TRUPER INDUSTRIAL CALA-NX6 Variable Speed Jig Saw Instruction Manual

TRUPER INDUSTRIAL CALA-NX6 Variable Speed ​​Jig Saw

Product Information

The CALA-NX6 is a variable speed jig saw that operates at a power of 1 Hp. It has a stroke length of 1 inch and can perform miter cutting. It is designed to be used for wood cutting up to 4 3/4 inches and steel cutting up to 3/8 inches. The tool has a duty cycle of 50 minutes work per 20 minutes idle and can be used for a maximum of 6 hours per day. The product operates at 127V and 60Hz with a current of 5.9A. The build quality of the tool includes reinforced insulation and thermal insulation on motor winding, with an IP20 insulation rating. The product comes with a power cord grip of Type Y.

Technical data

WARNING Avoid the risk of electric shock or severe injury. When the power cable gets damaged it should only be replaced by the manufacturer or at a **Authorized Service Center. The build quality of the electric insulation is altered if spills or liquid gets into the tool while in use. Do not expose to rain, liquids and/or dampness.
WARNING** Before gaining access to the terminals all power sources should be disconnected.

Power requirements

WARNING Tools with double insulation and reinforced insulation are equipped with a polarized plug (one prong is wider than the other). This plug will only fit in the right way into a polarized outlet. If the plug cannot be introduced into the outlet, reverse the plug. If it still doesn’t fit, call a qualified electrician to install for you a polarized outlet. Do not alter the plug in any way. Both insulation types eliminate the need of both a grounded third power cord with three prongs or a grounded power connection.
WARNING When using an extension cable, verify the gauge is enough for the power that your product needs. A lower gauge cable will cause voltage drop in the line, resulting in power loss and overheating. The following table shows the right size to use depending on cable’s length and the ampere capability shown in the tool’s nameplate. When in doubt use the next higher gauge .

WARNING When operating power tools outdoors, use a grounded extension cable labeled “For Outdoors Use”. These extensions are specially designed for operating outdoors and reduce the risk of electric shock.

General power tool safety warnings

WARNING! Read carefully all safety warnings and instructions listed below. Failure to comply with any of these warnings may result in electric shock, fire and / or severe damage. Save all warnings and instructions for future references.

Work area

• Keep your work area clean, and well lit.
• Cluttered and dark areas may cause accidents.
• Never use the tool in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
• Sparks generated by power tools may ignite the flammable material.
• Keep children and bystanders at a safe distance while operating the tool.
• Distractions may cause loosing control.

Electrical Safety

• The tool plug must match the power outlet. Never modify the plug in any way. Do not use any adapter plugs with grounded power tools.
• Modified plugs and different power outlets increase the risk of electric shock.
• Avoid body contact with grounded surfaces, such as pipes, radiators, electric ranges and refrigerators.
• The risk of electric shock increases if your body is grounded.
• Do not expose the tool to rain or wet conditions.
• Water entering into the tool increases the risk of electric shock.
• Do not force the cord. Never use the cord to carry, lift or unplug the tool. Keep the cord away from heat, oil, sharp edges or moving parts.
• Damaged or entangled cords increase the risk of electric shock.
• When operating a tool outdoors, use an extension cord suitable for outdoor use.
• Using an adequate outdoor extension cord reduces the risk of electric shock.
• If operating the tool in a damp location cannot be avoided, use a ground fault circuit interrupter (GFCI) protected supply.
• Using a GFCI reduces the risk of electric shock.

Personal safety

• Stay alert, watch what you are doing and use common sense when operating a tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
• A moment of distraction while operating the tool may result in personal injury.
• Use personal protective equipment. Always wear eye protection.
• Protective equipment such as safety glasses, anti-dust mask, non-skid shoes, hard hats and hearing protection used in the right conditions significantly reduce personal injury.
• Prevent unintentional starting up. Ensure the switch is in the “OFF” position before connecting into the power source and / or battery as well as when carrying the tool.
• Transporting power tools with the finger on the switch or connecting power tools with the switch in the “ON” position may cause accidents.
• Remove any wrench or vice before turning the power tool on.
• Wrenches or vices left attached to rotating parts of the tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times.
• This enables a better control on the tool during unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep hair, clothes and gloves away from the moving parts.
• Loose clothes or long hair may get caught in moving parts.
• If you have dust extraction and recollection devices connected onto the tool, inspect their connections and use them correctly.
• Using these devices reduce dust-related risks

Power Tools Use and Care

• Do not force the tool. Use the adequate tool for your application.
• The correct tool delivers a better and safer job at the rate for which it was designed.
• Do not use the tool if the switch is not working properly.
• Any power tool that cannot be turned ON or OFF is dangerous and should be repaired before operating.
• Disconnect the tool from the power source and / or battery before making any adjustments, changing accessories or storing.
• These measures reduce the risk of accidentally starting the tool. Store tools out of the reach of children. Do not allow persons that are not familiar with the tool or its instructions to operate the tool.
• Power tools are dangerous in the hands of untrained users.
• Service the tool. Check the mobile parts are not misaligned or stuck. There should not be broken parts or other conditions that may affect its operation. Repair any damage before using the tool.
• Most accidents are caused due to poor maintenance to the tools.
• Keep the cutting accessories sharp and clean.
• Cutting accessories in good working conditions are less likely to bind and are easier to control.
• Use the tool, components and accessories in accordance with these instructions and the projected way to use it for the type of tool when in adequate working conditions.
• Using the tool for applications different from those it was designed for, could result in a hazardous situation.

Service

• Repair the tool in a Authorized Service Center using only identical spare parts.
• This will ensure that the safety of the power tool is maintained.

Safety warnings for jig saws

Select the adequate blade

• CAUTION Select the adequate blade for the material. Reduce the risk of severe personal injury and make the job faster.
• WARNING Do not use dull or damaged blades. Bent blades may break easily and could cause kickback.
• CAUTION Handle blades with care. The teeth are very sharp.

Before operating the jig saw

• DANGER Double-check wall, floors, and ceilings to prevent making contact with power wires and / or pipes.
• CAUTION Before starting to cut verify there are no nails or screws along the cutting line.
• Clamp and secure the work piece if possible to prevent it from moving.
• This jig saw is intended for manual use. Do not fix it.

After operating the jig saw

• WARNING Metal parts and accessories may get very hot if the tool is used for long periods of time.
• CAUTION Remove the Jig saw from the work piece only when it stops moving.

While Operating the Jig saw

• CAUTION Hold the tool by the insulated griping parts when there is risk of making contact with hidden wiring or the tools cable. Contact with “live” wiring will electrify the exposed metal parts of the tool and send and electric shock to the operator.
• Use a bench vice or other practical way to support and secure the work piece onto a firm platform. Holding the work piece with your hand against your body makes it unstable and could cause loosing control.
• WARNING Keep your hands away from the cutting area. Do not overreach over the material to be cut. The distance of your hand with the blade is out of sight.
• CAUTION Never stop the blade by applying force on its side.
• When operating the jig saw always assure it is firmly held.
• When operating the jig saw sit it firmly against the material. It reduces vibration, stops the tool from jumping or breaking the blade.

Parts

Preparation

Pararell guide installation

• Loosen the fixing knob and insert the parallel guide through the base guide.
• Adjust the desired cutting width according to the scale on the inner edge of the base.
• Tighten the fixing knob.

Vacuum Cleaner Adaptor
Mount the vacuum cleaner adaptor un the opening found in the base plate. Verify the vacuum cleaner adaptor tip is inside the corresponding opening in the housing.

Dust extraction hose installation

• Connect thw dust extraction hose to the dust extraction port of the machine with an internal diameter of 1 3/8” (or 35 mm) (not compatible with Truper brand vacuums).
• Connect the dust extraction hose to a dust extractor or vacuum cleaner.

Base Plastic Protector
The tool is equipped with a protection for the base plate. It protects delicate surfaces. To set up hook the protector up front of the base plate and then press it into the rear part until hearing a click.

Installation of the Saw Blade

• With the jig saw in an inverted position turn the fast support (A) counterclockwise. Fully insert the saw blade into the saw blade slot (B) with the cutting teeth to the  front. Release the support to let the jaw catching the sawblade.
• Try to move the saw blade to double check it is firmly secured.
• Double check the saw blade is properly set and it can easily run in the roller guide slot (C). Otherwise the balancing action will not work right and the saw blade will not be supported while cutting.

Start Up and Operation Control

• Intermittent Operation: Connect the plug into the power outlet. Press the switch (D) to start the tool. To stop the tool, simply release the switch.
• Continuous Operation: Connect the plug into the power outlet. Press the switch (D) and block it pressing the lock-on button (E). To stop the tool, press and release the switch.

Speed Control

• The tool can run in different speeds. These are selected by adjusting the speed selector found in the tool rear side (F).
• The specified number of passes depends on the material and working conditions, it is advisable to determine it by testing. It is advisable to reduce the number of passes when applying the saw blade in operation against the workpiece, as well as when cutting plastic and aluminum.
• When working for a long time with a reduced number of passes, the electric tool may heat up strongly.
• Remove the saw blade and let the electric tool work for approximately 3 minutes at maximum revolutions to cool down.

Cutting Angle Adjust
To make bevel cuts adjust the cutting angle in the base plate.

• Release the angle blocking lever (A).
• Once the adjustment lever is free, push the baseplate to the front to release the locking system and turn it to the desired angle, matching the guide with the graduated marks (0°, 15°, 30°, 45°) (B).
• When making cuts with non-established angles use a protractor or a graded circle.
• Secure the base plate into the desired angle tightening strongly the blocking angle. The marks in the angles in the base plate are accurate for most of the needs, but checking the angle with a protractor and making a trial cut on a piece of scrap wood is recommended.

Start up

Balancing Action Control
The balancing action varies the saw glade cutting angle to increase the cut efficiency. This can also be adjusted while no-load operation. To see more details, see the balancing action selection table. Do not use excessive force on the saw blade when cutting with balancing action. The saw blade only cuts when going upwards.

Additional Tips

• If the tool is overheated in excess, especially when working in low speeds, set speed to the maximum and let it run with no load during 2 or 3 minutes to cool down the motor.
• Avoid prolonged use in low speeds.
• For an easier begin cutting in low speed at the beginning of the cut and then increase to the right speed.
• The saw blade cuts when traveling upwards and can chip the upper side of the work piece. Use care the upper surface is not visible when finishing the job.
• Occasionally, sparks can be observed though the ventilation slots. It is normal and does not damage the tool.

Cutting laminated materials
Use a blade with fine teeth when cutting most of laminated materials or thin wood. To reduce splintering in the edges fasten scrap wood pieces on both faces of the work piece and make the cut.
CAUTION Do not use the balancing action when cutting closed circles or angles.

Cutting metal
Use a blade with fine teeth to work on iron materials and a rough blade to work with non-iron materials. When cutting thin metal sheets fasten some wood on both sides of the sheet to reduce vibration or to prevent tearing the metal. Both wood and metal shall be cut. Do not force the blade when cutting thin metal or steel thin sheets. These are harder materials and the cut takes longer. Excessive force on the blade may reduce its useful life or damage the motor. To reduce heat when cutting metal, add some lubricant on the cutting line.

Tilt cut
Tilt cut can only be made onto soft materials like wood, aerated concrete, gypsum sheets, etc. Use only short blades. Set the front edge of the base plate onto the work piece and start the tool. Press firmly against the work piece and gently tilt the blade onto the piece. Continue cutting through the cutting line.

Maintenance

WARNING Disconnect the cable from the power outlet before making adjustments, service or maintenance on the tool.

Cleaning and care

• Keep the tool free of dust. Never use water or chemical-based cleansing materials. Clean only using a clean and dry cloth.
• Keep the ventilation slots always clean and free of obstructions to guarantee the right cooling of the motor.
• Regularly inspect all the assembly screws and double-check they are properly tightened. If a screw is loos, tighten immediately.
• Both the armor and the motor are the power tool heart. Use extreme care not to affect them with oil or water.
• Double-check the power cable regularly to detect any type of damage. Go to a ****Authorized Service Center when damaged.

Service
Service to the tool shall only be performed in a ****Authorized Service Center. Service and maintenance performed by non-qualified people may result dangerous and can cause personal injury and make the warranty void.

Carbon brush replacement

• Checked periodically the carbon brushes when worn. Replace only at a ****Authorized Service Center.
• After replacing the carbons ask the technician to double-check the new carbon brushes can move freely in the carbon housing. Ask to have the tool turned on and keep it running 5 minutes to make even the contact of carbons and commuter.
• Use only original ****spare carbon brushes, designed specifically with the right strength and electric resistance for each type of motor. Carbon brushes with different specifications may damage the motor.
• When replacing carbon brushes both carbons should be replaced simultaneously.

Authorized service centers
In the event of any problem contacting a Truper Authorized Service Center, please see our webpage www.truper.com to get an updated list, or call our toll-free numbers 800 690-6990 or 800 018-7873 to get information about the nearest Service Center.

Warranty policy

Warranty. Duration: 5 year. Coverage: parts, components and workmanship against manufacturing or operating defects, except if used under conditions other than normal; when it was not operated in accordance with the instructive; was altered or repaired by personnel not authorized by Truper®. To make the warranty valid, only present the product in the establishment where you bought it or in Corregidora 35, Centro, Cuauhtémoc, CDMX, 06060, where you can also purchase parts, components, consumables and accessories. The costs of transportation of the product that derive from its fulfillment of its service network are included. Truper will not require any proof of purchase to make the warranty effective. Phone number 800-018-7873. Made in China. Imported by Truper, S.A. de C.V. Parque Industrial 1, Parque Industrial Jilotepec, Jilotepec, Edo. de Méx. C.P. 54257, Phone number 761 782 9100.

www.truper.com

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