FORCE TURBOS Can-Am Maverick Sport Turbo System Kit Installation Guide
- June 13, 2024
- FORCE TURBOS
Table of Contents
FORCE TURBOS Can-Am Maverick Sport Turbo System Kit Installation Guide
INTRODUCTION
WELCOME TO YOUR NEW CAN-AM COMMANDER/ SPORT TURBO SYSTEM.
The Force Turbos pump fuel turbo system is designed specifically for all Can-
Am Commander and Can-Am Sport 1000 CC units.
With a boost level of 5 psi and high-volume design, you are sure to get the
additional horsepower you are looking for with minimal stress on the motor.
Your Defender will see a dramatic horsepower increase to the wheels from 45
RWHP to near or above 80 RWHP and 20 FTLBS of torque.
INSTALLATION TIME:
A professional mechanic can install the system in about 8 hours, while a home
garage mechanic usually needs 10-12 hours or more.
DISCLAIMER:
Your new Force Turbos system is a high-performance addition to your vehicle
and there are inherent risks associated with the installation and running of
this turbo system. Installing this turbo system, while not requiring extensive
knowledge of the engine function and systems, does demand more than a basic
knowledge. If you do not have an understanding of the terms and/or the
procedures listed below, it is highly recommended that you DO NOT try to
install this product yourself and use a certified mechanic for the
installation.
STOCK VEHICLE
STEP 1: DISASSEMBLY
REMOVE THE FOLLOWING PARTS:
- Bed
- Stock exhaust muffler
- Exhaust muffler mountain plate
- Air filter box
- Upper air filter intake
- Pre-throttle body intake tube
- Stock O2 sensor
- Passenger seat
DISASSEMBLED VEHICLE
STEP 2: ASSEMBLY
2. Follow Dynojet controller instructions in order to marry Dynojet to your vehicle. Once Dynojet controller is married to vehicle, connect computer to Dynojet fuel controller. Controller will become a flash drive. Copy PV info document and ####.stk stock tune file. Email files to Force Turbos. Force Turbos will supply you with the necessary base tune
12. Critical component. Install 5/8 hose onto bottom turbo, fitting the run hose in downward fashion to oil dip stick tube. Route hose so that the oil can gravity return to the engine. Make sure hose is secure. Tighten down clamps
13. On top of the motor and between cylinder is a counter sunk plug. Remove plug with 5mm Allen wrench. Install 4AN x 1.50 male adapter and tighten with 13 mm wrench. Install swivel 90 onto male adapter point toward passenger win of vehicle tighten down with 14mm wrench. Run oil line to top of the turbo tighten down with 15 mm wrench
21.
Install Dynojet AFR sensor into turbo exhaust. Run wires along right side of
vehicle into the front cab area of the machine. Take care not to pinch or
install the wire where damage can occur. Plug color matched wires into AFR
Module
22. Connect Dynojet wide band wire to diagnostic port under hood of vehicle. Route wire into cab area of machine. Connect wiring to Dynojet AFR controller
23. Connect Dynojet fuel controller to Dynojet AFR controller. Power for unit
is supplied by diagnostic port
24. Once base tune is received from Force Turbos, copy base tune from email
and place into the Dynojet fuel controller. Load tune into ECU. Follow tune up
load instructions supplied with the Dynojet fuel controller
25. Fill vehicle coolant bottle and oil to correct level. Start vehicle and
run for short time. Recheck oil and coolant level. Add fluids if needed.
Restart vehicle and check for leaks or problems
26. Set up Dynojet screen 1
- Position 1 Engine speed Position 2 AFR 1 will show up once the vehicle has been started and Dynojet has had time to calibrate the AFR/wide band unit
- Position 3 Baro (BAP)
- Position 4 Manifold absolute pressure (MAP)
27. Run vehicle slow. Check for mechanical problems. Watch AFR numbers. AFR will show:
- 14.7- 15.2 at idle or lower
- 12.5- 13.5 mid throttle driving or lower
- 11.2-12.2 full on throttle or lower
If AFR numbers are higher than these numbers, a base map tune change will need
to happen. Data log short run by pressing the circle button. Make short run
and email over data log to Force Turbos for evaluation
28. Reinstall bed, tail lights, bed shock, and all other factory OEM parts
IF YOU HAVE ANY QUESTIONS, PLEASE CONTACT FORCE TURBOS AT WWW.FORCETURBOS.COM.
WE
APPRECIATE YOUR BUSINESS.
VEHICLE WITH TURBO SYSTEM
