simaluba simalube 15 Automatic Long-Term Grease Instruction Manual

: June 12, 2024
: simaluba

Table of Contents

simatec app «world of maintenance»
Product Specification
simalube 15
Assembly and Installation
Temperature/Output rate
Recycling Instructions
Filling (for small quantities)
Lubricants
Accessories
EU Declaration of conformity
Customer Support
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

simaluba simalube 15 Automatic Long-Term Grease

simaluba simalube 15 Automatic Long-Term Grease

simatec app «world of maintenance»

With the «simatec world of maintenance» app, the lubricators can be easily configured and then monitored without having to be directly at the lubrication point.

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simatec app «world of maintenance»

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Product Specification

Product	automatic long-term grease and oil dispenser
Power generation	hydrogen gas producing drycell
Working pressure	max. 5 bar
Adjustment	stepless 1–12 months (for standard conditions)
Dispensing rate	see table on page 10
Operating temperature	–20 °C to +55 °C (–4 °F to +131 °F) ambient temperature

(Note: grease consistency changes with temperature)
Operation/Usage| Grease dispenser can be installed in any position, even under water. Attention: do not expose to direct heat.
Certifications/ Approvals| KEMA 09ATEX0098X
IECEx DEK 20.0032XII 1 G Ex ia IIC T6 Ga

II 1 D Ex ia IIIC T200 80 °C Da

simalube 15

Simalube 15

Assembly and Installation

Open the lubricator outlet by removing plug. Do not remove plug from oil filled units!
Cut off the protruding nipple with a knife; a small black point becomes visible (opening now guaranteed).
To start the simalube lubricator, set the gas generator to the required dispensing time (stepless in months, 1–12) using a 3 mm Allen key. The lubricator is activated once the dispensing time has been set. Take the required dispensing quantity from the table on page 10.

•Note the starting date on the label using a waterproof pen.

Prelubricate the greasing lines with a grease pump. Lightly grease the external thread on the simalube and screw it onto the greasing point.

Maximum tightening torque on the (SW 20) hex: 8 Nm.
If necessary, use Simatecaccessories. Carefully follow safety instructions.

Security note: If the lubricator is started without opening the outlet or in case of blocked grease lines within the installation, the pressure in the lubricator can build up approx. 5 bar. At an overpressure the cartridge moves in the housing and opens the pressure chamber. The pressure behind the piston releases. The lubricator cannot be reused.

Warning: For applications in explosive gas or dust atmospheres, precautions shall be taken to minimize the risk from electrostatic discharge or propagating brush discharges at the product surface. Cleaning of the surface shall be done using a damp cloth.

The correct functioning of the lubricator can only be assured if recommended lubricants (see table on page 12) and original simalube accessories are used, and if the installation, operating and maintenance instructions are closely followed. The manufacturer cannot accept any responsibility for damages as a result of ignoring the instructions mentioned above. Important: Before putting simalube into operation fill extensions and the lubrication lines with the appropriate simalube greases (cartouches SL01 …SL26) using a grease gun. Use only original accessories.

Temperature/Output rate

The output rate can be adjusted as required, depending on the ambient temperature (see table).

Example: You want to set the dispensing time for a 15 ml simalube for 180 days.

Ambient temperature: 20 °C Setting: 6

Ambient temperature: 55 °C Setting: 7

simalube 15

Dispensing time (days)	30	90	180	270	360
ml/day	0.50	0.17	0.08	0.06	0.04
Temperature	Setting	Setting	Setting	Setting	Setting
–20 °C	+	2	3.5	5.5	7.5
4 °C	+	2.5	5	7.5	10.5
20 °C	1	3	6	9	12
40 °C	1	3	6.5	9.5	–
55 °C	1	3.5	7	10.5	–

+ use larger dispenser with longer dispensing time
– smallest possible output rate reached

The values relate to laboratory conditions, SL01 with no counterpressure. At low temperatures in particular, the values may vary between one grease type and another. The dispensers must be replaced once the dispensing time set has expired, even if they are not completely empty

The grease quantity dispensed per day is influenced by:

counter pressure/resistance from the grease lines
ambient temperature
viscosity of the grease

Start-up time:

The lubricator requires a certain start-up time until the lubricant is first dispensed. The start-up time varies in line with the volume dispensed and operating temperature selected.

Free app «simatec world of maintanance»: see page 2

Calculation Pro: App suggests correct simalube size and setting based upon entered operational data.
Lubechart: Input simalube locations and settings and receive reminders when replacements are required.

Notes:

In order for the unit to function reliably, it is important to have clear, filled grease lines. It must be ensured that the grease lines are not blocked. Consequently, the grease lines should always be cleared with a grease gun before starting. The simalube can be re-adjusted or switched off during operation. Depending on the temperature and setting, it may take a few days until the lubricant is first dispensed. The user must check the operation of the simalube regularly. Grease lines should be no longer than 0.5 m. Recommended bore diameter: 6–8 mm. Resistance in grease lines has to be minimized, narrow passages and right angles should be avoided. The simalube may only be used to supply a single grease point. No branches may be made. Once the lubricator is installed and activated, it must not be removed and mounted onto another lubrication point.

Recycling Instructions

Unscrew gas generator and dispose of complete unit for battery recycling (see above). Note: Do not detach lubricator near an open flame.
Dispose of empty housing in aluminium recycling. If the lubricator still contains lubricant after use, please dispose of it in accordance with local regulations.

Filling (for small quantities)

Filling with grease

a Push piston all the way forward with the aid of a plastic rod, towards the opening.
b Screw the refill nipple 290-30120 on and connect the grease pump, or screw a refill nipple 290-30130 or 290-30140 onto the grease pump and insert the lubricator onto the nipple. Squeeze the grease into the lubricator, being careful not to make bubbles. Continue the filling procedure until the piston reaches a distance of 12 mm from the end of the housing. Follow fig. 1.

Do not overfill! Caution: Lever presses can create pressure of up to 80 bar, which is enough to destroy the dispenser. The overfill protection device 290-40290 greatly simplifies correct filling.
a Use closing nipple if the dispenser is to be stored.
Position gas generator (make sure the O-ring is positioned correctly) and attach firmly with a 0.8 Nm torque key. Push the inserted cartridge forwards slightly when tightening.
Note grease type and filling date on the label.

Filling with oil

1b. Push the piston back in the direction of the control head, until the piston is 12 mm from the end of the housing. Follow fig. 1.
Filling with oil
2b. Pour in oil through the opening at the bottom.

3b. Position non-return valve (yellow, article no. 290-50600).

4.+5. Continue as above.

Refilling with grease or oil

Unscrew gas generator (SW 21) and recycle with other batteries. Never remove near an open flame! Then proceed as instructed for the first filling.

Note
To ensure that the simalube lubricator operates reliably, only greases that have been tested and approved for use with the simalube should be used. In particular, it is important to ensure the good stability of the grease against bleeding of the base oil and a low consistency class (max. NLGI 2). No guarantee claims will be accepted when dispensers are filled by the user or not explicitly approved lubricants are used. If in doubt, please contact our Technical Department or your local distributor.

Lubricants

The standard lubricant range suitable for simalube includes modern high quality lubricants tested and modified for the special requirements of grease and oil dispensers. Datasheets are available online for all lubricants. Please refer to these datasheets for the instructions/safety regulations of the grease/oil manufacturers.

Lubricant range on simatec.com
https://simatec.com/en/simalube/overview/lubricants
Accessories range on simatec.com
https://simatec.com/en/simalube/accessories
Lubricant range for USA and Canada on simatec.com
https://simatec-usa.com/en/simalube/overview/lubricants
simalube can also be delivered filled with other lubricants or as an empty unit. Ask for advice. The operation of simalube with oils of different viscosities is also possible.

Accessories

Note: Use only original accessories. If you have technically demanding or unusual applications, please contact our Technical Department or your local distributor. More accessories at simatec.com
Accessories range on simatec.com
https://simatec.com/en/simalube/accessories

EU Declaration of conformity

simatec ag
Stadthof 2, CH-3380 Wangen a. Aare, Switzerland declares that the single point lubricators
simalube 15
are designed and manufactured in accordance with
Directive 2014/34/EU of the European Parliament and the Council on the harmonisation of the laws of the Member States relating to equipment and protective systems intended for use in potentially explosive atmospheres The following standards have been applied: EN 60079-0:2018, EN 60079-11:2012
Notified Body:
DEKRA Certification B.V., 6825 MJ Arnhem
Identification number: 0344
Certificate No: KEMA 09ATEX0098X

Wangen a. Aare, den 03.04.2023
Mischa Wyssmann, Managing Director CEO