XPOtool 61900 Air Impact Wrench User Manual
- June 4, 2024
- XPOtool
Table of Contents
XPOtool 61900 Air Impact Wrench User Manual
Introduction
Thank you for purchasing this quality product. To minimise the risk of injury
we urge that our clients take some basic safety precautions when using this
device. Please read the operation instructions carefully and make sure you
have understood its content.
Keep these operation instructions safe.
Safety instructions
General safety instructions
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Read the manual!
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Wear hearing protection!
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Wear eye protection!
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Wear hand protection!
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Wear foot protection!
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Wear protective clothing!
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To avoid malfunctions, damage, and health impairments, follow the general safety instructions for pneumatic tools below as well as the following instructions!
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Follow safety and accident prevention regulations. In addition to the instructions in this operating manual, the local safety and accident prevention regulations must be observed.
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Hand over operating instructions to third parties. Ensure that third parties do not use this product until they have received the necessary instructions.
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The device is not intended for use by persons (including children) with impaired or limited physical, sensory, or mental abilities as well as persons with a lack of experience and/or real knowledge, unless they have been given supervision or instruction concerning use of the device by a person responsible for their safety. Children should be supervised to make sure that they do not play with the device. Children must not use this device without supervision.
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Always be observant and always pay attention to what you are doing. Do not use this device if you are tired, inattentive, or under the influence of alcohol, drugs, or medicine. A moment of inattention when using the electric device can result in serious accidents and injuries.
Special safety instructions
- The air impact wrench set is intended for private use only and not for continuous commercial use.
- Use the tool according to the instructions in this manual. Use it only for its intended purpose.
- Never direct the air impact wrench towards people, animals, or plants.
- The air impact wrench produces a loud noise level. Wear appropriate hearing protection. All persons in the vicinity of the work area must wear suitable hearing and eye protection.
- Wear protective clothing like safety goggles and work gloves as well as a face mask.
- Always wear appropriate work clothing. Wear tight-fitting clothing and non-slip footwear. Use a hair net to cover long hair. Jewellery and loose clothing may get caught in moving parts of the tool.
- Do not let the device run at full speed without loading.
- Always disconnect the air impact wrench from the compressed air supply when the tool is not in use. Disconnect it also before carrying out maintenance work or before replacing the tool accessories (socket, etc.).
- Ensure that all connections and hoses are properly attached and in good working order. Loose hoses can pose a serious risk of injury.
- Before using the air impact wrench and its accessories, inspect them carefully to ensure that they are not damaged. Do not use them if you notice any damage.
- Only use sockets that are specifically designed for pneumatic impact wrenches.
- Keep your work area clean. Untidy work areas can be a leading cause for accidents. Ensure good lighting when working with the device.
- Do not carry out any structural modifications or emergency repairs on the impact wrench. Use it only for the purpose for which it was intended.
- Disconnect the impact wrench from the compressed air supply before carrying out any maintenance or repair work.
- The maximum working pressure of 10 bar must not be exceeded.
- The working pressure must be set by means of a (filter) pressure regulator.
- Only use compressed air as the energy supply. Do not use gases.
- Do not operate the tool unloaded at idle speed. Risk of injury through ejected sockets.
- Never touch rotating parts.
- Only tighten bolts or nuts lightly (not firmly) with the impact wrench. Afterwards the bolts or nuts need to be tightened with a torque wrench according to the torque specifications (of the object you are working on).
- Do not use great force to loosen or tighten screws – Attention! In case you are working with thinner materials (aluminium or similar) overtightening with the impact wrench may damage the thread or the screw seat.
- Caution! When unscrewing screws or nuts, they remain in the socket. The sockets can be thrown out. Risk of injury for you and other persons.
- Be careful! The high sound level when using the impact spanner can impair workplace communication.
- Be careful! During operation, vibrations from the device are transferred to the operator. Always work with work gloves.
- Be careful! During operation, dust and dirt particles can be blown up and oil and other liquids can be released. Always wear safety goggles and a face shield.
- If there are any leaks or other malfunctions, immediately disconnect the unit from the compressed air source and correct the malfunction.
Technical specifications
| Idle speed (rpm) | 4200 |
|---|---|
| Bolt diameter (㎜) | 41 |
| Air pressure range (bar) | 6–10 |
| Air inlet opening (inch) | ½ |
| Max. torque (Nm) | 2380 |
| Gear | Square drive |
| Square drive Size (㎜) | 25.4 (1″) |
| Weight (㎏) | 17 |
| Accessories | 1 × air impact wrench |
2 × sockets (32 mm, 33 mm diameter) 1 × hexagon key
1 × handle (additionally attachable) 1 × fitting
1 × plastic case
CAUTION : When working with the air impact wrench, hearing protection must be worn. Some noise caused by this device is unavoidable. In the case of complex work it is advisable to plan the tasks and, if necessary, observe rest periods. Working hours must be limited to the bare minimum. Ear defenders must be worn for personal protection.
Product description
This tool has a reversible spindle that drives a hammer. This hammer periodically hits an anvil that includes a drive adapter. This is intended to tighten or loosen screws and nuts without the power tool causing a major torque reaction.
Use
This product is the perfect assembly tool for working on cars, trucks, boats,
construction equipment, excavator steel chains and more.
Air line
Use a ¼″ air hose to connect the compressor and tool. The compressed air is
cooled and the water it contains is separated when the air leaves the
compressor. However, some of the water condenses in the pipeline and can get
into the mechanism of the tool. This may lead to malfunctions of the device.
Install an air filter and oiler between the compressor and the tool. Use a
compressor with 3 hp or more for each tool.
| № | Name | № | Name |
|---|---|---|---|
| 1 | Tool | 6 | Air supply |
| 2 | Leader hose | 7 | Drain valve (Drain daily!) |
| 3 | Coupler | 8 | Regulator |
| 4 | Recoil hose | 9 | Oiler |
| 5 | Water separation | 10 | Nipple |
Tools used
Only use sockets and adapters that are in perfect condition. The sockets and
adapters provided for this pneumatic tool are specified as square drive
sockets in the technical data table.
Safety
- When working with this device, always wear suitable eye, hearing, and mouth protection as well as gloves to minimize the risk of injury.
- The workplace must be well ventilated.
- Release the on/off switch if the power supply and the compressed air supply fail.
Operation
On/off switch
The switch is located inside or outside of the handle. It is a dead man’s
switch. As soon as you release the trigger, the tool will stop rotating. Wait
a few moments until the tool has stopped rotating completely.
For safety reasons, place it on a flat surface or in a holder.
Speed adjuster
You can freely set the speed in three steps by turning the rotary knob. 1 is
the lowest speed, 3 the highest.
Direction of rotation
Make sure that the direction of rotation is correct before operating the tool.
The letter “F” indicates forward rotation, the letter “R” indicates reverse
rotation. Forward rotation always refers to a clockwise rotation from the
point of view from operator.
Maintenance
Lubrication
Before connecting the hose, apply 4 to 5 drops of spindle oil to the air
inlet. Using thicker oil can cause poor performance or malfunction. If thicker
oil is accidentally used, wash it off immediately. In addition, oiling is
required every 3–4 hours of operation.
Storage
Do not store the device in a place with high humidity. If the tool is stored
immediately after use, residual moisture inside the tool can lead to rust
formation. Before storage and after operation, oil the tool at the air inlet
with spindle oil and operate it briefly.
Disposal regulations
EU guidelines regarding the disposal of scrap electric appliances (WEEE, 2012/19/EU) were implemented in the law related to electrical and electronic equipment and appliances.
All WilTec electric devices that fall under the WEEE regulations are labelled with the crossed-out wheeled waste bin logo. This logo indicates that this electric equipment must not be disposed with the domestic waste.
The company WilTec Technik GmbH has been registered in the German registry EAR under the WEEE registration number DE45283704.
Disposal of used electrical and electronic appliances (intended for use in the
countries of the European Union and other European countries with a separate
collection system for these appliances).
The logo on the article or on its packaging points out that this article must
not be treated as normal household waste but must be disposed to a recycling
collection point for electronic and electrical waste equipment.
By contributing to the correct disposal of this article you protect the
environment and the health of your fellow men. Environment and health are
threatened by inappropriate disposal.
Material recycling helps reduce the consumption of raw materials.
Additional information on recycling this article can be provided by your local
community, municipal waste disposal facilities, or the store where you
purchased the article.
Address:
WilTec Wildanger Technik GmbH
Königsbenden 12 / 28
D-52249 Eschweiler
Support
The information contained in this document may alter at any time without previous notice. It is prohibited to copy or spread any parts of this document in any way without prior written allowance. All rights reserved.
The WilTec Wild anger Technik GmbH cannot be held accountable for any possible
mistakes in this operating manual, nor in the diagrams and figures shown.
Even though, the Wilted Wild anger Technik GmbH has undergone biggest possible
efforts to ensure that the operating manual is complete, faultless, and up to
date, mistakes cannot be entirely avoided.
If you should find a mistake or wish to make a suggestion for improvement, we
look forward to hearing from you.
Send an e-mail to:
or use our contact form:
https://www.wiltec.de/contacts/
The most recent version of this manual in various languages can be found in
our online shop via:
https://www.wiltec.de/docsearch
Our postal address is:
WilTec Wildanger Technik GmbH
Königsbenden 12
52249 Eschweiler
Germany
To return orders for exchange, repair, or other purposes, please use the following address. Attention! To allow for a smooth execution of your complaint or return, it is important to contact our customer service team before returning the goods.
Returns Department
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler
E-mail: service@wiltec.info
Tel: +49 2403 55592–0
Fax: +49 2403 55592–15