All Terrain Vehicle Y-6 LY-ATV-40F 4 Wheelers 40cc Quads Quad Instructions

: June 10, 2024
: All Terrain Vehicle

Table of Contents

Y-6 LY-ATV-40F 4 Wheelers 40cc Quads Quad
Product Information: Y-6 All Terrain Vehicle (ATV)
Important Notices:
Instruction for Assembling:
Product Usage Instructions:
Assembly Instructions:

Y-6 LY-ATV-40F 4 Wheelers 40cc Quads Quad

Product Information: Y-6 All Terrain Vehicle (ATV)

The Y-6 All Terrain Vehicle (ATV) is designed for off-road use
and is intended for children aged 6 years and older. It is
important to receive proper ATV safety training before riding this
vehicle. This ATV is not a toy and should only be operated by the
rider. It is not designed to carry passengers.

For assembly instructions, please view the assembly video
provided on the listing page or by scanning the QR code with your
mobile phone. To troubleshoot any issues, visit
tinyurl.com/xpro71.

Important Notices:

This ATV is intended for use by children age Y6+.
This ATV is designed to carry rider only. NEVER carry a
passenger.
This ATV is designed for OFF-ROAD use.

It is important to understand and follow the manual and warning
labels provided with the ATV. Riders should only operate an ATV
that is appropriate for their age. It is important to keep the ATV
card and text message for future reference.

Instruction for Assembling:

Before beginning assembly, it is important to thoroughly
familiarize yourself with the procedures and have knowledge of
mechanical theory, tool use, and shop procedures.

When working with sharp components, protect your hands with
gloves. If you encounter difficulty in removing or installing a
component, look for the cause of the difficulty before tapping the
part into place with a soft face hammer. Always follow torque
specifications as outlined to prevent serious machine damage or
injury to the rider.

Cleanliness of parts and tools as well as the work area is of
primary importance. Dirt and foreign matter can act as an abrasive
and cause damage to precision parts.

Product Usage Instructions:

Never allow children under the age of 6 to operate this
ATV.
Children under the age of 16 should be supervised by an adult
when operating the ATV.
Receive proper ATV safety training from A.S.I before operating
the ATV.
Always ride the ATV that is appropriate for your age.
This ATV is not designed to carry passengers. Only the rider
should be on the vehicle.
Operate the ATV only on off-road terrain.

Assembly Instructions:

Open the carton and remove the ATV.
Set up the handlebar and plastic protection cover using an 8-10
wrench. Attach the plastic protection cover onto the
handlebars.
Set up the decorative cover using a screwdriver.
Set up the front tire using a 12-14 wrench, 13-17 wrench, and
M8 hexagram. Loosen the nut on the front tire, connect it to the
frame in the right direction, and then tighten the nut. Loosen only
the nut on the steering tie rod, connect it to the frame, and
tighten it. The spacer bush will be fixed above the plate and the
nut will be under the plate.

USER MANUAL Y-6
Operation of this ATV by children under the age of 6 increases the risk of severe injury of death Adult supervision required for children under age 16 NEVER permit children under age 6 to operate this ATV

TABLE OF CONTENTS
Page
PREFACE………………………………………………………………………………. 3 IMPORTANT NOTICES……………………………………………………………….. 3 PURPOSE OF USE…………………………………………………………………….. 4 THE ATV SAFETY INSTITUTE’S GOLDEN RULES……………………………….. 4 INSTRUCTION FOR ASSEMBLING………………………………………………… 5 SAFETY TRAINING COURSE……………………………………………………….. 8 VIN RECORE……………………………………………………………………………9 LOCATION OF WARNING LABLES………………………………………………… 10 USER MANUAL………………………………………………………………………. 11 TECHNICAL SPECIFICATIONS…………………………………………………….. 12 UNPACKING AND SETTING UP HANDLEBAR…………………………………… 13 BEFORE STARTING THE ENGINE…………………………………………………. 14 ENGINE STARTING………………………………………………………………….. 15 RIDING………………………………………………………………………………… 17 SPARK ARRESTOR…………………………………………………………………… 18 INSTRUCTION OF ATV’S MAINTAINCE……………………………………………18 PERIODIC MAINTENANCE CHART…………………………………………………19 DRIVE CHAIN ADJUSTMENT………………………………………………………. 20 CLUTCH REPLACEMENT…………………………………………………………… 21 FRONT / REAR BRAKE REPLACEMENT………………………………………….. 22 WHEEL REMOVAL…………………………………………………………………… 22 AIR FILTER CLEANING…………………………………………………………….. 23 GEARCASE REPLACEMENT……………………………………………………….. 23 FRONT AXLE ALIGNMENT…………………………………………………………..23 STORAGE PROCEDURE……………………………………………………………… 24 TRANSPORTATION…………………………………………………………………… 24 TROUBLESHOOTING CHART………………………………………………………. 24 DESCRITION………………………………………………………………………….. 25 PARTS LIST………………………………………………………………………….. 26 EMISSION CONTROL SYSTEM WARRANTY…………………………………….. 27 WARNING LABEL…………………………………………………………………… 31
1

STOP! MUST READ
PLEASE REMEMBER TO VIEW THE ASSEMBLY VIDEO BEFORE PROCEEDING!
For Assembly video and Troubleshooting Tips, please visit below link or scan the QR code below with your mobile phone. tinyurl.com/xpro71

LY-ATV-40F/ATV-Z03
2

ATV

PREFACE
Thank you for choosing All Terrain Vehicle .May you enjoy riding all time.
This manual contains the necessary instructions and guidance with respect to the operation and maintenance of the ATV, and BE SURE TO READ IT CAREFULLY BEFORE YOU RIDE THE ATV; AND BE SURE TO PAY MORE ATTAENTION TO THE WARNING WORDS AND INSTRUCTION WHEN RIDING Illegal operation ATV can result in SEVERE INJURY or DEATH. Proper operation and maintenance can guarantee a safe riding to minimize trouble of the ATV and keep it in a sound condition. Which can extend the engine service life. All rights reserved. No part of this publication may be reproduced without our prior written permission.
IMPORTANT NOTICES
1. This ATV is intended for use by children age Y6+ . 2. This ATV is designed to carry rider only. NEVER carry passenger. 3. This ATV is designed for OFF- ROAD use.
This ATV is not a toy. It is important for rider to ride this ATV after finishing the training. It is important for rider to understand and follow this manual and warning. It is important to understand and follow the logo to emphasize. It is important for keep the ATV card and text message. It is important to ride an ATV that’s right for your age. It is needed to get ATV safety training course from A.S.I before you ride.
3

PURPOSE OF USE
This ATV is designed to be driven on closed tracks with an even, smooth, and dust free surface. This product is not designed to be used on public highways. Both adults and over 6years old children can ride the vehicle (children only under the supervision of an adult / responsible person) .This product is not designed for rough terrain. ATV is equipped with a single-cylinder. four- stroke, petrol combustion engine with an air fitter and exhaust silencer.The ATV rear axle is equipped with a disk brake , controlled by the brake lever on the left hand side of handle bars.
Safety warning : User must read this manual carefully. Forbid to drive when you don’t know well of this ATV. And forbid to lend it to people who don’t know this ATV.
THE ATV SAFETY INSTITUTE’S GOLDEN RULES
Always wear a DOT-compliant helmet, goggles, long sleeves, long pants, over- the-ankle boots, and gloves. Never ride on paved roads except to cross when done safely and permitted by law – another vehicle could hit you. ATVs are designed to be operated off-highway. Never ride under the influence of alcohol or drugs. Never carry a passenger on a single-rider ATV Ride an ATV that’s right for your age. Supervise riders younger than 16; ATVs are not toys. Ride only on designated trails and at a safe speed. Take a hands-on ATV RiderCourseSM and the free online E-Course. To learn more about ATV safety call 800.887.2887 or visit www.atvsafety.org
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INSTRUCTION FOR ASSEMBLING
WARNING Set-up and pre-delivery service must be performed by an authorized luyuan dealer. Proper pre-delivery is essential to reliability of the vehicle and to rider safety. An error made by the person setting up and servicing a new vehicle can result in damage to the machine or injury to the rider. Perform all items correctly and completely. Observe all safety precautions and use common sense when assembling this vehicle. Avoid contact with moving parts. Severe personal injury to the person assembling this vehicle or to a bystander could result.
In order to perform service work efficiently and to prevent costly errors. The technician must thoroughly familiarize him /herself with procedures before beginning. A knowledge of mechanical theory, tool use and shop procedures is necessary to perform the service work safely and satisfactorily.
Watch for sharp edges which can cause personal injury. Protect hands with gloves when working with sharp components.
If difficulty is encountered in removing or installing a component, look to see if a cause for the difficulty can be found. If it is necessary to tap the part into place, use a soft face hammer and tap lightly
Always follow torque specifications as outlined. Incorrect torquing may lead to serious machine damage or can result in injury or death for the rider.
Cleanliness of parts and tools as well as the work area if of primary importance. Dirt and foreign matter will act as an abrasive and cause damage to precision parts.
5

PLEASE REMEMBER TO VIEW THE ASSEMBLY VIDEO ON LISTI NG PAGE BEFORE PROCEEDING
1. Open the carton , take out ATV.
2. Setting up handle bar,plastic protection cover .(Picture 1 ) Need tools : 8-10 wrench. take out aluminum block form the tools bag, set up the handle bar in comfortable position, and tighten the bolts.then attach plastic protection cover onto the handlebars.

Picture 1

Picture 2

3. Setting up decorative cover.(Picture 2 ) Need tools : screwdriver

4. Setting up the front tyre (Picture 3,4,5,6) Need tools: 12-14 wrench,13-17 wrench, M8 hexagram First loosen the nut on the front tyre, and connect to the frame with right direction, then tighten the nut. (Picture 3,4)

Picture 3

Picture 4

Second, there is a nut and a spacer bush on the steering tie rod , only loosen the nut, then connect it to the frame and tighten it. (the spacer bush will be fixed above the plate , the nut will be under the plate ) (Picture 7,8)

Picture 5

Picture 6

5. Setting up the rear tyre (Picture 7,8,9) Loosen the nut on the rear axle, tear off the tape on the axle, pass through
the tyre with right direction , then fasten the nut.

Picture 7

Picture 8

6. Finish setting up (Picture 10)

Picture 9

Picture 10
7. Test drive Fill the fuel tank with gasoline and check the lubrication oil level, then start
the pull start to test drive to check.
LUYUAN, INC YOUTH ATV SAFETY TRAINING COURSE MINIMUM NUMBER OF REPRETITIONS OF RIDING MANEUVERS FOR FIRST-TIME OPERATORS
8

First-time operators are required to perform a minimum number of repetitions of each of the eight driving maneuvers. The person giving the training must demonstrate each maneuver and then have the trainee repeat the following minimum number of repetitions. Maneuver # 1-Large oval with stopping and starting practice. Once counterclockwise and then once clockwise. Maneuver # 2-Figure 8s .Three times. Maneuver # 3-Corners: 90 degrees and less than 90 degrees. Two clockwise and two counter clockwise. Maneuver # 4-Slalom. Three times. Maneuver # 5-Large oval with panic maneuver. Two times. Maneuver # 6-Obstacle riding. Once with left wheels, once with right wheels, and once with both wheels. Maneuver # 7-Traversing hill. Once each direction. Maneuver

8-K-turn. One time.

VIN RECORD

Picture 11

Picture 12

VIN NO.:

ENGINE NO.:

Please fill the VIN and engine code of your vehicle in the blank above. They will help

order spare parts and find out the vehicle when stolen.

NOTES: 1. the VIN is stamped on the front pipe under the frame body (picture 11)

2. the engine code is stamped on the right of engine (picture 12) 9

LOCATION OF WARNING LABELS
1.General warning:stick on left front fender 2.Age warning label, forbidden children under age 6: stick on right front fender

3.Tire pressure or overloading warning 4. Passenger warning label: stick on the

label: stick on left rear fender

rear of seat.

5. Certification label: stick on right rear 6. EPA certification label: stick on the

fender

engine.

WARNING
User must read and understand the warning labels well. User must comply with these warning labels and to keep these labels. If any of these labels are lose or hazily, please ask dealer to get the labels.
USER MANUAL 1. Make sure to check ATV before use , it is important . 2. Make sure to put on safety helmet and some other necessary safeties
before driving the ATV, and abide by local highway code. 3. Make sure there is enough gasoline in the fuel tank before driving. Press
the engine switch and key, open the choke, and lightly tug on the pull-start cord to start the ATV. 4. Pls careful to using the throttle control handle. The ATV will run faster when the accelerograph is bigger given .When turning left or right ,pls attention our speed. The right handle control the front disc brake, and the left handle control the rear disc brake. In the left handle, there is a red button, it is emergency shut down switch, used for stopping the ATV. When you pull out the button, the ATV will stop immediately. 5. If you want to stop the engine working ,pls press the red switch “OFF”. 6. In the right handle ,there is limiting-speed device, User can add speed from up to down by adjusting the device.
Warning: user must abide by the local highway code and the safety statute.
ATTENTION Each purchaser have the opportunity to register for free hands-on ATV training through the ATV Safety Institute (ASI) at the time of purchase.Take an ATV Rider course ;
call 800 887 2887 or visit www.atvsafety.org
11

TECHNICAL SPECIFICATIONS

ITEM
ENGINE DISPLACEMENT POWER OUTPUT TORQUE STARTER SYSTEM FRAME BRAKE FRONT TYPE REAR TYPE FUEL TANK CAPACITY N.W G.W MAX WEIGHT PACKING DIMENSIONS

LY-ATV-40F
one cylinder, four-stroke, air-cooled 40cc 0.9kw at 6500rpm 1.6Nm at 5000rpm manual-hand pull type welder high strong steel tubes front and rear disk 4.10-4 4.10-4 1.8 L 31KGS 38 KGS 65 KGS 102.55649cm

UNPACKING AND SETTING UP HANDLEBAR You ATV is packed with folded handlebars and brake lever. After unpacking, first take out the aluminum block form the tools bag, then set up the handlebars to a comfortable position and tighten the handlebar bolts. the bolt of brake lever and the throttle grip has been tightened .Do not use an excessive force to tighten this bolts. Over tightening the bolts may cause damage of the threads or other parts. Verify the smooth and free movement of both control cables (throttle and brake) .
Controls: 1. Engine stop switch 2. Emergency shut down switch 3. Brake button 4. Throttle grip
13

BEFORE STARTING THE ENGINE

Before operating this vehicle, be sure to check the items in the following

table:

ITEM

ROUTINE

Fuel

*Check fuel level in fuel tank, and add recommended fuel if

necessary

check fuel line for leakage. Correct if necessary

Engine oil

*check oil level in engine, and add recommended oil to

specified level if necessary

*check ATV for oil leakage. Correct if necessary

Front brake

*check operation, and correct if necessary

*lubricate cable if necessary

*check lever free play, an adjust if necessary

Rear brake

*check operation, and correct if necessary

lubricate cable if necessary

Throttle lever

*make sure that operation is smooth, and check cable free day

*lubricate cable and lever housing if necessary

Wheels and tires

*check wheel condition, and replace if damaged

*check tire condition and tread depth. Replace if necessary

*check tire pressure, operating pressure 7-10psi

Brake levers

*make sure that operation is smooth. Lubricate lever pivoting

points if necessary

Chassis fasteners

*make sure that nuts, bolts and screws are property tightened

Instruments and switches *check operation, and correct if necessary

ENGINE STARTING
1. Turn the ON/OFF switch to ON position 2. Turn the choke lever to CLOSE position
Notice When the engine is hot or the temperature is not cold. Don’t need close the choke Move the choke lever to CLOSE position. The choke should be closed on a case-specific basis it may help starting in colder environment.
3. press the fuel pump several times until there is no air bubble visible in the fuel line. It is not allowed to start or run the engine without the connection of return line of the fuel tank to the carburetor. It is not allowed to start or run the engine for a long period without the tank cap closed.
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4. Pull the handle of the recoil gently until you feel the resistance and then make a rapidly pull. Before the handle is pulled make sure the engine has been vertically erected for at least 3min. It is only allowed to start the engine when it is erected vertically and the handle points upwards. The air cleaner may see the ejection or spillover of lubricating oil when the engine started by standing on head with the handle pointing downwards. It is normal. Notice The handle must be pulled rapidly otherwise the engine can not be started with the weaker spark produced by the spark plug.
Engine Operation To give full play to the performance of the engine , it is suggested to take up a 15min run-in for the new product. 1. when the engine is being warmed up, move the choke lever slowly to OPEN position. It is not allowed to start or operate the engine without the connection of return line between the carburetor and fuel tank. It is not allowed to start or operate the engine for a long period without the tank cap closed. 2. place the throttle to the position form which the desired engine speed can be obtained.
16

RIDING Sit on the vehicle , control the throttle and accelerate properly to start moving forward. When riding the ATV, keep in mind the rules applicable to riding four-wheel vehicles (sit on the front part of the seat, do not lean back, try to keep the load of your body as forward as possible). Reduce speed accordingly when going around corners. When braking always reduce the throttle to the idle position whilst pressing the front or rear brake lever with the necessary force to stop the ATV. Turning the engine off with the red switch (engine stop switch) on the handle bars. It is necessary to check the tightness of bolts and nuts, including the engine and the brake settings, before and after every use.
Always ride within the limits of vehicle/rider and weather condition to avoid unnecessary accidents and injuries.
17

SPARK ARRESTOR
The spark arrestor must be cleaned for every 50 hours of use to ensure the proper performance. If not cleaned on a regular basis, the carbon build-up of cinders can begin to block your vehicle’s exhaust flow and slow down your vehicle. Turn off the engine and cool off to prevent possible injury from burns. Remove the 3 screws from the back of the exhaust assembly. Carefully removing the heat resistant gasket from the spark arrestor without damaging so it can be used again. Cleaned the screen with detergent, water or wire brush, then let it dry. Remove all of the carbon and cinders still inside the exhaust chamber using a small towel or small vacuum. Make sure the heat-proof gasket seals properly and re-install spark arrestor.
INSTRUCTION OF ATV’S MAINTAINCE ATV need to be maintained after a period time of using. Because some part of ATV will be rust, fray, distortion, loosing. And these change will reduce the safety, economic, flexible of ATV. So to keep it is clear, safety, using longer, reduce its using charge, we have to do the following ways: 1. Clear all of the part 2. Renew and replace the dirty fuel and the worned parts 3. To inspect every parts, according to the instruction and the technical information 4. If you find any problem, pls amend them immediately 5. To keep the ATV safe, we suggest you lock it when you don’t ride it.
18

PERIODIC MAINTENANCE CHART
Check -up Shut the engine off when performing maintenance check-ups Otherwise you could be severely injured if your hands and clothing get caught by moving parts Make sure the engine and exhaust are cold before performing any inspection of this machine.
19

DRIVE CHAIN ADJUSTMENT Loosen the No. 1 and No. 4 bolts on the rear axle carrier , and adjustment No.2 and No.3 bolts in comfortable position, then tighten No.1 and No.4 bolts for tensioning the chain. the driven chain should be 5mm ( 0.2 in) marking sure not to over tighten the chain. It is important to lubricate the chain regularly to avoid excess wear. This will prolong the lifetime of the chain. It is important to lubricate the chain after every ride and especially in wet conditions. It is recommended to use a quality chain lubricant. If the chain needs replacement, then please also check the front and rear sprockets for wear, replace accordingly.
Riding with a chain in poor condition or improperly adjusted can lead to serious injury. Always, inspect, adjust and maintain the drive chain properly before each ride.
20

CLUTCH REPLACEMENT Remove the chain cover, release the chain and dismantle it .Loosen the four screws holding gear case. Release the engine brace on the frame, and move to one side. Loosen the bolt of position A. the clutch will be broken away. Replace new clutch and install it . Then reverse the sequence as described, and readjust the tension of the drive chain.
21

FRONT / REAR BRAKE REPLACEMEN
Loosen the nut No.2, remove the brake line, loosen No.1 and No.3, remove the old disc brake, replace the new disc brake, tighten nut No. 1 and No.3, insert the brake line, then tighten the nut No.2.
Failure to inspect and properly maintain the brake increases the risk of having an accident. Before each ride check the rear brake cable and the brake efficiency. Riding with worn brake pads reduce the braking performance and cause an accident. Check and replace brake pads.
WHEEL REVOVAL Screw off the front/rear axle nut and pull off the wheel. Then reinstall the wheel according to the instructions on pages 6 and 7 , must be tighten the axle nut securely.
Using worn, improperly inflated or incorrect tyres will reduce stability and can cause an accident.
22

AIR FILTER CLEARING
Never run the engine without air filter as it twill worsen engine wear. Inspect the air filter for dust and dirt buildups. Check if bolts and nuts are loosened; if so, screw them up correctly. Mount the felt filter and foam filter one by one, and close the cleaner cover
GEARCASE REPLACEMENT
Loosen 5pcs screws, remove the old gearcase, replace the new and tighten 5pcs screws.
FRONT AXLE ALIGNMENT Front axle alignment is performed by adjusting the steering tie rod length. Loosen the nuts and dismantle the steering joint at both front wheels. Loosen the steering tie rod safety nut and by screwing the tie rod end in or out, adjust the length accordingly. Then toe-in angle of the front wheels should be between 0°and 1°.
23

STORAGE PROCEDURE If the vehicle is to be left unused for a period of time, it is recommended to drain out all the fuel from the fuel tank and carburetor. Inflate the tyres to the normal working pressure. Remove the spark plug, clean it, put a few drops of motor oil into the cylinder, pull the starter rope 2-3 times, so an oil film evenly coats the cylinder walls and piston.
TRANSPORTATION If you need to transport it, you must fix it at four side, make sure it can’t move
TROUBLESHOOTING CHART
24

DESCRITION
25

PARTS LIST

ITEM NO.

NAME

1 Brake handle

2 Brake button

3 Throttle device

4 Throttle line

5 Cloth

6 Rear brake line

7 Left handle

8 Seat cushion

9 Body plastic

10 Rear wheel

11 Rear axle

12 Gear box

13 Front protective frame

ITEM NO.

NAME

14 Front damping

15 Front axle

16 Throttle grip

17 Engine kill stop switch

18 Emergency shut down switch

19 Fuel tank

20 Steering tie rod

21 Pull start

22 KEY

23 Pedal plastic

24 Chain cover

25 Rear disc brake

26 Sprocket disc

PRODUCT WARRANTY
Thank you for purchasing our product. To assure the highest level of service, please carefully read used manual and keep it after you had purchased the product. Note: Please finished all information on table of maintain card which must be authorized by the dealer. If you don’t have invoice or copy of invoice that the warranty period will be run date of production. Product warranty period: 3 months from the date of delivery.These items and conditions which excluded specifically: 1, Damage caused by accidents, misuse, negligence, improper vehicle operation. 2, Any modification or alteration to any standard specifications or equipment. 3, Any repairs made by an unauthorized dealer or service firm, 4, Use of no genuine parts for repairs or alteration to standard specifications. 5, Damage which occurs as a result of improper storage. The following normal wear parts are specifically excluded from warranty coverage: 1, Plastic body 2, Tire 3, Chain 4, Brake disc 5, Brake pad

User name Date of purchase Address Dealer Item model Vin No.

TABLE OF MAINTAIN CARD
Tel
Item name Signature Engine No.

References

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