VISION GRILL Professional Kamado Gas Insert User Guide

VISION GRILL Professional Kamado Gas

WELCOME TO VERSATILE KAMADO COOKING

Your new Kamado Quickchange Gas Insert completes your existing Vision Grills Kamado, allowing you to sear, grill, bake, and smoke all types of food with your choice of Charcoal or Gas. For those times you want to quickly prepare a meal without the use of charcoal, you have the Quickchange Gas Insert to help you. Simply pull out the removable Ash Drawer and slide in the Gas Insert, position the Heat Exchanger, and fire it up! Welcome to the newest innovation for versatile Kamado cooking! Before beginning, make sure to read the following Manual completely for instructions on operating with NATURAL GAS.

PARTS

PART NAMES

1. Lava Stone
2. Stainless Steel Stone Bracket
3. Infrared Heat Exchanger
4. Gas Grill Burner Insert
5. Gas Grill Burner Insert Knob
6. Ignition Button Cap
7. Gas Hose with Quick Disconnect Fitting
8. Gas Supply Hose Bracket (x2)
9. Match Ignition Tool

SAFETY INFORMATION

PLEASE READ THE ENTIRE MANUAL BEFORE OPERATING YOUR VISION GRILLS KAMADO GRILL. PLEASE KEEP THIS MANUAL FOR FUTURE REFERENCE.
ATTENTION! Use caution when cooking as grill surfaces get hot. To avoid burns, always use protective gloves to adjust top and bottom vents when grill is in use. Do not wear loose clothing near the grill.
ATTENTION! This barbecue will become very hot; do not move it during operation. For outdoor cooking use only. Do not operate grill indoors or in an enclosed space. Use grill only in well ventilated area around the grill, free from combustible materials. Allow for at least 3 feet/1 meter of clearance around grill (house, other outdoor products, hanging tree limbs, shrubs, etc.).
WARNING! Keep children and pets away from the grill at all times. Do not allow children to operate grill. Never leave grill unattended when in use. Grill needs to be placed securely on a level base prior to use. Only operate grill on a hard, stable level surface (concrete patio, ground, etc.) capable of supporting the grill’s weight when loaded with food. Never operate grill on wood support surface, wood deck or similar combustible support surfaces under any conditions. Never attempt to move grill when it is in operation or cooling down. Never operate this grill within 25 feet/7.5 meters of any flammable liquid. Never operate this grill within 10 feet/3 meters of a gas cylinder. The grill should not be placed under combustible structures, such as garage, porch, patio, or carport. Burning charcoal or propane gives off carbon monoxide, which has no odor and can cause death. The use of alcohol, prescription or non-prescription drugs may impair the operator’s ability to properly assemble or safely operate the grill. Do not use on boats or recreational vehicles.
CAUTION: Never use lighter fluid, gasoline, or other volatiles to start your charcoal, as they are dangerous and leave a residual taste in your food. NEVER use Charcoal Briquettes that contain starting chemicals or additives. Use only firelighters complying to EN 1860-3. Use utmost care when adding charcoal to grill. Electric start-up is recommended. Dispose of cooled ashes by placing them in aluminum foil, soaking with water and discarding in a non- combustible container. When operating with gas, top vent MUST be open at all times, see instructions.

SET UP

Step 1: Attach Hose Brackets

• Attach the two hose brackets (used to hold gas hose), with eyelets facing in, onto the front and rear legs of cart (Step 2).
• Put the gas tank on the Gas Tank Caddy and tighten into place using Gas Tank Caddy knob (Step 3a).

Step 2: Install Battery

• Remove Ignition Button Cap by turning counter clockwise. Insert AA battery (not included) negative end first.
• Replace Ignition Button Cap by tightening clockwise.
• Press Red Ignition Button and hold in to test battery. This will create spark on burner that will start your grill. (See STARTING SECTION for starting operation).

Step 3: Connect to Gas Source

• Using the Quick Connect fitting on the Gas Supply Hose, pull back spring-loaded locking ring and slide over male connection.
• Once it has snapped into place, give slight tug on gas line to ensure that it is securely connected.
• Turn valve on gas source to Open position.

WARNING

Always wait for grill to completely cool before opening built-in ash drawer. When charcoal cooking above 500º F/260º C, with both top and bottom vents closed, rapidly opening the lid creates a sudden rush of oxygen into the grill, which can cause a flare-up of flames. When in this cooking mode, we recommend that, prior to opening the lid, you open both top and bottom vents to allow oxygen to stabilize inside the grill, minimizing the possibility of flare-ups.

MAINTENANCE & TROUBLESHOOTING

1. After grill has cooled, use a soft cloth to clean exterior of grill.

2. Clean the cooking grates before and after cooking.
   Note: Remove surface dust and grease.

3.  Infrared Heat-Exchanger should be clean prior to each use.

   • Check for debris in the heat exchanger.
   •  If debris is present, please remove it with a stiff brush.

4.  Clean Side Shelves with mild detergent.

5.  When grill is cooled, use grill cover to prolong life of grill.

6.  When the Gas Insert is not in use:

   • Ensure that the Control Knob is off.
   •  Ensure that the valve on gas tank is turned to Closed position.
   • Ensure that there is not gas leakage from the gas hose.

7.  Leak Detection Method.

   • Inspect valve connections, port and regulator assembly.
     Look for any damage or debris. Remove debris.

   • Inspect hose for damage.

   • Turn gas cylinder knob clockwise to Open position.

   • Pour soapy water or Leak Test Solution (sold separately) at the connection spot of the gas cylinder to check whether there is gas leakage.

Manual Ignition (Match Ignition) Method of Operation

1.  Put match in the ignition tool as shown.
2. Light match, insert inside the front right opening as shown.
3. Slide match to the inside back of the Gas Insert, reaching the burner. (Rear Side View shown)
4.  Turn the knob to Low and press it down until it is lit. If ignition does not occur within 5 seconds, turn the Control Knob to OFF position. Wait 5 minutes and repeat the lighting procedure.
5. Light the gas and observe flame within the Heat Exchanger.

STARTING

ATTENTION: The grill needs to be cooled before switching from the Ash Drawer to the Quickchange Gas Insert.

Step 1: Fully Open Top Vent
Turn Top Vent to position 3 (or SEAR). Keep the Top Vent fully open.
WARNING: When using Quickchange Gas Insert, Top Vent must be open to position 3 (or SEAR) at all times.

Step 2: Remove Ash Drawer
Remove Cooking Grates and Charcoal Grate. Sweep all excess charcoal and ash into Ash Drawer. Pull out Ash Drawer and empty ash from drawer, then store in a cool, dry place.

Step 3: Insert Gas Insert
Slide Gas Insert into grill opening in the base of the grill until it stops and locks into place.

Step 4: Position Heat Exchanger
Install the stainless steel infrared Heat Exchanger on top of the Gas Insert. Allow the 2 bottom stems of Heat Exchanger to drop into the slots on top of the Gas Insert.

Step 5: Place Heat Diffuser Lava Stone
Spread bracket so it makes an “X” shape and lower onto fire bowl, allowing the bracket to rest on edge of bowl. Lower Lava Stone onto the bracket. Replace cooking grates with hinged sections facing towards the front of grill.

Step 6: Connect to Gas Supply
Using the Quick Connect fitting on the Gas Supply Hose, pull back spring- loaded locking ring and slide over male connection. Once it has snapped into place, give slight tug on gas line to ensure that it is securely connected. Turn the valve on gas supply to Open position SLOWLY.

Step 7: Ignite Gas Insert
Use leak test* to ensure there are no leaks. Open grill lid. Confirm the Control Knob is in the “OFF” position. Press and hold in the Red Ignition Button. Device will emit a “clicking” sound. Push the control knob in and slowly turn from OFF setting to LOW setting. Continue to hold knob. While holding the control knob on the LOW setting press the Red Ignition Button. Continue to hold the knob on the LOW setting for about 5-6 seconds, to allow the thermocouple inside to get warm enough to maintain the flame. Observe fire is lit in Heat Exchanger. Close grill lid and observe grill thermometer. Adjust to desired temperature by adjusting Control Knob.

NOTE: ALWAYS IGNITE YOUR INSERT IN THE LOW SETTING. In order to get to “HIGH”, push the Control Knob in and turn counter-clockwise until second “click” is heard and the tick mark is completely horizontal. If ignition does not occur within 5 seconds, turn the Control Knob to OFF position. Wait 5 minutes and repeat the lighting procedure.

SETTING TEMPERATURE

Lock Top Vent
Turn Cast Iron Top Vent to position 3. Turn locking pin counter clockwise until it drops down in place, keeping the Top Vent fully open.
WARNING: When using Quick change Gas Insert, Top Vent must be locked open to position 3 at all times.

The Quick change cooking temperatures are controlled by adjusting the burner knob on the Gas Insert. Experiences may vary depending on your environment, temperature, wind flow, etc. We suggest grilling initially with the Kamado for 5-6 times to get past the learning curve of your grill, in your environment. The top vent plays a big role in regulating temperatures and putting out fuel. Your grill is properly seasoned when it has a buildup of creosote on the ceramic and top vent.

• Caution – If you’re cooking low and slow, do not let the grill get too hot. Keep the temperature low, it will take time to cool down.
• Caution – Continuous grilling at high temperatures will cause the felt gasket to burn.

Prevent Flare-Ups:
If the lid is lifted too quickly, oxygen will rush inside the grill causing a flare-up. To prevent a flare up, lift the lid 1” / 25mm and count to three before fully opening the grill.

COOKING TEMPERATURE

Brisket (8 – 12 lbs)| 1.5 hours/lb| 225 – 250| 185 – 205| | Rare| 125 + 3 min. Rest| ———
---|---|---|---|---|---|---|---
Short Ribs| 5 hours| 225 – 250| Pulls back from bones| | Medium-Rare| 130 – 135| 145 + 3 min. Rest
Tenderloin (3 – 4 lbs)| 1-4 hours| 225 – 250| 120 – 160| | Medium| 135 – 140| 150
Spare Ribs (2.5 – 3 lbs)| 5 – 7 hours| 225 – 250| Pulls back from bones
---|---|---|---
Tenderloin (1.5 – 2 lbs)| 2.5 – 3 hours| 225 – 250| 160

GENERAL INSTRUCTIONS

This instruction manual contains important information necessary for the proper assembly and safe use of the appliance. Read and follow all warnings and instructions before assembling and using the appliance. Keep this manual for future reference. Always wait for grill to be completely cooled before opening built-in ash drawer. When charcoal cooking above 500º F/260º C, with both top and bottom vents closed, rapidly opening the lid creates a sudden rush of oxygen into the grill, which can cause a flare-up of flames. When in this cooking mode, we recommend that, prior to opening the lid, you open both top and bottom vents to allow oxygen to stabilize inside the grill before opening, minimizing the possibility of flare-ups.

1. The installation conforms with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1; or Propane Storage and Handling Code, B149.2.
2. This outdoor cooking gas appliance shall be used only outdoors and shall not be used in a building, garage or any other enclosed area.
3. This outdoor cooking gas appliance is not intended to be installed in or on boats and not intended to be installed in or on recreational vehicles.
4. Minimum clearance from sides and back of unit to combustible construction, 32” from sides and 32” from back. And the outdoor cooking gas appliance shall not be used under overhead combustible surfaces.
5. Please inspect the hose before each use of the outdoor cooking gas appliance. If it is evident there is excessive abrasion or wear, or the hose is cut, it must be replaced prior to the outdoor cooking gas appliance being put into operation. The replacement hose assembly shall be that specified by the manufacturer.
6. Lighting Instruction
   • Read the instructions before lighting.
   • Open lid during lighting.
   • Confirm that the control knob is in the “OFF” position.
   • Press and hold in the Red ignitor button. Device will emit a clicking sound.
   • While holding in Red ignitor button, Push in control knob and turn to “Low” position. Observe fire is lit.
   • If ignition does not occur within 5 seconds, turn the burner control(s) off, wait 5 minutes, and repeat the lighting procedure.
7. Note
   •  Keep outdoor cooking gas appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
   •  Do Not obstruct the flow of combustion and ventilation air.
   •  Keep the ventilation opening(s) free and clear from debris.
   • Visually check burner flames including pilot burner flame.
   • Clean outdoor cooking gas appliance, including special surfaces, with recommended cleaning agents, if necessary.
   • Check and clean burner/venturi tubes for insects and insect nests. A clogged tube can lead to a fire beneath the grill.
8.  If parts are missing, contact Vision Grills at (877)917-4273 or contact Vision Grills via e-mail at help@visiongrills.com or through the website at www.visiongrills.com.
9. If the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply. Storage of an outdoor cooking gas appliance indoors is permissible only if disconnected from the gas source.
   •  The outdoor cooking gas appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 0.5 psi (3.5 kPa).
   • The outdoor cooking gas appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
10. The pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. If pressure regulator and hose assembly are missing or need to be replaced, contact Vision Grills at (877)917-4273 or contact Vision Grills via e-mail at help@visiongrills.com or through the website at www.visiongrills.com.

WARRANTY

Subject to the following terms and conditions, Phase 2, LLC, d/b/a Vision Grills (“Vision Grills”) warrants to the original purchaser that the grill insert manufactured or supplied by Vision Grills will be free from defects in material and workmanship under normal use for the following periods from the original date of purchase: Three years for burner and all other metal parts; 90 days for lava stone & bracket, quick disconnect, and hose. This Warranty is contingent upon purchaser registering the product at www.visiongrills.com/register or within 30 days from the date of purchase along with a copy of the original dated sales receipt which can be attached in an electronic format (i.e. scan, photograph, etc.) to your registration at www.visiongrills.com/register. Failure to do so will invalidate the warranty. Any damages or defects present at the time of purchase must be noted on the original dated sales receipt. This Warranty is not transferable to subsequent owners. If you cannot register online, it will be necessary to contact Vision Grills customer service at 877-917-4273 or email help@visiongrills.com. If any product covered by this Warranty is defective due to a covered warranty condition, such product will, at the option of Vision Grills, be repaired to its original condition or replaced with a comparable new product or part. The repair and/or replacement of parts shall constitute the extent of the liability and obligations of Vision Grills under this Warranty. Purchaser is required to provide photographic evidence to assess the damage when submitting claim. This Warranty does not cover damages caused by improper assembly, improper care, failure to follow directions of use, misuse, abuse, negligence, extreme environmental conditions, normal wear and tear, accidents, acts of nature, or unauthorized repair, alteration or modification, as determined by Vision Grills. Vision Grills is not liable for any default or delay in its performance under this Warranty that is caused by any circumstances beyond its control. While Vision Grills uses rust-resistant materials, the Warranty as to metal parts does not cover rust or oxidation unless the structural integrity of the grill insert is compromised as determined by Vision Grills. This Warranty does not cover purchases with unauthorized resellers and/or third parties. Warranty coverage is limited to products purchased at an authorized reseller only. Commercial use and related applications are not covered under this Warranty. Warranty coverage is based on normal residential use and maintenance. Vision Grills shall not be liable for any delay or default under this Warranty caused by any event or contingency beyond Vision Grills’s control. This includes acts of nature, fire, government restrictions or restraints, strikes, reduced supply of materials or transportation delays.
THIS WARRANTY IS THE EXCLUSIVE WARRANTY OF VISION GRILLS. VISION GRILLS EXPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS, MERCHANTABILITY, OR FITNESS FOR A PARTICULAR PURPOSE. THIS WARRANTY DOES NOT COVER, AND VISION GRILLS IS NOT LIABLE FOR, ANY DAMAGES RELATING TO LOSS OF TIME, LOSS OF USE OF EQUIPMENT, INCONVENIENCE, OR ANY INCIDENTAL, SPECIAL AND/OR CONSEQUENTIAL DAMAGES. PURCHASER’S EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE LIMITED AS SPECIFIED HEREIN TO REPLACEMENT OR REPAIR OF THE AFFECTED PRODUCT.
Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations and exclusions may not apply to you. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Vision Grills does not authorize any person or entity to assume any obligation or liability on its behalf in connection with the sale and purchase of any of its products. The purchase of any Vision Grills product from anyone other than Vision Grills or an authorized dealer will void the Warranty associated with the product. If you have a question regarding the identity of an authorized dealer, you should contact Vision Grills before you purchase the product. To submit a warranty claim, the original purchaser or authorized agent of the original purchaser must contact Vision Grills at 877-917-4273 or contact Vision Grills via e-mail at help@visiongrills.com or through the website at www.visiongrills.com.

WARNING: FUELS USED IN LIQUEFIED PROPANE GAS APPLIANCES, AND THE PRODUCTS OF COMBUSTION OF SUCH FUELS, CAN EXPOSE YOU TO CHEMICALS INCLUDING BENZENE, WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND CAUSE BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. For more information go to: www.P65Warnings.ca.gov.

References

• FoodSafety.gov
• P65Warnings.ca.gov
• Vision Kamado Grills
• Register Your Grill

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