BacKYard DISCOVERY 2306011COM Metal Grill Gazebo Instruction Manual

BacKYard DISCOVERY 2306011COM Metal Grill Gazebo

Product Information

• Product Name: 92(x015)413 Electrical Enclosure
• Description: The 92(x015)413 Electrical Enclosure is designed to provide secure and organized housing for electrical components.

It is a durable and reliable enclosure that ensures the safety and protection of electrical equipment.

Product Usage Instructions

1. Refer to the assembly instructions that come packaged with the electrical enclosure kit for installation.
2. Select a suitable post on which to install the electrical enclosure.
3. Ensure that the post is stable and capable of supporting the weight of the enclosure.
4. Follow the provided directions for proper installation.
5. Place the electrical enclosure on the selected post.
6. Securely attach the enclosure to the post using the recommended fasteners or mounting hardware.
7. Make sure the enclosure is level and properly aligned.
8. Verify that all connections and cables are properly routed inside the enclosure.
9. Double-check that all electrical components are securely mounted inside the enclosure.
10. Close and latch the enclosure door or cover to ensure proper sealing.
11. Test the functionality of the installed electrical components to ensure everything is working correctly.
12. Regularly inspect the enclosure for any signs of damage or wear, and perform maintenance as needed.
13. Refer to the user manual or contact customer support for any additional questions or troubleshooting assistance.

SORTING PARTS

• It is critical for ease of assembly that you take the time to sort and organize the parts and hardware.

METAL PARTS

• Organize metal parts by the three-digit, alpha-numeric number stamped on each part (ex. P01 ).
• If there are multiple parts with the same stamped number, stack those pieces together.
• Stamps can be found on the flat surface of the parts or on the end of the parts.
• Allow yourself plenty of room – the parts can take up a significant amount of space.

NOTE: CARTONS ARE NOT ORGANIZED BY PART NUMBER.

• We recommend that you have a separate table to organize the hardware.
• Hardware bags are printed with a seven-digit, alpha-numeric part number.
• You can organize your hardware by part number or group by hardware type (i.e. bolts, nuts, etc.).
• During assembly you only need to reference the last four digits of the number.

TOOLS REQUIRED

CHOOSE YOUR ASSEMBLY METHOD

There are several types of assembly instructions available to you.

1. Printed Assembly Manual included with your set
2. BIL TAPP – 3D interactive instructions
3. Combination of the Printed Manual and BIL TAPP (Note: Step numbers can differ between the two methods)

ASSEMBLY INSTRUCTIONS

BEAM ASSEMBLY

• C1 FRONT BEAM – A4M01631
• (x1) 17/16″x51 /4″x505/16″ (36x134x1278)
• J1 FRONT SPLICE BRACKET – A4M01635
• (x1) 1 5/16″x5 3/16″x15 3/4″ (33×131 x400)

FOR EASE OF ASSEMBLY, WE RECOMMEND
USING SAW HORSES FOR STEPS 4 – 7.

• DO NOT FULLY TIGHTEN BOLTS AT THIS STEP.

• C2 FRONT BEAM – A4M01632

• (x1) 17/16″x51/4″x50 5/16″ (36x134x1278)

UPRIGHT ASSEMBLY

• A1 POST FRONT -A4M01627
• (x1) 4 13/16″x7 1/16″x83 7/8″ (122x180x2131)
• A2 POST FRONT -A4M01628
• (x1) 4 13/16″x7 1/16″x83 7/8″ (122x180x2131)

QTY /PART NUMBER /DESCRIPTION

• 8/ H101103 /TORX SOCKET SCREW 1/4-20

• DO NOT FULLY TIGHTEN HARDWARE UNTIL ALL BOLTS ARE ATTACHED AND POSTS ARE SQUARED UP TO THE BEAM ASSEMBLY.

• ENSURE CORRECT PLACEMENT AND ORIENTATION OF POSTS AND BEAM ASSEMBLY. BOLT TO UPPER FOUR BOLT HOLES, KEEP LOWER FOUR HOLES FACING OUT.

• B1 POST REAR – A4M0 1629

• (x1) 413/16″x7 1/16″x78 5/8″ (122x180x1997)

• B2 POST REAR -A4M01630

• (x1) 4 13/16″x71/16″x78 5/8″ (122x180x1997)

• B4 BACK BEAM – A4M01634

• (x1) 17/16″x51/4″x857/8″ (36x134x2182)

QTY /PART NUMBER /DESCRIPTION

• 8 /H101103 /TORX SOCKET SCREW 1/4-20

• ENSURE CORRECT PLACEMENT AND ORIENTATION OF POSTS AND BEAM. FOUR HOLES SHOULD FACE OUT AND TWO HOLES SHOULD FACE IN ON POSTS.

INSIDE BACK VIEW

• NOTE HOLE LAYOUT OF 84 FOR CORRECT ORIENTATION.
• BEAM MUST BE ORIENTED CORRECTLY FOR LATER STEPS.

GAZEBO ASSEMBLY

• D1 PANEL -A4M01642
• (x2) 1 7 /16″x10 5/8″x42 7 /8″ (36x270x1089)

• DO NOT FULLY TIGHTEN BOLTS AT THIS STEP.

• D2 PANEL -A4M01643
• (x2) 1 7/16″x10 5/8″x42 7/8″ (36x270x1089)

• DO NOT FULLY TIGHTEN BOLTS AT THIS STEP.

• D3 TABLE -A4M01652
• (x2) 3 3/16″x12″x42 3/8″ (82x306x1077)

• DO NOT FULLY TIGHTEN BOLTS AT THIS STEP.

• B3 SIDE BEAM – A4M01 633

• (x2) 1 7/16″x5 1/4″x52 1/16″ (36x134x1322)

QTY /PART NUMBER /DESCRIPTION

• 16 /H101103 /TORX SOCKET SCREW 1/4-20

DO NOT FULLY TIGHTEN BOLTS AT THIS STEP.

• C3 CORBEL -A4M01636
• (x2) 17/16″x89/16″x23 5/16″ (36x217x591)
• C4 CORBEL – A4M01637
• (x2) 17/16″x89/16″x23 5/16″ (36x217x591 )

• DO NOT FULLY TIGHTEN BOLTS AT THIS STEP.

SQUARE ASSEMBLY

• CRITICAL: SQUARE ASSEMBLY BEFORE PROCEEDING TO NEXT STEPS. ONCE ASSEMBLY IS SQUARED, FULLY TIGHTEN ALL HARDWARE.
• MEASUREMENTS TAKEN FROM INSIDE POST CORNER TO INSIDE POST CORNER.
• NOTE: LEVEL TABLES AS NEEDED BEFORE TIGHTENING HARDWARE.

GAZEBO ASSEMBLY

• (x4) A4M01651
• FRONT RAFTER BRACKET

• DO NOT FULLY TIGHTEN BOLTS AT THIS STEP.

• (x2) A4M01650
• BACK RAFTER BRACKET

• DO NOT FULLY TIGHTEN BOLTS AT THIS STEP.

ROOF PANEL ASSEMBLY

QTY /PART NUMBER /DESCRIPTION

• 16/ H101132/ TORX SOCKET SCREW SHORT 1/4-20

• DO NOT FU LL Y TIGHTEN BOLTS AT THIS STEP.

ROOF PANEL ASSEMBLY

• (x1) A4M01644
• BACK ROOF ANGLE

• DO NOT FULLY TIGHTEN BOLTS AT THIS STEP.
• WEEP HOLES IN BOTTOM OF ROOF ANGLE ARE FOR MOISTURE TO ESCAPE.

TIP: LOOSEN HARDWARE TO ADJUST FOR SQUARING IF NEEDED

CRITICAL

• SQUARE UNIT BEFORE PROCEEDING TO NEXT STEPS.
• THE BELOW DIMENSIONS ARE CRITICAL TO THE FINAL ROOF ASSEMBLY.
• MEASUREMENTS SHOULD BE HELD WITHIN +/-1/4″.
• MEASUREMENTS OUTSIDE OF TOLERANCE WILL LEAD TO THE INABILITY TO ASSEMBLE THE ROOF.

ONCE ROOF PANEL IS SQUARED, FULLY TIGHTEN ALL BOLTS ON ROOF PANEL

• (x2) A4M01649
• 29GA STEEL SHEETING

• ORIENT ROOF PANELS WITH “FRONT” STICKER TOWARDS THE FRONT SIDE OF THE ROOF ASSEMBLY AS SHOWN.

QTY /PART NUMBER /DESCRIPTION

• 24 /H101117 /SCREW WOODGRIP 10-16×3/4 BLK

QTY /PART /NUMBER DESCRIPTION

• 8 /H101116 /SCREWSELFTAPPING1/4x1BLK

• DUE TO MULTIPLE LAYERS OF METAL ON THE EDGE TRIM, IT IS RECOMMENDED THAT A 1/8″ DRILL BIT IS USED TO CREATE STARTER HOLES.

QTY /PART NUMBER /DESCRIPTION

• 14 /H101116 /SCREW SELF TAPPING 1/4×1 BLK

• DUE TO MULTIPLE LAYERS OF METAL ON THE EDGE TRIM, IT IS RECOMMENDED THAT A 1/8″ DRILL BIT IS USED TO CREATE STARTER HOLES.

ROOF PANEL ATTACHMENT

QTY /PART NUMBER /DESCRIPTION

• 6 /H101053 /STEEL WASHER 6×20
• 6 /H101054 /SEALANT WASHER
• 6 /H101101 /TORX PAN HEAD 1/4-20×3/4″

GAZEBO ASSEMBLY

• MANUFACTURER RECOMMENDS INSTALLATION ON A CONCRETE SURFACE OR CONCRETE POST PAD AS SHOWN BELOW.

• FOR INSTALLATION ON THE WOOD DECK, YOU MUST ENSURE THERE IS AMPLE STRUCTURAL SUPPORT UNDER THE DECK. HARDWARE NOT INCLUDED FOR DECK ATTACHMENT.

• MAGNETIC HOOKS CAN BE ATTACHED ON ANY METAL SURFACE ON THE GAZEBO. FOR MAXIMUM STRENGTH AND SUPPORT, IT IS RECOMMENDED TO ATTACH ON BOTTOM SIDE OF BACK OR SIDE BEAMS.

ELECTRICAL ENCLOSURE

• FOR ELECTRICAL ENCLOSURE INSTALLATION REFER TO THE ASSEMBLY INSTRUCTIONS THAT COME PACKAGED WITH THE ELECTRICAL ENCLOSURE KIT.
• INSTALL ON ANY POST THAT IS DESIRED. FOLLOW DIRECTIONS FOR PROPER INSTALLATION.

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