KARCHER 1.008-061.0 Flotilla BRC 45-38 120V Carpet Extractor User Manual
- June 11, 2024
- Karcher
Table of Contents
- 1.008-061.0 Flotilla BRC 45-38 120V Carpet Extractor
- Product Information
- Product Usage Instructions
- Machine Data Label
- Safety
- Grounding Instructions
- Operations
- BRUSH ERROR
- STORAGE
- Operating The Machine
- Maintenance Service Schedule
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
1.008-061.0 Flotilla BRC 45-38 120V Carpet Extractor
Product Information
The Flotilla BRC 45/38 120V is a portable carpet extractor designed for commercial use. It is an electrical powered appliance that sprays a cleaning solution onto the carpet, agitates the wet carpet, and then extracts the soiled solution back into the unit’s recovery tank. The appliance comes with an optional hand tool for cleaning upholstery and stairs.
The machine is available with a warranty, which can be registered by visiting the manufacturer’s website or by calling customer assistance.
Product Usage Instructions
Before using the Flotilla BRC 45/38 120V, it is important to register the product by visiting the manufacturer’s website or calling customer assistance. Additionally, it is important to note the serial number of the machine, which can be found on the machine data label.
To operate the machine, follow these steps:
- Fill the solution tank with the desired cleaning solution.
- Plug in the machine to an electrical outlet.
- Turn on the machine using the controls located on the machine.
- Press the trigger on the hand tool or on the machine to spray the cleaning solution onto the carpet.
- Agitate the wet carpet using the machine’s brushes.
- Use the machine to extract the soiled solution back into the recovery tank.
- Repeat steps 4-6 until desired carpet area is cleaned.
- Turn off the machine and unplug it from the electrical outlet.
- Clean and maintain the machine according to the instructions provided in the maintenance section of the manual.
It is important to follow all safety instructions provided in the manual to ensure safe usage of the machine.
Flotilla BRC 45/38 120V
English
02
Register your product
www.kaercher.com/welcome
From Serial Number (Ref No. 1) See Serial Number page in Spare
Parts List or call manufacturer.
8.645-280.0-B 03/24/23
Machine Data Label
Overview
This carpet extractor is an electrical powered, portable carpet extractor
intended for commercial use. The appliance sprays a cleaning solution onto the
carpet, agitates the wet carpet, and then extracts the soiled solution back
into the unit’s recovery tank. The appliance is available with an optional
hand tool for cleaning upholstery and stairs.
MODEL: 1.008-061.0 BRC 45/38
Kärcher North America Headquarters
6398 N Kärcher Way Aurora, CO 80019
Warranty Registration
Thank you for purchasing a Kärcher North America product. Warranty
registration is quick and easy. Your registration will allow us to serve you
better over the lifetime of the product.
To register your product go to : http://warranty.karcherna.com
For customer assistance: 1-800-444-7654
2
How To Use This Manual
This manual contains the following sections:
· How to Use This Manual · Safety · Operations · Maintenance
The HOW TO USE THIS MANUAL section will tell you how to find important
information for ordering correct repair parts.
Parts may be ordered from authorized dealers. When placing an order for parts,
the machine model and machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of the front cover of this
manual.
Model: Date of Purchase: Serial Number: Dealer: Address: Phone Number: Sales
Representative:
The model and serial number of your machine are located under the recovery
tank as shown below:
The SAFETY section contains important information regarding hazardous or
unsafe practices of the machine. Levels of hazards are identified that could
result in product damage, personal injury, or severe injury resulting in
death.
The OPERATIONS section is to familiarize the operator with the operation and
function of the machine.
The MAINTENANCE section contains preventive maintenance information to keep
the machine and its components in good working condition. They are listed in
this general order:
· Service Schedule · Components · Periodic Maintenance · Daily/Regular
Maintenance · Scrub Deck & Brush Replacement · Circuit Protection ·
Troubleshooting
NOTE: If a service or option kit is installed on your machine, be sure to keep
the KIT INSTRUCTIONS which came with the kit. It contains replacement parts
numbers needed for ordering future parts.
NOTE: The manual part number is located on the lower right corner of the front
cover.
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8.645-280.0 Manual Operator Flotilla BRC 45-38
Safety
Safety Labels
NOTE: These drawings indicate the location of safety labels on the machine. If
at any time the labels become illegible, promptly replace them.
Emplacement De L’étiquette De Sécurité
REMARQUE : Ces dessins indiquent l’emplacement des étiquettes de sécurité sur
la machine. Si, à tout moment, les étiquettes deviennent illisibles, contactez
votre représentant autorisé pour un remplacement rapid.
WARNING LABEL 86242230
WARNING LABEL 86402490
8.645-280.0 Manual Operator Flotilla BRC 45-38
5
Safety
IMPORTANT SAFETY INSTRUCTIONS
When using this machine, basic precaution must always be followed, including
the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. See Grounding Instructions. Do not
leave the machine unattended. Unplug machine from outlet when not in use and
before maintenance or service. Use only indoors. Do not use outdoors or expose
to rain. Do not allow machine to be used as a toy. Close attention is
necessary when used by or near children. Use only as described in this manual.
Use only manufacturer’s recommended components and attachments. Do not use
damaged electrical cord or plug. Follow all instructions in this manual
concerning grounding the machine. If the machine is not working properly, has
been dropped, damaged, left outdoors, or dropped into water, return it to an
authorized service center. Do not pull or carry machine by electrical cord,
use as a handle, close a door on cord, or pull cord around sharp edges or
corners. Do not allow the supply cord to come into contact with the rotating
brushes. Keep cord away from heated surfaces. Do not unplug machine by pulling
on cord. To unplug, grasp the electrical plug, not the electrical cord. Do not
handle the electrical plug or machine with wet hands. Do not operate the
machine with any openings blocked. Keep openings free of debris that may
reduce airflow. This machine is intended for cleaning carpet only. Do not
vacuum anything that is burning or smoking, such as cigarettes, matches, or
hot ashes. This machine is not suitable for picking up health endangering
dust. Turn off all controls before unplugging. Do not operate this machine
near flammable fluids, dust or vapors. Do not pick up flammable or combustible
liquids such as gasoline, and do not operate in locations where they may be of
such liquids. Maintenance and repairs must be done by qualified personnel. If
foam or liquid comes out of machine, switch off immediately.
READ AND SAVE THESE INSTRUCTIONS
6
8.645-280.0 Manual Operator Flotilla BRC 45-38
Safety
CONSIGNES DE SÉCURITÉ IMPORTANTES
Lors de l’utilisation de cette machine, des précautions de base doivent
toujours être prises, y compris les précautions suivantes : LIRE TOUTES LES
INSTRUCTIONS AVANT D’UTILISER CETTE MACHINE.
Pour réduire le risque d’incendie, d’électrocution ou de blessure :
Cet appareil ne doit être connecter qu a des prises ayant une sortie de terre.
Ne pas laisser l’appareil sans surveillance lorsqu’il est branché. Débrancher
lorsque l’appareil n’est pas utilisé et avant l’entretien. Pour reduire les
risques de choc electrique, ne pas utiliser à l exterieur et ne pas aspirer de
matières humides. Ne pas permettre aux enfants de jouer avec l’appareil. Une
attention particulière est nécessaire lorsque l’appareil est utilisé par des
enfants ou à proximité de ces derniers. Utiliser cet appareil conformément aux
instructions du présent manuel uniquement. N’utiliser que conformément à cette
notice avec les accessoires recommandés par le fabricant. Ne pas utiliser si
le cordon ou la fiche est endommagé. Retourner l’appareil à un atelier de
réparation s’il ne fonctionne pas bien, s’il est tombé ou s’il a été
endommagé, oublié à l’extérieur ou immergé. Ne pas tirer soulever ou traîner
l’appareil par le cordon. Ne pas utiliser le cordon comme une poignée, le
coincer dans l’embrasure d’unée porte ou l’appuyer contre des arêtes vives ou
des coins. Ne pas faire rouler l’appareil sur le cordon. Ne pas laisser le
cordon d’alimentation entrer en contact avec les brosses rotatives. Garder le
cordon à l’écart des surfaces chaudes. Ne pas débrancher en tirant sur le
cordon. Tirer plutôt la fiche. Ne pas toucher la fiche ou l’appareil lorsque
vos mains sont humides. N’insérer aucun objet dans les ouvertures. Ne pas
utiliser l’appareil lorsqu’une ouverture est bloquée. S’assure que de la
poussière, de la peluche, des cheveux ou d’autres matières ne réduisent pas le
débit d’air. Cette machine est destinée pour nettoyer tapis seulement. Ne pas
aspirer de matiéres en combustion ou qui dégagent de la fumée, comme des
cigarettes, des allumettes ou des cendres chaudes. Cette machine n’est pas
adaptée au ramassage de poussières dangereuses. Mettre toutes les commandes à
la position ARRÊT avant de débrancher l’appareil. Ne pas l’utiliser près de
liquides, de poussières ou de vapeurs inflammables. Ne pas aspirer des
liquides inflammables ou combustibles, comme de l’essence, et ne pas faire
fonctionner dans des endroits où peuvent se trouver de tels liquides.
L’entretien et les réparations de la machine doivent être effectuées par un
personnel qualifié. Si de la mousse ou du liquide sort de la machine, la
mettre hors tension immédiatement.
LIRE ET CONSERVER CES INSTRUCTIONS
8.645-280.0 Manual Operator Flotilla BRC 45-38
7
Safety
The following symbols are used throughout this guide as indicated in their
descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING
and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the
following definitions:
WARNING – Hazards or unsafe practices which COULD result in severe personal
injury or death.
CAUTION – Hazards or unsafe practices which could result in minor personal
injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of
equipment. Report machine damage or faulty operation immediately. Do not use
the machine if it is not in proper operating condition. Following is
information that signals some potentially dangerous conditions to the operator
or the equipment. Read this information carefully. Know when these conditions
can exist. Locate all safety devices on the machine. Please take the necessary
steps to train the machine operating personnel.
FOR SAFETY: DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless
Operation Guide is Read and understood. In Flammable or Explosive areas. In
areas with possible falling objects
WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing;
jackets, shirts, or sleeves when working on the machine. Use manufacturer
approved replacement parts.
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8.645-280.0 Manual Operator Flotilla BRC 45-38
Safety
Les symboles suivants sont utilisés dans tout ce manuel, tels que décrits ici
:
NIVEAU D’INTENSITÉ DU DANGER
Il existe trois niveaux d’intensité du danger, identifiés par des termes
d’avertissement – AVERTISSEMENT, ATTENTION et POUR VOTRE SÉCURITÉ. Le niveau
d’intensité du danger est déterminé par les définitions suivantes :
AVERTISSEMENT – Les dangers ou des pratiques contraires à la sécurité qui
POURRAIENT entraîner des blessures personnelles ou la mort.
ATTENTION – Les dangers ou des pratiques contraires à la sécurité qui
pourraient entraîner des blessures personnelles légères ou des dégâts sur le
produit ou d’autres biens.
POUR DES RAISONS DE SÉCURITÉ : Pour identifier les actions qui doivent être
exécutées pour un fonctionnement sûr de l’équipement. Signaler immédiatement
tout dommage subi par la machine ou fonctionnement défectueux. Ne pas utiliser
la machine si elle ne fonctionne pas correctement. Ci-dessous se trouvent les
informations indiquant les conditions potentiellement dangereuses pour
l’opérateur ou l’équipement. Lire attentivement ces informations. Être
conscient que ces conditions peuvent survenir. Repérer tous les dispositifs de
sécurité sur la machine. Suivre les étapes nécessaires de formation du
personnel qui utilise la machine.
POUR DES RAISONS DE SÉCURITÉ : NE PAS FAIRE FONCTIONNER LA MACHINE : Sauf si
le personnel est formé et autorisé. Sauf si le manuel d’utilisation est lu et
compris. Dans des zones inflammables ou explosives. Dans des zones contenant
des objets susceptibles de tomber
LORS DE L’ENTRETIEN DE LA MACHINE : Éviter les pièces mobiles. Ne pas porter
de vêtements, vestes, chemises ou manches vagues lors de l’entretien de la
machine. Utiliser les pièces de rechange approuvées par le fabricant.
8.645-280.0 Manual Operator Flotilla BRC 45-38
9
Safety
Grounding Instructions
THIS PRODUCT IS FOR COMMERCIAL USE ONLY.
Electrical:
In the USA this machine operates on a standard 15 amp 120V, 60 hz, A.C. power
circuit. The amp, hertz, and voltage are listed on the data label found on
each machine. Using voltages above or below those indicated on the data label
will cause serious damage to the motors.
Extension Cords:
If an extension cord is used, the wire size must be at least one size larger
than the power cord on the machine, and must be limited to 50 feet (15.5m) in
length.
Grounding Instructions:
This appliance must be grounded. If it should malfunction or break down,
grounding provides a path of least resistance for electric current to reduce
the risk of electric shock. This appliance is equipped with a cord having an
equipment-grounding conductor and grounding plug. The plug must be inserted
into an appropriate outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
120 Volt Models:
This appliance is for use on a nominal 120-volt circuit, and has a grounded
plug that looks like the plug in “Fig. A”. A temporary adapter that looks like
the adapter in “Fig. C” may be used to connect this plug to a 2-pole
receptacle as shown in “Fig. B”, if a properly grounded outlet is not
available. The temporary adapter should be used only until a properly grounded
outlet (Fig. A) can be installed by a qualified electrician. The green colored
rigid ear, lug, or wire extending from the adapter must be connected to a
permanent ground such as a properly grounded outlet box cover. Whenever the
adapter is used, it must be held in place by a metal screw.
Improper connection of the equipment-grounding conductor can result in a risk
of electric shock. Check with a qualified electrician or service person if you
are in doubt as to whether the outlet is properly grounded. Do not modify the
plug provided with the appliance – if it will not fit the outlet, have a
proper outlet installed by a qualified electrician.
Le raccordement incorrect du conducteur de terre d’équipement peut entraîner des risques d’électrocution. Vérifiez auprès d’un électricien qualifié ou d’un responsable de l’entretien si vous avez quelque doute que ce soit quant au raccordement à la terre de votre prise murale. Ne modifiez pas la fiche fournie avec l’appareil : si elle ne correspond pas à la prise murale, faites installer une prise adéquate par un électricien qualifié.
GROUNDED OUTLET
GROUNDED OUTLET BOX
ADAPTER
GROUNDING PIN
(A)
METAL SCREW
TAB FOR GROUNDING SCREW
(B)
(C)
10
8.645-280.0 Manual Operator Flotilla BRC 45-38
Operations
How This Machine Works
This carpet extractor is an electrical powered, self contained portable carpet
extractor intended for commercial use. The appliance sprays a cleaning
solution onto the carpet, agitates the wet carpet and then extracts the soiled
solution back into the unit’s recovery tank. The appliance is usable with an
optional hand tool for cleaning upholstery and stairs.
The machine is also designed to restore your carpet using carpet extraction
chemicals.
The machine is designed to apply cleaning solution onto carpeted floor, scrub
the carpet with its brush, and then vacuum the soiled water back into the
recovery tank.
The machine is designed to maintain your carpet using the Encapsulating
Interim Carpet Cleaning Process. By using the Interim Carpet Maintainer in
conjunction with Windsor Red Carpet Encapsulating Interim Cleaning (W450-4) or
Encapsulating Interim Cleaning with Carpet Protection (W455-4) chemical
solution, you can perform a regular light cleaning and grooming of your carpet
very quickly, and have the carpet dry and ready for traffic within 30 minutes.
The machine’s primary systems are the solution system, scrub system, recovery
system and operator control system.
The function of the solution system is to store mixed solution and deliver
solution to the appropriate spray jet(s) or port. The solution system consists
of the solution tank, strainer, pump, solenoid valves, spray jets and
accessory port. The solution tank stores the water and chemical solution The
strainer protects the system from debris. The solution pump moves the cleaning
solution flow. The solenoids control the direction of the solution flow. The
jets deliver the solution to the floor. The accessory port allows connection
to a hand tool.
The function of the scrub system is to scrub the carpet, mix the cleaning
solution with the soil and lift and groom the carpet pile. The scrub system
consists of a cylindrical brush and a motor. The brush scrubs the carpet as
the motor drives the brush. The floating brush allows for the proper amount of
agitation given various carpet types and brush wear. The function of the
recovery system is to vacuum the soiled water back into the recovery tank. The
recovery system consists of the vacuum shoe, vacuum motor, float ball filter
and recovery tank. The vacuum shoe extracts the dirty solution from the carpet
as the machine moves forward. The vacuum motor provides suction to draw the
dirty solution off the floor and into the recovery tank. The float ball filter
protects the vacuum fan from debris and foam. The recovery tank stores the
dirty solution. The function of the operator control system is to allow the
operator to select the desired function to perform.
NOTE: For best results, use this machine immediately after vacuuming. Do not
use this machine as a vacuum cleaner. It is not intended to vacuum dry dust,
only soiled water.
This appliance is not suitable for picking up hazardous dust.
Cet appareil n’est pas conçu pour aspirer des poussières dangereuses.
8.645-280.0 Manual Operator Flotilla BRC 45-38
11
Operations
Technical Specification
ITEM Height Length Width Width of scrub path
MEASURE 43 inches (1092.2 mm) 37.5 inches (952.5 mm) 21.75 inches (552.5 mm) 19 inches (482.6 mm)
This appliance is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision or instruction concerning
use of the appliance by a person responsible for their safety. Children should
be supervised to ensure that they do not play with the appliance.
Cet appareil n’est pas prévu à l’usage des personnes (enfants y compris) avec
des possibilités physiques, sensorielles ou mentales réduites, ou le manque
d’expérience et de connaissance, à moins qu’ils aient été donnés la
surveillance ou l’instruction au sujet de l’utilisation de l’appareil par une
personne chargée de leur sûreté. Des enfants devraient être dirigés pour
s’assurer qu’ils ne jouent pas avec l’appareil.
12
8.645-280.0 Manual Operator Flotilla BRC 45-38
Operations
Technical Specifications
ITEM
DIMENSION/CAPACITY
Construction
Plastic Injection-molded chassis with rotationally molded polyethylene tank
Vacuum Motor
Three stage, bypass, 1.5 hp (1,119 watts), 100 cfm (2.8m³/min), 120″ (3050 mm) waterlift
Solution Pump
50 psi (3.5 bar) – Interim 100 psi (7 bar) – Restorative
Brush Motor
.1 hp (xx watts) DC
Brush
18″ (457 mm), ABS core
Cleaning Path
18″ (45.7 cm)
Flow Rate
Interim – 0.08 gpm ( 0.30 lpm) Restorative – 0.75 gpm (2.88 lpm)
Solution Spray
Interim – One quick-disconnect jet Restorative – Two quick-disconnect jet
Solution Tank
10 gallons (38 L)
Recovery Tank
8 gallons (30 L)
Vacuum Shoe
20″ (508 mm) wide
Wheels
12″ (305 mm) non-marking rubber
Power Cable
50′ (15 m) detachable
Weight
125 lbs (56.9 kg) with cord
NOISE EMISSION
Sound Pressure Level
TBD dB(A) Normal
(EN 60704-1)
TBD dB(A) ECO
MACHINE VIBRATION
Vibration Total Value (ISO 5349) TBD m/s2
8.645-280.0 Manual Operator Flotilla BRC 45-38
13
Operations Controls
1 2 3 45
Solution Switch Reverse Yellow Trigger Switch
Display
The LED lights in the center are (from left to right): 1. Power 2. Vacuum 3.
Brush 4. Solution 5. Eco! Mode. The switch on the left controls the solution
flow. The switch on the right allows the operator to reverse the brush motor,
effectively moving the machine in an opposite direction. The yellow trigger
switch on the steering wheel will turn on the brush and solutions depending on
which mode the control switch is in.
Main Control Membrane
Starting on the far left and working clockwise, the modes of operation are:
Settings Encapsulation Mode Eco! Mode Extraction Deep Extraction Vacuum Only
Accessory Tool
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8.645-280.0 Manual Operator Flotilla BRC 45-38
Operations
Display
1. Power Light · Green indicates that the machine has power. · Off indicates
the machine does not have power or is set to the off position. · See Trouble
Shooting section if Green light is not on when it should be.
2. Vacuum Light · Green indicates the vacuum motor is running properly. ·
Flashing Red light: See Trouble Shooting section
3. Brush Light · Green indicates the brush is set and working properly. ·
Amber (Orange) indicates the brush motor is overworking: See Troubleshooting
section. · Flashing Red light: See Trouble Shooting section.
4. Solution Light · Green indicates that the solution pump is working
properly · Flashing Red light: See Trouble Shooting section. · Solid red light
indicates solution pump is turned off
5. Eco! Light · Blue indicates the machine is in Eco! mode.
Main Control Membrane Modes
Settings · Allows the user access to Configuration, Guides, and Codes menus.
Encapsulation · The brush will spin and solution will be sprayed from the
interim jet. If in reverse, no solution will spray.
Eco! Extraction · The brush will spin, the solution will be sprayed from the
deep jets at a reduced flow and vacuum motor will run at a reduced pressure
and lower sound level.
Deep Extraction · The brush will spin, the solution will be sprayed from the
deep jets and the vacuum motor will run.
Vacuum Only · The vacuum motor will run and the brush will spin.
Accessory Tool · The vacuum motor will run and solution will be supplied to
the accessory port if the solution switch is turned on.
Rear Cover Storage
Use the rear storage area to hold small cleaning bottles and tools. Do not use
the elastic straps to hold large heavy objects.
8.645-280.0 Manual Operator Flotilla BRC 45-38
15
Operations – Display 1 Select Mode Screens
1
2
HELLO!
Select a mode
3*
4*
5*
MODE Eco extract
Used for quiet cleaning with propelling with brushes and lower vacuum.
MODE Vacuum-only
MODE Encapsulate
SPEED
Max Default Min
MODE Deep extract
MODE Tool
SETTINGS Con guration Maintenance
History
Used to clean while propelling with brushes and vacuum.
If option installed: Used to detail clean with vacuum using wand attachment.
No propel.
Speed display icons – Default – Max – Min
Water ow display icons – On – Off
16
8.645-280.0 Manual Operator Flotilla BRC 45-38
Settings, Configuration, Language
Operations – Display 1
SETTINGS Con guration Maintenance
History
CONFIGURATION Language
Machine Hours Product Page
CONFIGURATION Product Page Software Ver.
Used to set screen language
LANGUAGE English Deutsch Français
LANGUAGE Deutsch Français Español
MACHINE HOURS
000001
PRODUCT PAGE
LANGUAGE English Deutsch Français
LANGUAGE Deutsch Français Español
returns to select mode screen
SOFTWARE Version 1.0
8.645-280.0 Manual Operator Flotilla BRC 45-38
17
Operations – Display 2 Settings, Maintenance, Guides, Startup Settings,
History, Codes
Used with connected device to access machine instructions.
SETTINGS Con guration Maintenance
History
MAINTENANCE Guides
GUIDES Startup Shutdown 10 Hour
STARTUP SHUTDOWN
SETTINGS Con guration Maintenance
History
HISTORY Codes
Used to review machine status and history.
10 HOUR
if NO entries
CODES (empty)
if entries
CODES
Mode: Deep extract Error: Sensor failure
Hour: 00001
Next code
CODES
Hour: 00001 Error: Vacuum motor
high load Mode: Deep extract
End
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8.645-280.0 Manual Operator Flotilla BRC 45-38
Operations – Display 2 Reset the Machine
If nothing on the machine is turning on, reset the machine by pressing the
breaker. This should take care of most issues. If this does not work, contact
your service representative.
Circuit Breaker
8.645-280.0 Manual Operator Flotilla BRC 45-38
19
Operations – Display 3 Errors
if error is xed
ERROR Corrected? Yes, continue No, go back
ERROR Corrected? Yes, continue No, go back
if error is
NOT xed
BRUSH ERROR
STOP
Learn more BRUSH ERROR
Learn more BRUSH ERROR
Learn more VACUUM ERROR
Learn more
BRUSH ERROR
1 Unplug
2 Clean
BRUSH ERROR
1
Turn off
2
Rest 60 minutes
BRUSH ERROR
1 Unplug
2 Clean
VACUUM ERROR
1 Drain
2 Remove
DRIVE MOTOR ERROR
STOP
Learn more DRIVE MOTOR ERROR
Learn more DRIVE MOTOR ERROR
Learn more CIRCUIT BOARD ERROR
Learn more
if 3 above errors in 20 min
DRIVE MOTOR ERROR
1 Unplug
2 Clear
DRIVE MOTOR ERROR
1 Unplug
2 Clear
DRIVE MOTOR ERROR
1
Turn off
2
Rest 60 minutes
BRUSH ERROR
1
Turn off
2
Rest 60 minutes
ERROR
Unplug
BRUSH ERROR
1 Unplug
2 Clean
BRUSH ERROR
1
Turn off
2
Rest 60 minutes
BRUSH ERROR
1 Unplug
2 Clean
VACUUM ERROR
1
Turn off
2
Turn on
DRIVE MOTOR ERROR
1 Unplug
2 Clear
DRIVE MOTOR ERROR
1 Unplug
2 Clear
DRIVE MOTOR ERROR
1
Turn off
2
Rest 60 minutes
BRUSH ERROR
1
Turn off
2
Rest 60 minutes
if machine is
turned off and
on
VACUUM ERROR
1
Turn off
2
Rest 60 minutes
VACUUM ERROR
1 Drain
2
3
Remove
Run vacuum 1 minute
Please call for service if problem persists
20
8.645-280.0 Manual Operator Flotilla BRC 45-38
Check
Operations – Display 3
if error is xed
ERROR Corrected? Yes, continue No, go back
ERROR Corrected? Yes, continue No, go back
if error is NOT xed
CHECK Fresh water tank
CHECK Float ball strainer
CHECK Brush TRIGGER HANDLE Please release! MAINTENANCE 10 hr. care needed
Continue
VACUUM SYSTEM
6
Shutting down…
returns to op mode screen
MAINTENANCE Complete now Remind later
Thank you
GOODBYE!
MAINTENANCE Use quick guide?
Yes No
MAINTENANCE Complete now Remind later
if YES
if NO
returns to select mode screen
MAINTENANCE Use quick guide?
Yes No
returns to select mode screen
turns off
8.645-280.0 Manual Operator Flotilla BRC 45-38
21
Operations
1 10
9
13
2
3
8
7
5
6
Components
1. Operator Controls and Display 2. Recovery Lid 3. Recovery Tank 4. Scrub
Deck 5. Solution Fill Cover 6. Solution Tank 7. Vacuum Air Clear Observation
Cover
4
15
14
11 12
11
8. Dirty Water Clear Observation Cover 9. Recovery Drain Hose 10. Control Height Adjustment – Operator Controls 11. Deep Extraction Jets 12. Interim Jet 13. Power Cord Connection 14. Grips for lifting machine
Transporting The Machine Over Stairs
The machine should be carried up or down stairs by two people. One person to
grab the front of the solution tank using the grip point / pocket on the front
lower section. With the steering wheel fully extended, the second person can
grab the steering wheel.
NOTE: Never grab the brush deck and the steering wheel as the machine will
pivot around the steering column.
Lift Here
Lift Here
Grip pocket for lifting machine.
22
8.645-280.0 Manual Operator Flotilla BRC 45-38
Pre Run Setup
1. To unfold handle, loosen knob, rotate upper steering column and steering
wheel back to stop. Tighten knob.
STORAGE
Operations
FOR OPERATION
2. Install the vacuum shoe and brush. Fill solution tank with water and chemical. (see Filling the Solution Tank instructions).
STEP 1
3. To adjust handle to comfortable operating position, loosen knob, slide to
comfortable height and tighten.
4. Plug cord into grounded outlet. Place the power cord in its holder on the
machine by wrapping it through the Cord Holder and plugging it into the
pigtail of the machine.
8.645-280.0 Manual Operator Flotilla BRC 45-38
STEP 2 STEP 3
STEP 4
23
Operations
Filling The Solution Tank
Do not put defoamer or solvent chemicals in the solution tank. Do not allow
water to spill into vacuum motor inlet. Dry spills from top of solution tank.
Do not tip machine on back when full as water may spill from machine.
Use only the suitable chemicals listed below. Using incompatible chemicals
will damage the machine. Damages of this type are not covered under warranty.
Carefully read ingredients on manufacturer’s label before using any product in
this machine.
Chemicals
Suitable Chemicals Alkalis Detergents Hydroxides Soaps Vinegar
Non-Compatible Chemicals Aldehydes Aromatic Hydrocarbons SP Butyls Carbon Tetrachloride Clorox Chlorinated Bleaches Chlorinated Hydrocarbons Lysol Methyl Ethel Ketone (MEK) Perchorethylene (perc) Phenolics Trichlorethylene D-Limonene
*Product Trademark Names
REMOVE SOLUTION FILL COVER
STEP 2 ADD WATER
10 Gal. MAX (37.8 Lt)
OR
STEP 1
ADD CLEANING CHEMICAL PER CHEMICAL LABELING
STEP 3
REPLACE SOLUTION FILL COVER
STEP 4
24
8.645-280.0 Manual Operator Flotilla BRC 45-38
Operating The Machine
Operations
1. Select a mode from the Main Control Membrane Switch for the desired
results. See Display section for detailed description of each function.
STEP 1
2. Turn on Solution Switch. · Press the bottom of the switch to turn solution
on. · ·Press the top of the switch to turn solution off.
STEP 2
8.645-280.0 Manual Operator Flotilla BRC 45-38
25
Operations Operating The Machine – continued
REVERSE SWITCH
YELLOW TRIGGER SWITCH
STEP 3
3. Squeeze the large Yellow Trigger Switch to make the machine move, run the brush and dispense solution. Use the steering wheel to guide the machine in the intended direction. Press the bottom of the Reverse Switch to make the machine travel backward while the yellow trigger switch is depressed.
CLEANING PATH WALL OUTLET
STEP 4
4. Start at wall closest to power outlet. For large areas, operate machine in parallel passes, overlapping brush path. Clean perimeter last with right side of machine toward outside of perimeter.
26
8.645-280.0 Manual Operator Flotilla BRC 45-38
STEP 5
Operations
VACUUM INTAKE
STEP 5 SOLUTION INTAKE
5. During operation, observe the following: This machine is equipped with
clear dome to facilitate operator viewing of dirty solution and vacuum air
flow.
During operation, observe the vacuum intake:
Any amount of water or foam entering the vacuum system can damage the vacuum
motor. If you notice either condition, shut down the machine immediately.
Empty recovery tank and/or add defoamer to recovery tank.
6. Use right side of machine for cleaning along walls.
STEP 6
7. To speed drying, use an airmover fan.
8.645-280.0 Manual Operator Flotilla BRC 45-38
27
Operations
To Clean Under Desks Or Dead End Hallways
By activating the momentary reverse switch, the brush will spin in the
opposite direction. Along with the reverse switch, the trigger switch around
the steering wheel must also be engaged.
If the deck is pointing forward, jets in front, the machine will propel
backwards when the switch is pushed. This is useful when cleaning under a desk
or in a dead end hallway where it is hard to turn around. This can be used to
scrub back and forth over a spot on the floor.
If the deck is spun 180 degrees, vacuum shoe in the front, the machine will
propel forward when the switch is pushed. This is useful to drive the machine
under a desk or in a dead end hallway to be able to get the vacuum shoe close
to the wall.
Emptying Recovery Tank
If solution tank is empty, recovery tank is full or cleaning is finished for
the day, empty the recovery tank.
1. Turn off all controls, and carefully unplug machine.
2. Bring either the whole machine or just the recovery tank to an approved
drain.
3. Remove the recovery lid and rinse off any debris.
4. Empty recovery tank by releasing recovery drain hose. Use a hose with cold
water to clean out the recovery tank.
5. Remove the recovery drain hose end above water line and remove the cap.
Squeeze the hose section below the cap and lower the hose towards the drain.
Regulate the flow by the amount you squeeze the hose.
6. Rotate the tank in a spiral direction to drain all dirty water from the
back left corner.
7. Use cold water to rinse all debris from the inside of tank. Turn tank
upside down and run water through the two molded-in tubes going through the
tank. Turn tank right side up and rinse inside again.
8. Rotate the tank in a spiral motion to ensure all water is drained from the
back left corner.
9. Ensure that the two lip seals are in place on the base machine to line up
with the molded-in tubes in the recovery tank and clean off any debris.
10. Place the tank back onto the base machine by putting the front in first
and then lowering the back into place. Install the recovery drain cap and hang
back into place.
11. When finished for the day, prop recovery lid open to allow tank to dry
and to decrease odors. Drain any extra clean solution and prop open the
solution fill lid.
12. If continuing to clean, replace recovery lid and fill solution tank. (See
Filling Solution Tank section)
SOLUTION PUMP SWITCH
DOWN OFF
POSITION
SHUT DOWN
MAIN
CONTROL SWITCH
STEP 1
RECOVERY DRAIN HOSE
SOLUTION DRAIN HOSE
STEP 2
Emptying Solution Tank
To drain extra solution from tank, disconnect the solution drain hose by
sliding down the sleeve of the yellow fitting to release the latch. Then pull
the fitting and hose down off of the tank mounting barb. When reinstalling,
fully engage the yellow fitting over the barb on the tank until you hear it
click.
28
8.645-280.0 Manual Operator Flotilla BRC 45-38
Accessory Tool Connection and Use
VACUUM HOSE
HAND TOOL
Operations
NOTE: Use only manufacturer supplied accessory tools. See Optional Accessories
section.
1. Spin the deck 180° so that the vacuum shoe is at
the front of the machine.
2. To connect solution hose pull back collar and insert over machine mounted
fitting, then release collar to lock into place. Solution connection can
remain connected at all times.
3. Disconnect vacuum hose from the vacuum shoe and connect the hand tool to
the vacuum hose connection as shown.
SOLUTION QUICK DISCONNECT
VACUUM HOSE CONNECTION
4. Select hand tool position on main rotary control switch.
HANDTOOL POSITION
5. Press the top of the switch to turn solution on.
6. Press the bottom of the switch to turn solution off if only the Vacuum
will be used for any extended period of time.
7. Squeeze handle on accessory tool to begin cleaning.
8.645-280.0 Manual Operator Flotilla BRC 45-38
29
Maintenance Service Schedule
MAINTENANCE Check machine for cord damage Check recovery dome and gasket for damage and cleanliness Check brushes – should be clean with no lint or strings attached Clean the underside of the brush deck area Observe spray pattern Inspect vac shoe for blockage; Remove and rinse any debris Check hoses for wear, blockages, or damage Check handles, switches, and knobs for damage Run one gallon of water through solution system at end of day Clean out recovery tank, clean float screen and check float ball to make sure it moves freely Clean out solution tank Clean outside of all tanks and check for damage Run vacuum motor for at least one minute to allow motor to dry Store with recovery dome and solution lid removed to allow the tank to dry Check drive wheels for damage and wear Remove bearing cap from end of brush. Clean bearing and cap. Check all bearings for noise Check all gaskets for wear and leakage Check and clean solution screen Check brush for wear; ensure bristles are not damaged Check condition of vacuum shoe and frame for damage Remove the bearing end cap off of the brush and clean Check overall performance of machine Check belts for wear and replace as necessary Check cables for fraying Check pump pressure; observe spray pattern and check with gauge if necessary
DAILY *
WEEKLY QUARTERLY
30
8.645-280.0 Manual Operator Flotilla BRC 45-38
Maintenance
Components
1. Brush 2. Deep Extraction Jets 3. Float Shut-off 4. Solution Drain Hose
26 2
5. Solution Strainer 6. Spray Jet – Interim 7. Vacuum Shoe
8.645-280.0 Manual Operator Flotilla BRC 45-38
31
Maintenance
Periodic Maintenance
NOTE: Before making any adjustments or repairs to the machine, disconnect the
power cord from electrical source
Twice a month, flush a white vinegar solution (One quart vinegar to two
gallons of water) or anti-browning solution (mixed as directed) through the
extractor. This will prevent build-up of alkaline residue in the system. If
spray jets become clogged, remove the spray tips, wash them thoroughly, and
blow-dry.
NOTE: Do not use pins, wire, etc. to clean nozzles as this could destroy spray
pattern.
Periodically inspect all hoses, electrical cables and connections on your
machine. Frayed or cracked hoses should be repaired or replaced to eliminate
vacuum or solution pressure loss. If the cable insulation is broken or frayed,
repair or replace it immediately. Do not take chances with electrical fire or
shock.
Daily / Regular Maintenance
1. Empty unused cleaning solution from the solution tank.
2. Flush pumping system with 4 to 7 liters of clean, hot water.
3. After each use, rinse tank with fresh water. Periodically inspect the
recovery tank and decontaminate if necessary, using a Hospital Grade Virucide
or a 1-10 bleach to water solution. Waste water should be disposed of
properly.
4. Check for and remove any lint or debris around vac shoe and deck wheels.
5. Check spray jets for full spray pattern.
6. Remove lint and dirt build-up from brush and housing.
7. Check float and shut-off screen and clean as necessary.
32
8.645-280.0 Manual Operator Flotilla BRC 45-38
Maintenance
Vacuum Shoe and Hose
NOTE: Vacuum Shoe and hose flush should be done daily after use. Place machine
over drainage area before beginning.
1. Remove recovery tank.
2. Insert water hose into vacuum hose.
3. With water pressure on high, rinse out hose and vacuum shoe. Water should
flow freely from vacuum shoe.
4. If there is noticeable build up of debris in the vacuum shoe, and it is
not removed with normal flushing of the vacuum shoe and hose, separate vacuum
shoe into 2 halves and clean. Separate vacuum shoe by removing 12 nut and
bolts and pulling 2 halves apart. When putting the vacuum shoe halves back
together, put medium strength thread locker on all screws.
Vacuum Shoe Cleaning
1. Unplug the power cord and move the machine to a safe level area.
2. To remove the vacuum shoe assembly, spin the deck around 180 degrees so
vacuum shoe is at the front of the machine,
3. Tip the machine back and let it rest at approximately a 45 degree angle.
4. Remove the hose from the top of the vacuum shoe.
5. Release (2) levers. (as shown below)
Do not allow any water into the vacuum port. Ne pas laisser d’eau dans l’orifice d’aspiration.
LEVERS
8.645-280.0 Manual Operator Flotilla BRC 45-38
33
Maintenance
4 5
1
2
3
Scrub Deck
1. Drive Motor 2. Scrub Brush 3. Scrub Brush Motor (Transmission cover not
shown) 4. Vacuum Motor 5. Solution Pump
Only qualified maintenance personnel are to perform the following repairs.
Seul le personnel d’entretien qualifié peut effectuer des réparations.
34
8.645-280.0 Manual Operator Flotilla BRC 45-38
Maintenance
Scrub Head Maintenance
The cylindrical scrub head is designed to scrub chemicals into the carpet and
propel the machine.
The Scrub brush should be replaced when the brush is no longer able to make
contact with the ground.
Scrub Brush Removal
The scrub brush is removed from the right side of the machine. 1. Disconnect
all power. 2. Drain recovery tank. 3. Tip the machine back. 4. Push in on the
brush end cap and then downward. 5. The brush assembly and end cap should drop
down. Then pull the brush down far enough to clear the bottom of the housing.
END CAP &
BEARING
A
Scrub Brush Replacement
Only use the brush provided with the appliance or those specified in the
instructions manual. The use of other brushes may impair safety.
Utilisez uniquement la brosse fournie avec l’appareil ou celles spécifiées
dans le manuel d’instructions. L’utilisation d’autres brosses pourrait
compromettre la sécurité. 1. Lift the drive side of the brush and push it onto
drive hub until a positive stop is felt. The brush cannot be installed until
the brush is fully seated on the drive hub. 2. Slide brush up into the
retaining clip until it clicks in place. 3. Ensure the end cap is aligned with
its mounting plate.
6. Pull brush out with a rocking motion to free brush from drive hub.
7. Check brush roller for wear, and replace when the brush is no longer able
to make contact with the ground.
8. Check to see if the end cap and bearing spin freely and smoothly. Clean
and replace if necessary.
8.645-280.0 Manual Operator Flotilla BRC 45-38
35
Maintenance Circuit Protection
Circuit breakers interrupt the flow of power in the event of an electrical
overload. When a circuit breaker is tripped, reset it by pressing the button.
If a circuit breaker continues to trip, contact your service representative.
Circuit Breaker
36
8.645-280.0 Manual Operator Flotilla BRC 45-38
Suggested Spare Parts
86424140 PUMP
86426430 RECOVERY DRAIN HOSE 86003630 FLOAT SHUT-OFF
86405000 ROLLER BRUSH 86403040 SOLUTION HOSE
86004570 JET BODY (3) 86454460 JET MINI PROMAX 86412780 JET MINI PROMAX (2)
86414120 VACUUM MOTOR 86409460 STRAINER
8.645-280.0 Manual Operator Flotilla BRC 45-38
33
!
THANK YOU!
MERCI! GRACIAS!DANKE!
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Kärcher North America 6398 N Kärcher Way Aurora, CO 80019 Phone: +1 800
444-7654
References
- Professional Warranty Registration | Kärcher
- Dealer Search | Kärcher International
- Home and Garden Warranty Registration USA - Kärcher