TRUPER INDUSTRIAL 102384 Multistage Pressure Booster Pump Instruction Manual

TRUPER INDUSTRIAL 102384 Multistage Pressure Booster Pump

Product Information

The product is a multistage pressurized pump with four different models (102384, 102385, 102386, and 102387). The models are named PREM-1/2, PREM-3/4, PREM-1, and PREM-1-1/3, respectively. The user manual provides information on voltage, frequency, current, flow rate, maximum head, and pressure for each model. The product comes with safety instructions, usage guidelines, maintenance instructions, and information on authorized service centers.

Product Usage Instructions

1. Before using the pump, read the user manual thoroughly and keep it for future reference.
2. When connecting the pump to the system, use the appropriate cable for the motor current.
3. The pump is activated when there is a constant water supply and an open faucet.
4. For purging the pump, follow the instructions provided in Fig. B.
5. For maintenance, refer to the maintenance instructions provided in the user manual.

Using Extensions: The pump can be used with extensions up to 15 meters long. When using extensions, ensure that they have a ground conductor and the conductor size is adequate for the amperage capacity. Refer to Fig. A for conductor sizes.

Starting Up: Follow the instructions provided in Fig. C for making connections.

Authorized Service Centers

If you encounter any problems with the product, contact a Truper Authorized Service Center. To find an updated list of service centers, visit the Truper website or call their toll-free numbers.

MAINTENANCE

Our pumps need no maintenance provided that the following caution measures are observed. When there is risk of freezing, empty the pump removing the drain cap set in the lower part of the pump body. Assure the pump is choked when starting it back. Regularly check the foot valve. If the pump will be inactive long periods of time (for example, in winter) it is advisable to empty it completely. Rinse the pump with clean water and store in a dry place. If the shaft is not turning freely release it using a screwdriver. Insert the screwdriver in the special slot placed in the pump rear side (Fig. B).

Never carry out jobs in the pump if not disconnected first from the power supply.

ELECTRICAL CONNECTION

The installation technician is responsible to make the electric connections into the power supply in compliance with the corresponding mandatory rules:

• Be aware that the international rules require that the fixed installation incorporate a device assuring the Omni polar disconnection from the power supply.
• Make sure that the specifications in the nameplate regarding the pump capacity and the capacity values in the line are equal (Fig. C).
• Connect the pump into a physical ground circuit and then connect the phases in accordance with the diagram in the terminal block cover, or in the nameplate.
• Our one-phase motors are protected against overload using a thermal devise (overcurrent cut) set in the motor winding.

TROUBLESHOOTING

If the previous caution measures are not followed the pump may get damaged and the warranty is void.

USE OF EXTENSIONS

When using an extension cable, double check you are using the gauge that will suffice to transport the current the pump needs. A lower gauge cable will cause power drops in the line resulting in power loss and motor overheating
The following table shows the right size to be used depending on cable’s length and the ampere capability shown in the nameplate. If you have any doubts use the next higher gauge. Remember, the lower the gauge, the heavier the cable will be. Double check the extension cable is in good repair and it has a ground conductor.

Minimum gauge for extension cords (AWG)(For 127V~ only)

1. Is allowed to use only when the extensions have a built in over current protection artifact.
2. One conductor shall be a ground conductor. All the conductors are the same designation (gauge) including the ground one.

Reference: NMX – J – 195 – ANCE

INSTALLATION

The pumps shall be installed in a dry place with adequate ventilation. Environment temperature shall not exceed 104 ºF Set the pump in place onto a flat and solid surface. Use the right bolts to prevent vibration. The pump shall be installed in a horizontal position to assure the bearings work properly. The suction pipe diameter shall be smaller than the suction mouth. If the suction height exceeds 13.1 ft use a pipe with a larger diameter. Secure the automatic control to the pump outlet using the union nut (B). Verify that the arrow on the control water outlet points in the direction of the outlet line. The outlet pipe diameter shall be selected according to the flow speed and pressure required in the power take-off points. The suction pipe shall have an upwards angle towards the suction mouth to prevent air locks (Fig. A).

Double check the suction pipe is completely hermetic and is submerged at least half-a- meter to prevent air bubbles formation.

Always install a foot valve in the beginning of the suction pipe. It is advisable to set a non- return valve between the outlet mouth and the flow speed adjust flap to prevent a dangerous water column that exceeds 65.6 ft

Pipes shall always be installed using fastening supports to prevent tension is transmitted to the pump body. Use care not to damage any part of the pump as a result of excessive fastening of the pipes when installing.

ASSEMBLY

ATTENTION
Follow carefully the following instructions to gain the pump best performance and a long service life. If you have any issue contact your Truper Authorized Service Center.

OPERATION CONDITIONS

These pumps are designed to pump clean and neutral liquids that have no abrasive solids suspended in temperature not higher than 140 ºF for electric pumps with drivers or plastic diffuser.

CHOKING

Fill up the pump completely with clean water before turning it on. Remove the threaded cap from the pump’ upper part of the pump body and pour water up to the orifice level. Screw the cap and start the pump. This operation shall be carried out before stating the pump for the first time, when it has not been used for long periods of time or when air enters into the system.

WARNING
Never operate the pump when empty. If this happens accidentally, turn off the pump, wait for it to cool down and choke using clean water. Observe all the safety instructions. Failure to comply with this indication may injure the user and third party. Repairs shall only be carried out vin out Truper® Authorized Service Center. Do not use this pump in areas where there are explosives present or near flammable liquids or gasses. Do not expose the pump to rain. do not use the pump around wet areas. Stay assured the pump is in the OFF position and cannot start unintentionally. Do not use a pump if the power switch is not working correctly.

ELECTRICAL SAFETY

Connect the pump only to a correctly installed and grounded power supply. The fuse shall be a residual current circuit breaker with residual current no higher than 30 mA Before connecting the pump verify the power supply matches the pump connection specifications. The pump shall only be used within the power and electricity limits specified (see the pump nameplate). Do not lift the pump using the cable. Do not use the cable for purposes different to those indicated. Before each use verify the cable. If the cable is damaged disconnect the plug immediately. Never use the pump is the power cable is damaged.

WARNING The tool shall be grounded while in use to prevent an electric shock.

• Connect the plug into a correctly grounded power outlet, as shown in Figure A. Not all the power outlets are correctly grounded. If you do not know for sure verify with a qualified electrician.
• If the plug destined for the tool is a two-prong (two orifices), FOR NOT REASON AT ALL REMOVE OR ALTER THE GROUND CONDUCTOR SET IN THE PLUG. Use a temporary adapter as shown in Figure B and always connect the ground ring as indicated.

ATTENTION When using an extension cable, verify the gauge is enough for the power that your product needs. A lower gauge cable will cause voltage drop in the line, resulting in power loss and overheating. The following table shows the right size to use depending on cable’s length and the ampere capability shown in the tool’s nameplate. When in doubt use the next higher gauge.

CONNECTING TO THE POWER SUPPLY

DISCONNECT THE POWER UPPLY WHEN MAKING THE CONNECTIONS A BAD CONNECTION TO THE POWER SUPPLY AND GROUND CAN TRIGGER AN ELECTRICK SHOCK

1. For the proper pump installation, check voltage and current consumption indicated in the motor nameplate. Connect as indicated.
2. Before installing the power supply to the jet pump, be sure you know the right procedure to handle the type of current. If not knowledgeable in this type of installation, see a qualified electrician.
3. When connecting into the system, remember using the cable adequate for the motor current.
4. Select the power cable depending on the distance from the power outlet and current (the motor current consumption). NOTE: Specifications and connections for each type of motor vary with each model. Check the nameplate to install the motor.
5. Install the switch (preferably thermal-magnetic or a fuse) with the capacity according to the motor (current).
6. Before connecting, double check the power tension supplied is correct for a better pump functioning. To prevent power drops, check the conductor gauge is adequate. When the operating distance is too long (more than 65,6 ft.) the cable gauge shall be increased. Tension shall not be higher than and / or lower than 5% of what is indicated in the pump’s motor nameplate.
7. When all the connections are finished and before connecting to the power supply, confirm the switch is open and all cables are duly insulated and protected.

The pump shall be installed as near as possible to the main power supply. Check the power supply delivers the same power indicated in the motor nameplate.

WARNING
All the cabling, power connections and the ground connection of the system shall comply with the OFFICIAL MEXICAN STANDARD NOM-001-SEDE, ELECTRICAL INSTALLATIONS (UTILIZATION) or with the local codes or regulations. Use the services of a qualified electrician..

SAFETY INSTRUCTIONS

1. Keep your work area tidy. Cluttered areas and benches invite injuries.
2. Keep the work area well lit. do not use power tools in the presence of flammable gas or liquids.
3. Guard against electric shock. Prevent body contact with grounded surfaces such as pipes, radiators or refrigerators.
4. Keep children away. Children shall never be near work area. Children are not permitted to hold machinery, tools or extension cables. Visitors are not allowed to handle the pump. Keep them away from work area.
5. Store the pump while not in use. When not in use, the pump should be stored in dry and dust free place. Always keep tool locked away from children’s reach.
6. Do not force the tool. It will do the job better and safer at the rate for which it was intended. Do not use inappropriate attachments to exceed the pump’s capacity.
7. Use the right power tool. Do not force small tools to do heavy-duty jobs. Do not use power tools for heavy-duty jobs for which it was not designed.
8. Dress properly. Do not wear loose clothing, gloves, ties or jewelry. They can be caught in moving parts. Non-skid footwear is recommended. Use protective hair covering to contain long hair.
9. Always wear appropriate safety accessories authorized by the Mexican Official Standard (Norma Oficial Mexicana (NOM).
10. Do not use the power cord for purposes different than those it was intended. Do not carry the pump by the power cord or yank to disconnect it from socket. Protect cable from heat, oil and sharp edges.
11. Keep proper footing at all times. Do not try to overreach on top of the machine. Do not walk across the pump when it is running.
12. Do not extend your range of activities. Avoid a standing position that makes you get tired. Keep a safe position and stable balance.
13. Keep tools in the best conditions. To gain better performance keep tools clean. Follow lubrication and appliance replacement instructions. Verify periodically the tool’s cables; if damaged have them repaired in a Truper® Authorized Service Center. Handles should always be clean, dry and free of oil and grease.
14. Disconnect the pump when not in use and before servicing.
15. Reduce the risk of unintentional starting. Do not carry a plugged-in pump with your finger onto the switch while connected to the power supply. Be sure switch position is OFF before plugging in power cord.
16. Outdoor extension cords. While outdoors use only extension cords that are equivalent and duly labeled.
17. Stay alert. Watch what you are doing. Exercise common sense. Do not operate tool when tired.
18. Double-check damaged parts. Before using the tool, carefully check guards or damaged moving parts. Ascertain proper operation and performance. Check moving parts alignment, binding, breakage, mounting and any other condition that may affect the pump’s operation. In order to guarantee proper function of the tool, all components should be adequately assembled and in compliance with the requirements. Any worn switch should be replaced in a Truper® Authorized Service Center. Do not operate any power tool if the ON/OFF switch is not working.
19. Parts and accessory replacement. When in need of replacing parts use only original Truper® spare parts designed to be used with this tool.
20. ATTENTION For your personal safety use only accessories or additional equipment specified in these operating instructions or recommended by the pump manufacturer. Using any other accessory not specified in this manual may present risk of personal injury.
21. Ear protection. When performing services with a noise level higher than 85dB wear protective earplugs.

The pump is not designed to be used by people (children included) with diminished physical, sensory or mental capacities, or people with no experience or knowledge in handling the machine, unless they are supervised by a person responsible of their safety or with previous instructions on the pump handling.

ATTENTION
Children shall be under constant supervision to prevent they play with the pump. Strict supervision is required when disabled people or children use any power tool or are close to one.

The pump is designed to pump with constant pressure, clean water to supply water to households needs from their tanks and cisterns; to supply water to bath rooms, cleaning and dishwashing machines and to water your yard, can be used as a fountain, as a rain-water pump and industrial water pump. It can also be used in pressurized systems to increase the isostatic pressure. It shall not be used to pump drinking water or to water edible produce. Do not pump sea water, residual water, water coming out from a well or flammable, corrosive, explosive or dangerous liquids. Do not pump fuel or aggressive materials or health hazardous substances or feces. The pump shall only be used under the allowed restrictions regarding performance. The pump is not adequate for commercial or industrial uses. It is designed only for household use. Any other use different to the ones described is inadequate. Inadequate use or modifications to the pump or using components that have not been proven or approved by the manufacturer may result in unforeseen damage. Any use diverting from the intended use and that is not included in these instructions will be considered as non-authorized and will release the manufacturer of their legal responsibility.

WARNING Before using the pump the user shall read the instructions. Read and follow all the safety and operating instructions to reduce personal injuries and damage to the pump.

SAVE THIS INSTRUCTION MANUAL

You will need the instruction manual to check the safety and caution rules, assembly instructions, maintenance and operation procedures, installation and electric diagram.

TECHNICAL CHARACTERISTICS

• Work Cycle : 50 minutes of work x 20 minutes’ rest
• Maximum 6 hours daily
• Power Cord Grips used in this product: Type “Y”.
• Pump Build Quality: Basic Insulation
• Insulation Class: I
• Thermal insulation on motor winding: Class B

ATTENTION When the power cable gets damaged it should only be replaced by the manufacturer or at a Truper® Authorized Service Center. Avoid the risk of electric shock or severe injury Power Cord Grips used in this pump is Type “Y”. The build quality of the electric insulation is altered if while in use spills or liquid get into the tool.

WARNING
Before gaining access to the terminals all power sources should be disconnected.

This symbol indicates this pump is in compliance with Official Mexican Standard (NOM)

Manual Multistage pressure booster pump

Applies for:

• Codes:
  • Models :
• 102384
  • PREM-1/2
• 102385
  • PREM-3/4
• 102386
  • PREM-1
• 102387
  • PREM-1-1/3

IMPORTANT NOTE: THIS PUMP SHALL NOT BE EXPOSED TO LIQUID DRIPPINGS OR SPLASHING

CAUTION
Read this manual thoroughly before using the tool.

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