MAGLINER GEMINI Convertible Hand Truck Instruction Manual

MAGLINER GEMINI Convertible Hand Truck

Product Information

The Original Convertible Hand Truck is a versatile and efficient product manufactured by Magline. It is designed to provide safe and convenient transportation of heavy loads. The hand truck comes in two models: Gemini Sr. and Gemini Jr., each shipped with a specific completion kit.

Assembly Instructions

1. Inspect the equipment regularly and replace any damaged components immediately for safe and efficient use.
2. Refer to the provided parts list to ensure you have all the necessary components.
3. If using extruded noses, follow the instructions provided in the nose kit for installation.
4. Securely tighten all bolts using torque specifications of 120-140 in.-lbs.
5. If installing C5 stair climbers (Gemini Sr. models only), follow the instructions provided in the C5 kit.
6. Place the deeper corner of the wheel on the outside of the frame.
7. Refer to the washer configurations listed for each wheel and ensure proper placement.
8. Securely tighten all eight screws and lock nuts using torque specifications of 50-60 in.-lbs for the handle assembly.
9. Slide the upper handle out of the pivot sockets and slide the pistol grips onto the tubes, ensuring they are angled upward toward the upper handle’s top bend.
10. Slide the upper handle into the pivot sockets, orienting the pistol grip handles toward the operator when pushing the Gemini.

For additional assistance, you can watch the assembly video at magliner.com /gemini-assembly or download the assembly instructions at magliner.com/assembly-instructions.
For more information about the product, you can visit the official website at www.magliner.com.

PARTS LIST

GEMINI SR. SHIPPED WITH 301080 COMPLETION KIT; GEMINI JR. SHIPPED WITH 301082 COMPLETION KIT. ITEMS WITHIN THE KITS ARE SHOWN BELOW ALONG WITH FRAME ASSEMBLY AND HANDLE COMPONENTS.

TOOLS REQUIRED

INSTALLATION INSTRUCTION

WASHER CONFIGURATIONS

WHEEL| WASHERS
80705 (THICK)| 80707 (THIN)
111070, 111075, 111080| (2) Inside| (1) Outside
All other wheels(as shown/)|

(1) Inside

| (1) Inside

(1) Outside

Quantities listed are per wheel. THESE ARE GUIDELINES ONLY – the exact washer configuration can vary for each hand truck.

• Slide the upper handle out of the pivot sockets and slide the pistol grips onto the tubes, making sure that they are angled upward toward the upper handle’s top bend.
• Line up the holes to correctly position handles. Secure with two 1/4”-20 x 1-7/8” pan head screws and two lock nuts (torque specifications 50-60 in.-lbs.).

• Slide the upper handle into pivot sockets so that the pistol grip handles are oriented toward the operator when pushing the Gemini.

• While the hand truck is in the upright position, orient the upper handle as shown in Figures 9b-9c. Slide the upper handle into the pivot sockets until at least 6” of the handle end extends past the pivot sockets. Make sure the spreader rod and bracket assembly is oriented as shown before sliding onto the upper handle; failure to do so will not allow the Gemini to lock in the 2-wheel position.

• Insert the caster into the handle tube. Tighten load bolt and lock nut with the 9/16” wrench and adjustable wrench or pliers; tighten to 23 ft.-lbs. torque.

References

• Search results for: 'tools resources assembly warranty'
• Magliner Gemini Assembly Video
• Magliner | Heavy Duty Hand Trucks & Dollies

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