DWC Packaging DFXC6050A SmartF 6050 Carton Sealer User Manual

SmartF-6050 Carton Sealer
(Upper and side conveyor)
Manual

Foreword

Thank you for choosing the series of packaging machinery products developed and manufactured by our company. Using our products will help to enhance the packaging image of your products, improve your product quality and  production efficiency, and will be for you and your company. Create more wealth.
In order to use the packaging machinery you purchased correctly and make it work better, please read this instruction manual carefully before installation. It will help you understand the basic performance, structure, operation and  maintenance methods of the machine. Proper use of the machine for optimum performance, reduced failure and extended service life.

Special statement :

1. The company reserves the right to interpret all the parameters and contents stated in the manual;
2. The company reserves the right to make technical changes to the product without prior notice.

Use and characteristics

Use:
The adhesive tape sealing machine with the attached tape sealing the mouth, rapid, easy to adjust, on a once completed, the sealing operation . Printing tape can be used to improve the appearance of the product. Widely applicable used in home appliances , textiles , food , cosmetics , daily necessities , medicine, chemical industry and other manufacturing industries.

Features:

• Using high-strength gripping PVC tape to drive the two sides of the carton , the transmission is stable, and the tape is sealed.
• The adhesive tape is sealed flat, firm, standardized, beautiful, and will not tear the box.
• It can be equipped with ink coding equipment. When the carton passes, the production date, production batch number and necessary text labeling can be printed on the side .
• Optional sealing head with sealing tape width of 75mm, sealing tape at both ends of the carton with a sealing head with a length of 75mm.
• The machine i.e. may be single use , but also with the production flow line supporting the use .

The main technical parameters

(L) 71.46 (W) 28.35 (H)
54.33-63.38in
Machine weight| 352.74ib

The machine structure and parts name

1. Frame 2 . Conveyor table 3.Width adjustment handle 4 . Power switch 5 . Column frame 6.Upper tapping head 7 .Left conveyor belt 8.Right conveyor belt 9.Lower guide plate 10.Height adjustment handle 11.Down tapping head  12.Upper tapping frame 13.Carton positioning wheel 14.Locking hand wheel 15.Nameplate

The Spare parts explosive view

Number

| Part Name| Quantity|

Specifications

---|---|---|---
1| Rack mount| 1|
2| Foot| 4|
3| Adjustment foot| 4|
4| Fixed block| 4|
5| Casters| 4| With brake

75 × 30

6| Coupling screw| 8|
7| Left and right adjustment nut (left turn)| 2|
8| Active screw| 1|
9| Left       and        right       adjustment       nut

(right-handed)

| 2|
10| Nameplate| 1|
11| Bearing bushing| 4|
12| Bearing housing| 4|
13| Rocking handle| 1|
14| Starting capacitor CBB6-1| 2| 6uF 450V AC
15| Insurance seat| 1| Φ15
16| Power button switch| 1| KEP-215
17| Ruler| 1|
18| Lower inner stent| 1|
19| Passive screw| 1|
20| Short drum assembly| 7|
21| Long drum assembly| 6|
22| Guides| 1|
23| Short drum assembly| 7|
24| Connecting seat| 4|
25| Chain (section 119)| 1| 06B
26| Active sprocket| 2|

Number

| Part Name| Quantity|

Specifications

---|---|---|---
1| Conveying workbench| 1|
2| Type B cotter pin| 2|
3| Roller head| 12|
4| Conveyor roller shaft| 6|
5| Conveyor table roller| 6|
6| Open retaining ring 6| 12| GB/T 896-1986
7| Pressure spring| 6|
8| Flat washer 8| 12| GB/T 95-2002

Number

| Part Name| Quantity| Specifications| Number| Part Name| Quantity|

Specifications

---|---|---|---|---|---|---|---
1| Left wall panel| 1| | 37| Shaft circlip 12| 1| GB 894.1-86
2| Connecting rod locking screw| 2| | 38| Connection plate I| 1|
3| Connecting rod bushing| 2| | 39| Large knurling wheel compression spring| 2|
4| Strengthening rod| 1| | 40| Rubber wheel washer| 2|
5| Adjustment board| 1| | 41| Rubber wheel connecting rod rotating mandrel I| 1|
6| Cutter link| 1| | 42| Big knurling wheel| 1|
7| Copper-based oil bearing| 4| Φ16×φ20×12| 43| Cutter mandrel| 1|
8| Rubber wheel rotating plate I| 1| | 44| Pressure box| 1|

9

|

Copper-based oil bearing

|

2

|

Φ10×φ14×10

|

45

|

Elastic cylindrical pin φ4 × 16

|

1

| GB/T

879.1-2000

10| Tool holder guard I| 1| | 46| Torsion spring| 1|
11| Rubber wheel connecting rod rotating mandrel II| 1| | 47| Pressure roller support shaft| 2|
12| Tool holder guard II| 1| | 48| One-way bearing| 1| HF1616-6HJ
13| Rubber wheel spindle| 2| | 49| Film roll I| 1|
14| Rubber wheel core I| 3| | 50| Spring| 1|
15| Rubber wheel core II| 1| | 51| Large knurling wheel spindle| 1|
16| Rubber wheel outer wheel| 2| | 52| Shaft circlip 16| 3| GB 894.1-86
17| Brush holder| 1| | 53| Membrane mandrel| 1|
18| brush| 1| | 54| Rubber wheel rotating plate II| 1|
19| Cutting blade| 1| | 55| Rubber roller tension spring| 1|
20| Cutter fixing plate| 1| | 56| Support column| 1|
21| Small tension spring| 1| | 57| Blade swing limit block| 1|
22| Carton pressboard| 1| | 58| Tension adjustment knob| 1|
23| Small tension spring fixed shaft| 1| | 59| Tape tube compression spring| 1|
---|---|---|---|---|---|---|---
24| Torsion spring fixing block| 1| | 60| Tape fixing roller| 1|
25| Connection plate II| 1| | 61| Film roll II| 1|
26| Carton guide| 1| | 62| Film roll II mandrel| 1|
27| Shaft retaining ring 8| 1| GB 894.1-86| 63| Tape cartridge mandrel| 1|
28| Small knurling wheel| 1| | 64| Film roll I| 1|
29| Carton guide plate fixing block| 1| | 65| Tape support| 1|
30| Knurling wheel spring| 1| | 66| Support shaft| 2|
31| Knurled wheel spindle| 1| | 67| Rubber wheel joint material| 1|
32| Tool holder guard spindle| 1| | 68| Link guide pin| 1|
33| Shaft circlip 10| 4| GB 894.1-86| 69| Copper-based oil bearing| 1| Φ16×φ20×20

34

|

Spacer wheel

|

3

|

|

70

|

Elastic cylindrical pin φ5 × 24

|

2

| GB/T

879.1-2000

35| Right small wall panel| 1| | 71| Limit plate| 1|
36| Right wall panel| 1| |

Number

| Part Name| Quantity|

Specifications

---|---|---|---
1| Passive wheel adjustment block| 1|
2| Passive wheel spindle| 1|
3| Deep groove ball bearing 6003| 2| GB 276-94
4| Passive wheel| 1|
5| Left feed guide| 1|
6| Left shield| 1|
7| Cover nut M8| 2|
8| Driving wheel| 1|
9| Rubber conveyor belt| 1| 5 × 50 × 1530
10| Deep groove ball bearing 6202| 2| GB 276-94
11| Shaft circlip 15| 7| GB 894.1-86
12| Flat key 5 × 30| 1| GB/T 1096-2003
13| Roller shaft| 7|
14| Drive wheel mandrel| 1|
15| Shield nut| 2|
16| driven wheel| 6|
17| Left conveyor belt| 1|
18| Pressure spring| 6|
19| Motor mount| 1|
20| Motor| 1| 120W 4P
21| Belt pressure roller| 1|

Number

| Part Name| Quantity|

Specifications

---|---|---|---
1| Right conveyor belt| 1|
2| Passive wheel adjustment block| 1|
3| Shield nut| 2|
4| Passive wheel spindle| 1|
5| Deep groove ball bearing 6003| 2| GB 276-94
6| Passive wheel| 1|
7| Right conveyor belt cover| 1|
8| Right feed guide| 1|
9| Cover nut M8| 2|
10| Rubber conveyor belt| 1| 5 × 50 × 1530
11| Driving wheel| 1|
12| Shaft circlip 15| 7| GB 894.1-86
13| Deep groove ball bearing 6202| 2| GB 276-94
14| Roller shaft| 7|
15| driven wheel| 6|
16| Flat key 5 × 30| 1| GB/T 1096-2003
17| Drive wheel mandrel| 1|
18| Pressure spring| 6|
19| Motor mount| 1|
20| Motor| 1| 120W 4P
21| Belt pressure roller| 1|

Number

| Part Name| Quantity| Specifications| Number| Part Name| Quantity|

Specifications

---|---|---|---|---|---|---|---
1| Left wall panel| 1| | 37| Shaft circlip 12| 1| GB 894.1-86
2| Connecting rod locking screw| 2| | 38| Connection plate I| 1|
3| Connecting rod bushing| 2| | 39| Large knurling wheel compression spring| 2|
4| Strengthening rod| 1| | 40| Rubber wheel washer| 2|

5

|

Adjustment board

|

1

|

|

41

| Rubber wheel connecting rod rotating

mandrel I

|

1

|

6| Cutter link| 1| | 42| Big knurling wheel| 1|
7| Copper-based oil bearing| 4| Φ16×φ20×12| 43| Cutter mandrel| 1|
8| Rubber wheel rotating plate I| 1| | 44| Pressure box| 1|

9

|

Copper-based oil bearing

|

2

|

Φ10×φ14×10

|

45

|

Elastic cylindrical pin φ4 × 16

|

1

| GB/T

879.1-2000

10| Tool holder guard I| 1| | 46| Torsion spring| 1|
11| Rubber wheel connecting rod rotating mandrel II| 1| | 47| Pressure roller support shaft| 2|
12| Tool holder guard II| 1| | 48| One-way bearing| 1| HF1616-6HJ
13| Rubber wheel spindle| 2| | 49| Film roll I| 1|
14| Rubber wheel core I| 3| | 50| Spring| 1|
15| Rubber wheel core II| 1| | 51| Large knurling wheel spindle| 1|
16| Rubber wheel outer wheel| 2| | 52| Shaft circlip 16| 3| GB 894.1-86
17| Brush holder| 1| | 53| Membrane mandrel| 1|
18| brush| 1| | 54| Rubber wheel rotating plate II| 1|
19| Cutting blade| 1| | 55| Rubber roller tension spring| 1|
20| Cutter fixing plate| 1| | 56| Support column| 1|
21| Small tension spring| 1| | 57| Blade swing limit block| 1|
22| Carton pressboard| 1| | 58| Tension adjustment knob| 1|
23| Small tension spring fixed shaft| 1| | 59| Tape tube compression spring| 1|
24| Torsion spring fixing block| 1| | 60| Tape fixing roller| 1|
25| Connection plate II| 1| | 61| Film roll II| 1|
26| Carton guide| 1| | 62| Film roll II mandrel| 1|
---|---|---|---|---|---|---|---
27| Shaft retaining ring 8| 1| GB 894.1-86| 63| Tape cartridge mandrel| 1|
28| Small knurling wheel| 1| | 64| Film roll I| 1|
29| Carton guide plate fixing block| 1| | 65| Tape support| 1|
30| Knurling wheel spring| 1| | 66| Rubber wheel joint material| 1|
31| Knurled wheel spindle| 1| | 67| Link guide pin| 1|
32| Tool holder guard spindle| 1| | 68| Copper-based oil bearing| 1| Φ16×φ20×20

33

|

Shaft circlip 10

|

4

|

GB 894.1-86

|

69

|

Elastic cylindrical pin φ5 × 24

|

2

| GB/T

879.1-2000

34| Spacer wheel| 3| | 70| Limit plate| 1|

35

|

Right small wall panel

|

1

|

|

71

|

Hexagon socket head cap screw M6×16

|

4

| GB/T

70.1-2000

36| Right wall panel| 1| |

Operation process

5.1 Disassemble the outer packaging box, place the machine on a flat ground, check whether the movable parts of the machine are flexible, whether there is any jamming, and whether the fasteners are loose or not, otherwise adjustment or correction should be given.
5.2 In order to protect the personal safety of the operator, the machine must be well grounded as required before use (good grounding can effectively reduce electric shock damage and protect personal safety).

5.3 As shown in the figure below, lock the brake casters, loosen the screws with the spanner and then adjust the adjustment pin so that the machine is at a comfortable operating height or consistent with the height of the production line, and then tighten the screws.

5.4 Adjustment of sealing head

1. Schematic diagram of tape transfer:

2. Tape tension adjustment

3. The difference in the length of the tape sealing at both ends of the carton

4. Adjustment of tape sealing length at both sides of the carton
   After adjusting the sealing length of the tail tape of the carton, adjust the difference of the sealing length of the tape on both sides of the carton according to [4.4 3)] until the sealing length of the head and tail is the same.

5. Tape position adjustment:

6. Upper sealing head replacement tape:

7. Down sealing head replacement tape

5.5 Put the carton on the feeding table, according the size of carton, adjust the height and width
5.5.1 Height adjustment:

5.5.1 Width adjustment:

5.6 Turn on the power switch and the machine enters the working state.
The carton is balanced and pushed into the conveyor belt. At this time, the conveyor belt will automatically transport the carton forward and seal it. As long as the carton is delivered, the machine will continuously seal it and automatically  send it out.

Faults and Troubleshooting

The tape is not trimmed after being cut

| 1.  The M4 screw loosening on the cutter fixing plate causes the blade to be

non-parallel to the tape.

2.  The elasticity of the blade tension spring is

insufficient, and the tension of the rubber roller tension spring is too small.

| 1.  Correct the cutting blade to the edge of the blade parallel to the tape and lock the M4 screw

2.  Replace the blade tension

spring and tension the rubber roller tension spring

The tape is not completely stuck to the box

|

1.  Rubber wheel rotation is not flexible

2.  The tension of the rubber roller tension spring is too small

| 1.  Lubricate the rubber wheel spindle

2.  Tension rubber roller tension

spring

Box is stuck| 1.  improper adjustment of carton sealing height;

2.  The width and height of the carton are not uniform

3.  The carton becomes soft and damp

4.  Rubber roller tension spring tension is too large

| 1.  Re-adjust the height

2.  Replace the carton

3.  Replace the carton

4.  Re-adjust the tension of the rubber roller

Broken or broken tape when sealing| The blade protrudes too high| Lower blade position
Tape often deviates| The pressure imbalance between the left and right carton positioning wheels on the carton| Adjust the spacing between the left and right carton positioning wheels and correct the left and right carton positioning wheels

to the tape seal centered

The tape is too loose in the carton| 1.  The tension of the rubber roller tension spring is too small

2.  The friction of the tape seat is too small

| 1.  Tensioning rubber roller tension spring

2.  Turn the tension adjustment

knob clockwise to tension the tape

Maintenance

7.1 Keep the inside and outside of the machine clean and dry.
7.2 The blade must be kept clean and free from sticking.
7.3 Regularly lubricate the various transmission parts on the sealing head.
7.4 Check all screw nuts regularly and tighten them if they are loose.
7.5 Requirements for cartons

1. The carton must be kept dry (the wet carton is not strong enough for machine sealing).
2. There should be no dust and debris on the sealing surface of the carton.
3. The size of the carton to be sealed in the same batch must be the same (the inconsistent dimensions will cause the machine to transfer jam or not pass).

7.6 Requirements for tape

1. Deformed tape cannot be used.
2. The paper tape cannot be used.
3. Tape that exceeds the shelf life cannot be used.

Special note: When debugging the machine, no part of the body can be placed in the movable position of the machine to avoid bruises!

Electrical schematic diagram

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