XPOtool 61870 71 Pieces Compressed Air Tool Set with Impact Wrench and Accessories User Manual

XPOtool 61870 71 Pieces Compressed Air Tool Set with Impact Wrench and

Accessories

Read and follow the operating instructions and safety information before using for the first time.

Technical changes reserved!
Due to further developments, illustrations, functioning steps, and technical data can differ insignificantly.

Updating the documentation
If you have suggestions for improvement or have found any irregularities, please contact us.

The information contained in this document may alter at any time without previous notice. It is prohibited to copy or spread any parts of this document in any way without prior written allowance. All rights re-served. The Wil Tec Wild anger Technik GmbH cannot be held accountable for any possible mistakes in this operating manual, nor in the diagrams and figures shown. Even though, the Wil Tec Wild anger Technik GmbH has undergone biggest possible efforts to ensure that the operating manual is complete, faultless, and up to date, mistakes cannot be entirely avoided.
If you should find a mistake or wish to make a suggestion for improvement, we look forward to hearing from you.

The information contained in this document may alter at any time without previous notice. It is prohibited to copy or spread any parts of this document in any way without prior written allowance. All rights re-served.
The Wil Tec Wild anger Technik GmbH cannot be held accountable for any possible mistakes in this operating manual, nor in the diagrams and figures shown.
Even though, the Wil Tec Wild anger Technik GmbH has undergone biggest possible efforts to ensure that the operating manual is complete, faultless, and up to date, mistakes cannot be entirely avoided. If you should find a mistake or wish to make a suggestion for improvement, we look forward to hearing from you.

Send an e-mail to:

• service@wiltec.info

or use our contact form:

• https://www.wiltec.de/contacts/

The most recent version of this manual in various languages can be found in our online shop via:

• https://www.wiltec.de/docsearch

Our postal address is:
Wil Tec Wild anger Technik GmbH Königsbenden 12 52249 Eschweiler

Germany
To return orders for exchange, repair, or other purposes, please use the following address. Attention! To allow for a smooth execution of your complaint or return, it is important to contact our customer service team before returning the goods.

Returns Department
Wil Tec Wild anger Technik GmbH Königsbenden 28 52249 Eschweiler

• E-mail: service@wiltec.info
• Tel: +49 2403 55592–0
• Fax: +49 2403 55592–15

Introduction

Thank you for purchasing this quality product. To minimize the risk of injury we urge that our clients take some basic safety precautions when using this device. Please read the operation instructions carefully and make sure you have understood its content.

Keep these operation instructions safe.

Safety precautions

• Modifications in the interest of technical progress may be made by the manufacturer without prior notice and may not be included in the operating instructions.
• Check the device for completeness, tightness, and function before commissioning.
• Never put a defective or non-functional device into operation. Contact the manufacturer or have the device checked by a qualified specialist.
• Always work with care and the necessary caution.
• Do not use excessive force under any circumstances.
• Use safety equipment. Always wear protective goggles with side protection, ear protection, res-piratory protection, and safety shoes.
• Always work in well-lit locations.
• Always make sure that no body parts or clothing can get into danger areas (e.g., the chisel, the grinder, etc.) during the work process.
• Ensure that the unit is stable and safe when in use.
• Keep children or unauthorized third parties away from the device.
• Avoid unintentional operation of the operating lever when the unit is not in use or when connect-ing the compressed air hose.
• Do not make any technical changes to the device, use only approved accessories.
• Do not apply excessive pressure with the tool on the material to be machined, the recoil could lead to injuries.
• Never disconnect the compressed air hose from the unit while the control lever of the unit is engaged.
• Make sure that the torsion spring (if included) is always mounted on the device.
• Never carry the unit by the compressed air hose.
• Never exceed the permissible inlet pressure of 6 bar.
• Only use compressed air as pressure source, never gases such as pure oxygen.
• Disconnect the compressed air supply from the unit when it is not in operation.
• Do not operate the machine if you are tired or under the influence of alcohol, drugs, medicine, or other intoxicating substances.
• tore packaging parts (foils, plastic bags, polystyrene, etc.) only in places which are not accessible to children, especially infants, since parts of packaging often present undetectable dangers (e.g., danger of suffocation).

Intended use

• The compressed air unit set contains various compressed air operated units suitable for certain tasks depending on the concept (see respective chapters).
• The devices are not suitable for permanent operation.

Content

Assembly and commissioning in general

Before start-up

• Seal the supplied plug nipple with sealing tape and then screw it into the compressed air connection.
• Only operate the compressed air unit with an oiler.
• Pressure reducer must be present on the compressor.
• Install a water separator (filter) before the oiler.
• The maximum operating pressure of your air tool is 6 bar. If you set your pressure minimum higher than 6 bar, your air tool may be overloaded.
• During longer breaks in operation, we recommend cleaning and lubricating the air tool thoroughly.
• When the unit is put back into operation, add some compressed air oil to the connection of the compressed air unit, let the unit run for a short time, then operate it with compressed air lubricator. Some units are equipped with an infinitely variable regulation for speed and impact force (e.g., impact wrench, drill left/right barrel, chisel hammer set, random orbit sander, etc.).

Tool: impact wrench

Figure

connection
C| Trigger lever| |

Intended use

• The impact wrench is suitable for tightening and loosening screw connections using com-pressed air.
• Do not use impact wrenches for purposes other than their intended purpose.
• Secure pneumatic tools against children.
• Only work when you are well rested and concentrated.
• Compressed air connection only via a quick-release coupling.
• Working pressure adjustment must be carried out via a pressure reducer.
• Do not use oxygen or flammable gases as energy source.
• Before any maintenance, adjustment, or cleaning work, disconnect the unit from the com-pressed air source.
• Only use original spare parts.
• Never run unloaded at full idle speed.
• Wear the necessary protective clothing when working with the impact wrench.

Start-up

• Screw the supplied plug-in nipple into the compressed air connection (E) and seal it with Teflon tape.
• Insert the required plug-in attachment onto the square (A). Set the correct direction of rotation on the reversing lever (B):
  • Push backwards (“REVERSE”) = counter-clockwise = loosen screw
  • Push forward (“FORWARD”) clockwise = tighten screw
• Push the plug-in attachment onto the screw knob. Actuate the trigger (C). On the air regulator (D), the air supply can be infinitely adjusted by turning the knob.
• The connection to the compressed air source takes place via a flexible compressed air hose with quick coupling.

Maintenance and care

• Regular lubrication is a prerequisite for the proper functioning of your pneumatic tool and a long service life. The following lubrication options are available:
  • Using a mist lubricator: A complete maintenance unit includes a mist lubricator and is at-tached to the compressor (not included).
  • Using a line oiler:
  • A line lubricator is installed in the immediate vicinity of the tool (approx. 50 cm distance), which supplies the tool sufficiently with oil.
  • If the pneumatic tool has been out of operation for several days, you must add 5–10 drops of special tool oil to the compressed air connection before switching it on.
  •  By hand: If your system has neither a maintenance unit nor a line lubricator, you must add 3–5 drops of special tool oil to the compressed air connection before each commissioning of your impact wrench.
• Store your air tool only in dry, frost-proof rooms.
• Never clean the tool with aggressive cleaning agents.

Tool: chisel hammer

Intended use

• The device is suitable for mortising work in stone, plaster, and masonry.
• The device is not suitable for mortising work on floors, road surfaces, etc.

Start-up

ATTENTION: Never point the rotating end of the tool at yourself or other persons!

1. Make sure that the compressor is switched off.

2. Connect the compressed air hose to the compressed air connection of the chisel hammer.

3. Insert the chisels into the chisel hammer holder, fix it with the torsion spring (fix counter-clock-wise) so that it is securely locked in place.

4. Connect the compressor to a suitable power outlet.

5. Turn the compressed air regulator of the compressor to the lowest setting.

6. Switch on the compressor.

7. Set the pressure to max. 6 bar.

8. Hold the tool with both hands and press the tip against the workpiece.

9. Pull the trigger of the unit to start it up.
   NOTE: The device only works when the tip of the chisel is pressed against the workpiece!

10. Do not press too hard against the material with the chisel, this could lead to an uncontrolled recoil.

11. When the operation is complete, release the trigger and disconnect the unit from the com-pressed air supply.

12. After disconnecting the compressed air source, press the control lever several times to allow the residual compressed air in the unit to escape.

Chisel change

• Make sure that the unit is disconnected from the compressed air source!
• IMPORTANT: Even after disconnecting the unit from the compressed air source, there may still be residual air in the unit! Therefore, press the control lever several times to allow the residual air to escape from the unit!
• Turn the torsion spring clockwise to release the chisel and pull it out.

Maintenance and care

• Regular lubrication is a prerequisite for the proper functioning of your pneumatic tool and a long service life. The following lubrication options are available:
  • Using a mist lubricator: A complete maintenance unit includes a mist lubricator and is attached to the compressor (not included).
  • Using a line oiler:
  • A line lubricator is installed in the immediate vicinity of the tool (approx. 50 cm distance), which supplies the tool sufficiently with oil.
  • If the pneumatic tool has been out of operation for several days, you must add 5–10 drops of special tool oil to the compressed air connection before switching it on.
  • By hand: If your system has neither a maintenance unit nor a line lubricator, you must add 3–5 drops of special tool oil to the compressed air connection before each commissioning of your chisel hammer.
• Store your air tool only in dry, frost-proof rooms.
• Occasionally exchange the spring (see exploded diagram).
• Never clean the tool with aggressive cleaning agents.

Tool: ratchet screwdriver

Figure

Intended use

• The ratchet wrench is a handy, pneumatic tool for manual use.
• It is used to generate a rotary motion within a limited working area for loosening or tightening screw connections.

Start-up

• Screw the plug nipple into the reducing nipple. Use a ring spanner or open-end wrench. Attention: Seal the thread with Teflon tape!
• Attach the required socket wrench set to the actuator. Connect the air hose with quick coupling to the plug nipple. Place the socket wrench insert on the nut or screw to be loosened or tightened. Set the desired direction of rotation on the changeover lever, actuate the trigger lever.

Maintenance and care

• Regular lubrication is a prerequisite for the proper functioning of your pneumatic tool and a long service life. The following lubrication options are available:
  • Using a mist lubricator: A complete maintenance unit includes a mist lubricator and is attached to the compressor (not included).
  • Using a line oiler:
  • A line lubricator is installed in the immediate vicinity of the tool (approx. 50 cm distance), which supplies the tool sufficiently with oil.
  • If the pneumatic tool has been out of operation for several days, you must add 5–10 drops of special tool oil to the compressed air connection before switching it on.
  • By hand: If your system has neither a maintenance unit nor a line lubricator, you must add 3–5 drops of special tool oil to the compressed air connection before each commissioning of your ratchet screwdriver.
• Store your air tool only in dry, frost-proof rooms.

Tool: Rod grinder

ATTENTION: Never point the rotating end of the tool towards yourself or other persons. Connect the unit to the air supply hose.

Intended use

• The compressed air-powered device is suitable for smoothing surfaces or removing coatings from surfaces.
• Not suitable for industrial processing of parts.

Operating instructions

• Before connecting the compressed air hose to the unit, make sure that the operating lever is NOT pressed!
• Always secure the workpiece to be handled before handling it with the pneumatic tool. Never hold the workpiece with one hand while operating the tool with the other!
• Never exert too much pressure on the workpiece, this could result in a recoil with unforeseeable consequences (injuries)!
• All attachment replacement, adjustment and maintenance work may only be carried out with a separate compressed air hose.

Maintenance and care

• Regular lubrication is a prerequisite for the proper functioning of your pneumatic tool and a long service life. The following lubrication options are available:
  • Using a mist lubricator: A complete maintenance unit includes a mist lubricator and is attached to the compressor (not included).
  • Using a line oiler:
  • A line lubricator is installed in the immediate vicinity of the tool (approx. 50 cm distance), which supplies the tool sufficiently with oil.
  • If the pneumatic tool has been out of operation for several days, you must add 5–10 drops of special tool oil to the compressed air connection before switching it on.
  • By hand: If your system has neither a maintenance unit nor a line lubricator, you must add 3–5 drops of special tool oil to the compressed air connection before each commissioning of your rod grinder.
• Store your air tool only in dry, frost-proof rooms.

Technical data

Max. operating pressure
(applies to all compressed air devices in the set)| 6 bar
---|---
Impact wrench
Max. release torque (Nm)| 311
Max. tightening torque (Nm)| approx. 250
Max. rotation speed (r⁄min)| 7000
Vibration under load (㎨)| < 2.5
Square socket (inch)| ½
Sound pressure level (dB (A))| 89
Air consumption (ℓ⁄s)| approx. 6
Weight (㎏)| approx. 2
Chisel hammer
Stroke rate (strokes ⁄min)| 4500
Air consumption (ℓ⁄min)| approx. 200
Compressed air connection (inch)| ¼
Weight (㎏)| approx. 1.5
Ratchet screwdriver
Max. release torque (Nm)| 61
Max. work area| M8
Sound pressure level (dB (A))| 89
Vibration under load (㎨)| < 14.7
Max. rotation speed (r ⁄min)| 150
Air consumption (ℓ⁄min)| approx. 200
Weight (㎏)| approx. 1.2
Rod grinder
Max. rotations speed (r ⁄min)| 22000
Air consumption (ℓ⁄min)| approx. 200
Compressed air connection (inch)| ¼
Weight (㎏)| approx. 0.6

Exploded views and parts lists

Impact wrench

Rod grinder

Ratchet screwdriver

Disposal regulations

• EU guidelines regarding the disposal of scrap electric appliances (WEEE, 2012/19/EU) were implemented in the law related to electrical and electronic equipment and appliances.
• All Wil Tec electric devices that fall under the WEEE regulations are labelled with the crossed-out wheeled waste bin logo. This logo indicates that this electric equipment must not be disposed with the domestic waste.
• The company Wil Tec Technik GmbH has been registered in the German registry EAR under the WEEE-registration number DE45283704.

Disposal of used electrical and electronic appliances (intended for use in the countries of the European Un-ion and other European countries with a separate col-lection system for these appliances). The logo on the article or on its packaging points out that this article must not be treated as normal house- hold waste but must be disposed to a recycling collection point for electronic and electrical waste equipment. By contributing to the correct disposal of this article you protect the environment and the health of your fellow men. Environment and health are threatened by inappropriate disposal.

Material recycling helps reduce the consumption of raw materials.

Additional information on recycling this article can be provided by your local community, municipal waste disposal facilities, or the store where you purchased the article.

• Address:
• Wil Tec Wild anger Technik GmbH
• Königsbenden 12 / 28
• D-52249 Eschweiler

Important notice:
The reprint or reproduction, even of excerpts, and any commercial use, even in part, of this instruction manual require the written permission of Wil Tec Wild anger Technik GmbH.

References

• WilTec - Ihr Online Shop für Haus, Garten, Werkstatt, Freizeit

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