SKF TKBA 40 Belt Alignment Tool Instruction Manual

SKF TKBA 40 Belt Alignment Tool

Product Information

The SKF TKBA 40 is a laser alignment tool that helps in aligning shafts and other rotating equipment. It helps in reducing machine downtime and improves the overall productivity of the equipment. The device is compact, easy to use, and can be used for both horizontal and vertical alignments.

Product Usage Instructions

• Step 1: Mount the device on the shaft to be aligned.
• Step 2: Turn on the device using the ON/OFF switch.
• Step 3: Align the laser beam with the target by adjusting the position of the device.
• Step 4: Adjust the position of the machine until the laser beam is aligned with the target.
• Step 5: Repeat the alignment process for other shafts or rotating equipment.

Note: Refer to the user manual for detailed instructions on how to use the device for different types of alignments and how to interpret the results obtained from the device.

EC Declaration of Conformity TKBA 40

We, SKF MPT, Meidoornkade 14, 3992 AE Houten, The Netherlands herewith declare under our sole responsibility that the products described in these instructions for use are in accordance with the conditions of the following Directive(s): RADIO EQUIPMENT DIRECTIVE 2014/53/EU RoHS Directive (EU) 2015/863 and the harmonized standard:
EN IEC 63000:2018: Technical documentation for the assessment of electrical and electronic products with respect to the restriction of hazardous substances and are in conformity with the following standards:
Emission: EN 61000-6-3:2007, Immunity: EN 61000-6-2:2005, EN 61000-4-2, -3, -4, -5, -6, -11, EN 61010-1:2010 The laser is classified in accordance with the International Standard IEC-60825-1:2014, USA FDA Standard 21 CFR, Ch 1, Part 1040.10 and 1040.11 except for deviations pursuant to laser notice No. 50, dated June 24, 2007. Houten, The Netherlands, December 2022 Guillaume Dubois, Manager Quality and Compliance UK Declaration of Conformity TKBA 40 We, SKF MPT, Meidoornkade 14, 3992 AE Houten, The Netherlands herewith declare under our sole responsibility that the products described in these instructions for use, are in accordance with the conditions of the following Directive(s): Radio Equipment Regulations 2017 (2017 No. 1206) The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 (2012 No. 3032) and the harmonized standard: EN IEC 63000:2018: Technical documentation for the assessment of electrical and electronic products with respect to the restriction of hazardous substances and are in conformity with the following standards: Emission: EN 61000-6-3:2007, Immunity: EN 61000-6-2:2005, EN 61000-4-2, -3, -4, -5, -6, -11, EN 61010-1:2010 The laser is classified in accordance with the International Standard IEC-60825-1:2014, USA FDA Standard 21 CFR, Ch 1, Part 1040.10 and 1040.11 except for deviations pursuant to laser notice No. 50, dated June 24, 2007. The person authorised to compile the technical documentation on behalf of the manufacturer is SKF (U.K.) Limited, 2 Canada Close, Banbury, Oxfordshire, OX16 2RT, GBR. Houten, The Netherlands, December 2022.

Safety recommendations

• Always turn off the power of the drive machine before you start working.
• Always read and follow the operating instructions.
• Although the laser diode in the laser unit has an output power of less than 1 mW, never stare directly into the laser transmitter.
• Never aim the laser beam into another person’s eyes.
• Opening the housing of the laser unit may result in hazardous light exposure and voids the warranty.
• Take care not to pinch your fingers when mounting the units on the pulley.
• The equipment should not be used in areas where there is a risk of explosion.
• Never expose the equipment to high humidity or direct contact with water.
• Have all repair work been performed by an SKF repair shop?

Introduction

Precise alignment of belt-driven machinery is essential to increase belt and pulley life, reduce vibration, and reduce energy costs. The SKF TKBA 40 Belt Alignment Tool offers an easy and accurate method to adjust the machinery so that the grooves of the V-belt pulleys are accurately aligned.
Principle of operation
The TKBA 40 consists of two units that attach magnetically to the grooves of each pulley. One unit, the laser unit, emits a laser line that is projected onto the receiver unit. The receiver unit has three target areas with three reference lines, the top reference line and the two bottom reference lines. Depending on the laser pattern projected on the target area, it is possible to determine the type of misalignment and how to correct it. Belt alignment is easily performed by adjusting the moveable machine(s) until the laser line coincides with the three reference lines on the receiver unit.

• Vertical angle misalignment
• Horizontal angle misalignment
• Parallel misalignment

Belt alignment tool

Technical data

Transmitter Unit

Type of laser| Red laser diode
Laser| 1× Built-in class 2 laser, <1mW, 632nm
Laser line length| 3 m at 2 m (9.8 ft at 6.6 ft)
Measurement Accuracy Angular| ****

Better than 0,2°

Measurement Accuracy Offset| ****

Better than 0,5 mm (0.02 in)

Measurement distance| 50 mm to 6 000 mm (2 in to 20 ft)
Control| Laser on/off switch
Housing Material| Extruded aluminium
Colour| Silver, blue, black
Transmitter unit dimensions| 70 × 74 × 61 mm (2.8 × 2.9 × 2.4 in)
Transmitter unit weight| 320 g (0.7 lbs)
Receiver Unit

Housing Material| Extruded aluminium
Colour| Silver, grey, blue
Reflector dimensions| N/A
Receiver unit dimensions| 96 × 74 × 61 mm (3.8 × 2.9 × 2.4 in)
Receiver unit weight| 270 g (0.6 lbs)
Fixtures

Mounting| “Magnetic, groove mounted (optional side adapter TMEB A2)”
V-guides| Size 1: 22 mm, short rods (3× pairs)

Size 2: size 22 mm, long rods (3× pairs)

Size 3: size 40 mm, short rods (3× pairs)

Size 4: size 40 mm, long rods (3× pairs)

Battery and Power

Battery| 2× AAA Alkaline type IEC LR03
Operation time| 20 hours of continuous operation
Size and Weight

Carrying Case dimensions| 260 × 85 × 180 mm (10.3 × 3.4 × 7.0 in)
The total weight (incl. case)| 1,3 kg (2.9 lb)
Operating Requirements

Operating temperature| 0 to 40 °C (32 to 104 °F)
Storage temperature| –20 to +65 °C (–4 to +150 °F)
Relative Humidity| 10 to 90% RH non-condensing
IP rating| IP 40
Calibration certificate| Valid for two years
Case contents

| 1× TKBA 40 transmitter Unit

1× TKBA 40 receiver Unit

2× AAA batteries

4× sizes of V-guides, 3× of each size 1× printed Instructions for Use

1× Calibration certificate

Application range

Instructions for use

Selecting V-guides
Four sizes of V-guides are supplied with the TKBA 40 to fit pulley grooves of most widths and types. Should you need to exchange the V-guides for the smaller or larger one, select and attach the appropriate V-guides as shown in figure 2.
Attaching laser units
The units are provided with strong magnets and V-guides. Place the V-guides of the first unit in the groove of the first pulley and press the unit firmly until the magnet secures it to the pulley. Place the second unit in the opposite groove of the second pulley. Position both units facing each other as shown in figure 4.

Power on
Switch on the laser unit by pressing the ON/OFF button.
Determining the type of misalignment
The laser line emitted from the laser unit will now appear on the receiver unit. The pattern will vary depending on the type of misalignment, as shown in figure 5, 6, 7, and 8.

Alignment
Before aligning the pulleys it is important that the pulleys are mounted correctly on the shafts and that the shafts are straight. Buckled pulleys will have a detrimental effect on the alignment quality. Adjust one (or both) pulley machine(s) step by step until the laser line hit the three reference lines of the receiver unit.
Step 1. Elimination of vertical angle misalignment
Place shims beneath the front or rear feet of the moveable machine until the laser line is parallel to the reference lines (as per figure 11).

Step 2. Elimination of horizontal angle misalignment
Move the machine until the laser line is positioned equidistantly from the three reference lines, the top reference line and the two bottom reference lines (as per figure 13).

Step 3. Elimination of parallel misalignment
Move one of the pulleys on its shaft until the laser line exactly matches the three reference lines (as per figure 15).

Fig 15 Pulleys perfectly aligned
Note: When tightening the belt, check the horizontal angle alignment and adjust if necessary.
Warning: Switch OFF the laser unit and remove both units BEFORE starting the machinery

Troubleshooting

No laser line

• Check that the batteries are inserted correctly in the laser unit.
• Replace the batteries.
• Make sure the optic of the laser unit is not obstructed by dirt. If necessary, clean with a

Lost calibration
If for some reason, such as heavy impact, the laser unit loses its calibration, return the TKBA 40 to SKF for repair.

Maintenance

Handle with care
The laser unit is equipped with sensitive optical components. Handle it with care. Keep the optic of the laser unit free from dirt.
5.2 Batteries
The laser unit is powered by two LR03 (AAA) batteries. Most LR03 (AAA) batteries can be used, including rechargeable NiCd cells, but alkaline batteries have the longest life span. Remove the batteries if the laser unit is to remain unused for an extended period.
5.3 Spare part and accessory cotton cloth.

The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein.

• ® SKF is a registered trademark of the SKF Group.
• © SKF Group 2022
• MP5220 · 2022/12

References

• SKF
• SKF
• SKF Mount

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