000| CONTROL BOX COVER| | 1|
| 25200-051-6| 021501-000| RELIEF| 10 X 14 X 3.5| 3|
| 25200-051-7| 240057-000| VR KNOB| | 1|
| 25200-051-8| 490464-000| VR| B50K| 1|
| 25200-051-9| 001101-205| TAP SCREW| M3 X 1.06P X 6| 7|
| 25200-051-10| 003303-203| ROUND HEAD SCREW| M5 X 0.8P X 10| 1|
| 25200-051-11| 006502-200| SPROCKET WASHER| 5.3 X 10(BW-5)| 2|
| 25200-051-12| 006001-131| FLAT WASHER| 5.3 X 10 X 2t| 1|
| 25200-052| 380554-905| HEADSTOCK PIVOT PIN| | 1|
| 25200-053| 280141-000| SPRING| | 1|
| 25200-054| 360732-905| LOCK NUT| | 1|
| 25200-058| 380514-901| ADJUSTMENT SCREW| | 1|
| 25200-059| 050622-000| HEADSTOCK PIVOT BASE| | 1|
| 25200-060| 130196-903| SLIDE RING| | 1|
| 25200-061| 009101-200| HEX NUT| 3/4”-10UNC| 1|
| 25200-062| 003104-111| CAP SCREW| 5/16”-18NC X 1-1/2”| 2|
| 25200-063| 006305-100| LOCK WASHER| 8.2 X 15.4| 2|
| 25200-064| 050722-000| OUTBOARD EXTENSION BED| | 1|
| 25200-065| 290072-902| STOPPER| | 3|
| 25200-066| 380559-905| KNOCKOUT BAR| | 1|
| 25200-067| 050718-000| BED| | 1|
| 25200-068| 009006-200| HEX NUT| 3/8”-16NC| 4|
| 25200-069| 230081-000| LEVELING FOOT| | 4|
| 25200-071N| 070034-904| TOOL REST| 12”| 1|
| 25200-072| 380553-902| TOOL REST EXT.BAR| | 1|
| 25200-074A| | TOOL REST ASSEMBLY| | 1|
| 25200-74A-10| 000203-102| SET SCREW| M6 X 1.0P X 8| 4|
| 25200-74A-70| 921455-000| LOCK LEVER| 5/16”-18UNC-15L| 1|
| 25200-74A-73| 010003-000| S-RING| STW-12| 2|
| 25200-74A-74N| 051085-049| TOOL REST CARRIAGE| | 1|
| 25200-74A-75| 160058-000| BUSHING| | 1|
| 25200-74A-76| 380561-907| ECCENTRIC ROD| | 1|
| 25200-74A-77| 380411-902| ADJUSTMENT SCREW| | 1|
| 25200-74A-78| 160053-901| SLIDE RING| | 2|
| 25200-74A-79| 008308-200| LOCK NUT| M10 X 1.5P| 1|
| 25200-080| 380415-901| CENTER POINT FOR LIVE CENTER| | 1|
| 25200-081| 380413-901| LIVE CENTER| | 1|
| 25200-082| 030001-000| BEARING| 6002Z| 1|
| 25200-083| 380414-901| LIVE CENTER SHAFT| | 1|
| 25200-084| 360361-000| TAILSTOCK SPINDLE| | 1|
| 25200-085| 360369-901| TAILSTOCK SCREW| | 1|
| 25200-086| 010208-000| E-RING| ETW-12| 1|
| 25200-087| 050720-000| TAILSTOCK| | 1|
| 25200-088| 012002-007| KEY| 4 X 4 X 20| 1|
| 25200-089| 380558-907| ECCENTRIC ROD| | 1|
| 25200-090| 010001-000| S-RING| STW-10| 1|
| 25200-091| 240053-906| TAILSTOCK HANDWHEEL| | 1|
| | | | | |
| | | | | | 17

PARTS LIST – 25-200

PART N0.        REF. N0.        DESCRIPTION             SPECIFICATIONS QTY

• 8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
• Tel.: 514-326-1161
• Fax: 514-326-5565 – Parts & Service /
• Fax: 514-326-5555 – Order Desk
• orderdesk@general.ca
• www.general.ca

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Documents / Resources

| GENERAL 25-200 Wood Lathe Variable Speed [pdf] Instruction Manual
25-200, 25-200 Wood Lathe Variable Speed, Wood Lathe Variable Speed, Lathe Variable Speed, Variable Speed
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