RAMFAN UB20xx Portable Ventilators for Hazardous Locations Instruction Manual

RAMFAN UB20xx Portable Ventilators for Hazardous Locations

Product Information

The Portable Ventilators described in this manual are designed for use in Explosive Atmospheres. They are suitable for hazardous locations and comply with the ATEX Directive 2014/34/EU. Theapplicable models for these ventilators are UB20xx, EFi120xx, EFi75xx, and EFi150xx. The ventilators have been certified with the following ratings: II 2 G Ex db eb IIC T6 Gb II 2 G Ex h IIB T6 Gb. They have been tested and approved by Demko, IECEx, and UL.

Technical Information

• Manufacturer: Euramco Group
• Address: 2746 Via Orange Way, Spring Valley CA 91978 USA
• Phone Number: +1-619-670-9590
• Website: www.euramco.com
• Model Numbers: UB20xx, EFi120xx, EFi75xx, EFi150xx
• Electrical Ratings: Refer to the table below

The Portable Ventilators described herein are intended for use in Explosive Atmospheres in accordance with the limitations of the rating. It is the user’s responsibility to determine the suitability of equipment for the intended purpose.

TECHNICAL INFORMATION AND ORIGINAL INSTALLATION INSTRUCTIONS

WARNING: These units are intended for Explosive Atmosphere use in accordance with ATEX Directive 2014/34/EU. It is the user’s responsibility to determine the suitability of this equipment for the intended purpose.
CAUTION: THESE FANS ARE NOT INTENDED FOR USE IN MINES SUSCEPTIBLE TO FIREDAMP.

Explosion Proof Fan Rated:

• II 2 G Ex db eb IIB T6 Gb
• II 2 G Ex h IIB T6 Gb
• Euramco Safety hereby declares that the equipment listed in this manual conforms to the relevant Essential Health and Safety Requirements of the European Machinery Directive and standards listed below.

Council of European Communities Directive:
Directive 2014/34/EU.

Standards to which conformity is declared:
See “Declaration of Conformity”

Category, Group, and Zone Classifications
According to ATEX Directive (2014/34/EU)

• II 2 G Ex db eb IIB T6 Gb
• II 2 G Ex h IIB T6 Gb
• 0539 Demko 09 ATEX 0926969X

IECEx UL 13.0062X
Design of fans working in potentially explosive atmospheres EN 14986

Special Conditions for Safe Use
The letter “X” at the end of the ATEX, IECEx, and INMETRO certificate numbers indicate a special condition for safe use. This special condition of safe use refers to the fact that the Hazardous Location Fans referenced herein may be purchased with or without an AC power plug termination for the power cable.

If fans are purchased with unterminated power cables, (flying leads), then it becomes the responsibility, of the end user to select a compliant power plug in accordance with standard, IEC/EN/ABNT NBR IEC 60079-14 and to install the plug in accordance with the plug manufacturers instructions. Color code for flying lead power cables is brown “hot”, blue “neutral”, & yellow/green “ground” for plug connections

T6 Temperature Classification:
85°C T6 – According to IEC 60079-0 / EN 60079-0 / ABNT NBR IEC 60079-0.
To ensure that there is no risk of ignition due to hot surfaces, the equipment is classified with regard to the maximum surface temperature of any part of the equipment while in operation based on the ambient temperature of 40°C. Equipment must be selected with a suitable temperature classification for the gases and vapors present where the equipment is to be installed. Ensure that the maximum surface temperature of any parts of the equipment are below the ignition temperature of the explosive atmosphere concerned. This equipment is intended for use in ambient temperatures ranging between -20°C and +40°C.

Classification: Ex de
According to IEC 60079-1 / 60079-1 / ABNT NBR IEC 60079-1 Flame-Proof Enclosures with Increased Safety Components IEC 60079-7 / EN 60079-7 / ABNT NBR IEC 60079-7

Description of Apparatus
The Portable Ventilator assemblies represented herein consist of an Approved Explosion Proof Electric Motor Rated: Ex d IIB as listed below.

The Flame-Proof Electric Motor Power

• Requirements: See chart above.
• Ambient Temperature Range: -20°C<Tamb<+40°C
• Maximum Inlet Temperature: 40°C
• Maximum Temperature Conveyed to Atmosphere: 2°C above air inlet temperature
• Maximum Fan Casing Pressure : 12” / 305mm w.g.
• Ingress Protection to IEC 529: IP55
• Marked: Electric Motor for Hazardous Locations.

Flame Proof Enclosure: Ex d IIB
The electric motor consists of one flameproof enclosure, which contains less than 6% magnesium by weight. The on/off switch is housed within the motor enclosure, and is operated by a shaft, extending out from the rear end bell to a lever. The lever is accessible via an attached push rod.

Motor connections are made through a non-detachable cable, secured to the motor with an approved Flame Proof cable gland from the company Hawke, model 501/421/0/M20 and complies with International Standards EN 60079-0, EN 60079-1, and EN 60079-7. The electric motor drives an aluminum or plastic fan blade which is enclosed in a plastic, statically conductive housing with a conductivity rating of <1 giga ohms. Connection to the motor is facilitated by a Terminal Block mounted in an Increased Safety/Flame Proof Enclosure rated II 2 G Ex e II T6, from the company Rose Industries, Part Number 05080806, and covered under ATEX Certificate No. PTB 00ATEX1063. This box was designed to conform to International Standards EN 60079-0, EN 60079-1, EN 60079- 7, and IEC/EN 60079-31. The enclosure features stainless steel grounding lugs, with a high-heat silicon gasket.

The Flame Proof enclosure has attached, approved, explosion-proof cable glands, as described below.

• Rated: II G Ex e II
• Type: Polyamide Ex metric conforms to International Standards EN 60079-0, EN 60079-1, EN 60079-7, IEC/EN 60079-31.
• Material: Polyamide Color: Black/Blue
• Grommet: NBR Protection Classification: IP68
• Temperature Range: -4°F to +212°F Approval: PTB 00 ATEX 1063

If the fan power cables are not terminated with power plugs see Special Conditions for safe use.

INSTRUCTIONS AND CARE

The fans are assembled with both Inlet and Outlet Safety Guards that conform to the safety standards to prevent danger zones being reached by upper limbs in the BS EN ISO 12100 Safety Machinery – Guards Standard.

Installation and Start-Up

• During the installation and start-up of the RAMFAN blowers in areas where there is a risk of explosion:
• The design of the electrical installations must be in accordance with EN/IEC/ABNT NBR IEC 60079-14.
• Ensure the power source is providing an electrical ground.
• Blowers must be integrated into a system in a way to supports accessibility for regular maintenance.
• Blowers are designed for portable, nonfixed installation. Blowers have no mounting features to support rigid ducts or fix installations.
• Perform careful inspection of each blower system to ensure ducting is securely attached to the blower. All components of the blower system are made of electrically conductive material. It is very important to properly and securely attach each component to maintain a ground path.
• Inspect the fan power cable and plug for damage or wear that could render the cable unsafe for hazardous locations.
• Ensure set-up, installation, operation, and maintenance are performed only by properly trained personnel.
• Operation after a faulty installation or maintenance shall be considered as

Before STARTING the FIRST time
DO NOT start operation if there are any signs of shipping damage to the blade, guards or housing. STOP, call your dealer. USE Ex-Rated receptacles for this equipment. IT IS NOT recommended to use extension cords for high amperage load. (See power rating label on limit)

OPERATION

• Always ensure the switch is in the “Down/OFF” position prior to connecting the ventilator to a power source.
• Completely uncoil the fan power cable to the AC power source.
• Route fan power cable to avoid contact with heavy machinery that could possibly damage the cable or possibly be a trip hazard for workers.
• Connect the plug end of the fan power cable to the AC power source. Verify AC power source is providing an electrical ground connection.
  • NOTE: For ATX connectors lift dust covers and insert the plug into the coupler until the coupler dust cap latches snaps into position on the plug. To break the connection between the coupler and plug lift dust cap to pull the connectors apart.
  • NOTE: For CEAG connectors lift the dust cover, insert the plug into the coupler, and rotate clockwise, to lock the plug into the coupler and to close the power switch within the coupler. To break the connection between the coupler and plug lift the dust cap and rotate the plug counter-clockwise to pull the connectors apart.
  • Note : For R.STAHL connectors insert the plug into the coupler and rotate the outer ring clockwise to secure the plug to the coupler.
• See Illustrations (Pg.6)
• Stop the blower if mechanical noise, vibration, or other abnormal conditions occur. Any noise other than turbine-type pitch is not normal.
• This unit is equipped with thermal overload protection with automatic reset. The motor will restart without warning after protector trips. To protect the user, disconnect the unit and determine the cause of the protector trip.
• Conductive RAMFAN Portable Ventilators are made with statically conductive materials. When ducting is required to remove the ventilator from the point of application in a potentially explosive environment, the ducting must be:
  • Statically Conductive, Surface resistance ≤106 ohms.
  • Flexible.

MAINTENANCE

• Disconnect power before inspection, disassembly, or cleaning.
• Never immerse or directly spray the motor with liquids.
• Clean ventilator with commercially available biodegradable cleaning solutions. Do not use solvents containing hydrocarbons (i.e. MEK, Acetone).
• Inspect clearance between impeller tips and fan casing for minimum acceptable clearance with pin gauges as shown in the picture below. The minimum acceptable impeller tip clearance is 0.079” / 2mm
• Clean the fan, impeller, & motor to remove accumulated dust or debris. Clean the impeller and motor with a damp cloth only, to avoid any possibility of a disruptive breakdown due to electrostatic charging.
• Inspect impeller & finger guards annually for damage. Replace as necessary.
• Inspect the fan power cable and plug for damage or wear that could render the cable unsafe for hazardous locations.
• Disconnect the fan power cable plug from the power source before cleaning. Never immerse or directly spray cables and plugs with fluids. Clean cables with commercially available biodegradable cleaning solutions. Do not use solvents containing hydrocarbons (i.e. MEK, Acetone).
• At a minimum, check power cables during maintenance work on the fans for:
• Firm fit of the conductors.
• Damage on the enclosure; seals or surface.
• Dirt on the sleeves.
• To avoid electrostatic charging, the devices located in potentially explosive areas may only be cleaned using a damp cloth.
• When cleaning with a damp cloth, use water or mild, non-abrasive, non-scratching cleaning agents.
• Do not aggressive detergents or solvents.
• Prevent water and cleaning agents from penetrating the socket contacts.
• There are no user-serviceable parts. Contact the factory for replacement part applicability.
• Do not change the make or model number of motors for any reason!

A.T.X. Connector Installation and Removal

CEAG Connector Installation and Removal

STAHL Connector Installation and Removal

CAUTIONS

• Do not move the ventilator while the fan is in operation. Use good lifting practices when moving the ventilator to prevent bodily injury.
• The blower should be operated and repaired by trained personnel only.
• Do not operate if there is any physical damage to the cord, plug, or receptacle.
• Keep fingers and hands clear of the fan blade. Keep the fan guard securely in place. Do not operate with damaged or missing fan guards.
• Use properly grounded power receptacles in potentially explosive atmospheres, and for operation safety. Ensure continuity to the earth.
• Fatal electrical shock may result if the motor frame and adjacent metal are not grounded in compliance with the electrical code.
• Keep the area clear of rock and debris.
• Keep away from children

WARRANTY

Positive Pressure Ventilators Turbo Ventilators and portable blowers, excluding motor and wear items, are warranted for one year from the date of original purchase, to be free of defects in material and workmanship. Electric motors are warranted by their respective manufacturers. Wear items including feet, fasteners, handles, wheels, and paint are not covered under the warranty. Fan impellers and shrouds are warranted to be free of defects in material and workmanship for five years. Components exposed to salt water service are warranted for a period of one year from the date of original purchase. The duct is not warranted due to its intended use.

Authorization for warranty repairs must be obtained from the factory. There are no other warranties expressed or implied.

Fan Performance Characteristics

• Fan performance is characterized as airflow as a function of back pressure. Backpressure is typically a function of the length of flexible duct attached to the fan.
• Maximum airflow also referred to as free air occurs at 0 mm/ 0” w.g.
• The first chart shows 4 performance curves for all four ATEX fans running on 50Hz AC power. The second chart show 3 performance curves for three of the ATEX fans, running on 60Hz. Please note that the EFi120xx is not designed to run efficiently on 60Hz AC power and does not appear on the 60Hz chart for this reason

Fan Performance Characteristics for Fans Running on 50Hz AC Power

Fan Performance Characteristic for Fans Running on 60Hz AC power

TYPICAL VENTILATOR EXPLODED VIEW ACCESSORIES FOR ATEX, IECEx, AND INMETRO HAZARDOUS LOCATION FANS
Euramco Group has several optional antistatic/conductive airflow duct accessories designed explicitly for use with our Hazardous Location Fans to support various end-user applications as identified in the list below

ACCESSORIES LIST

UB20xx

| ****

EF7004CS

| ****

Quick-Couple Canister with 8” x 15’ Duct, Antistatic

| EF7004CL/DS| Quick-Couple Canister with 8” x 5’ & 8” x 15’ Duct, Antistatic
| EF7004CL/DL| Quick-Couple Canister with 8” x 5’ & 8” x 25’ Duct, Antistatic
| EF7004CL| Quick-Couple Canister with 8” x 25’ Duct, Antistatic
| FDT-0815CBB| Duct, 8” x 15’, Antistatic with Belt and Belt
| FDT-0825CBB| Duct, 8” x 25’, Antistatic with Belt and Belt
| EF0304X| Duct Adapter, 8” / 20cm
| DC8| Duct Coupler, 8”, Stainless Steel
| MED189XX| Manhole Entry Device, Conductive
| MED90XX| MED 90o Elbow, Conductive
| MED5100XX| Manhole Entry Device (MED), Conductive, Assembly
| MEDIUM| MED Universal Mount
EFi75xx| FDT-1215CBB| Duct, 12” x 15’, Antistatic with Belt and Belt
| FDT-1225CBB| Duct, 12” x 25’, Antistatic with Belt and Belt
| EC0301| Duct Adapter, 12”/30cm to 8”/20cm
| DC12| Duct Coupler, Stainless Steel
| EB 5006| Duct Adapter, 12” to 10” Reducer
EFi120xx & EFi150xx| FDT-1615CBR| Duct, 16” x 15’, Antistatic with Belt and Ring
| FDT-1625CBR| Duct, 16” x 25’, Antistatic with Belt and Ring
| FDT-1625CBB| Duct, 16” x 25’, Antistatic with Belt and Belt
| EA7106| Duct Adapter, 16” / 40cm
| DC16| Duct Coupler, Stainless Steel

TYPICAL VENTILATOR EXPLODED VIEW

UB20XX EF7002 / EF8002

EFi75XX EB7201XX / EB7201XX-230

EFi120XX EA8120XX / EA8120XX-110

EFi150XX EG8200XX/ EG8200XX-230

WIRING DIAGRAM

DECLARATION OF CONFORMITY

DECLARATION OF CONFORMITY ATEX Certified Portable Fans
This Declaration of Conformity is issued for ATEX-certified, flame-proof, increased safety, portable fans, intended for use in potentially explosive atmospheres, manufactured by Euramco Safety, Inc. as referenced herein.

Euramco Safety, Inc. hereby declares that the equipment described above conforms with the protection requirements of ATEX Council Directive 2014/34/EU on the approximation of the laws of the Member States Concerning Equipment and Protection Systems Intended for use in Potentially Explosive Atmospheres.

CONTACT

• Address: Euramco Group | 2746 Via Orange Way, Spring Valley CA 91978 USA |
• Ph: +1-619-670-9590 |
• www.Euramco.com

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