Ali GROUP DH2000 2000 Series Door Type High Temperature Dishwasher Installation Guide

June 9, 2024
Ali GROUP

DH2000 2000 Series Door Type High Temperature Dishwasher

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the following is the text from the user manual / instructions:
2000 Series
Installation/Operation Manual with Service Replacement Parts
Door-type High Temperature Dishwasher
Model: 2000 Series Hot water sanitizing machine w/fresh water rinse and built- in stainless steel electric booster
LISTED
3765 Champion Boulevard Winston-Salem, NC 27105 336-661-1556 Fax: (336)661-1660 Toll- free: 1-800 858-4477
Issue Date:1.3.22
Manual P/N 114614 rev. T
For machines beginning with S/N D09037592 and above
2674 N. Service Road, Jordan Station Ontario, Canada L0R 1S0 905-562-4195 Fax: 905-562-4618 Toll-free: 1-800 263-5798
Printed in the USA
National Service Department
In Canada:
Toll-free: 800-263-5798
Tel:
905-562-4195
Fax:
905-562-4618
email: service@moyerdiebellimited.com
In the USA:
Toll-free: 800-858-4477
Tel:
336-661-1556
Fax:
336-661-1660
email: service@championindustries.com
ATTENTION
The model no., serial no., voltage, Hz and phase are needed to identify your
machine and to answer questions.
The machine data plate is located on the right front corner
of the lower panel
Please have this information ready if you call for service assistance.
Product Registration
REGISTER YOUR PRODUCT to ACTIVATE YOUR WARRANTY.
4:34 PM
44%
Three ways to register:
http://www.moyerdiebel.com/warranty-registration http://www.championindustries.com/warranty-registration
Product Registration
PRODUCT REGISTRATION BY FAX
COMPLETE THIS FORM AND FAX TO: 336-661-1660 in the USA 1-800-204-0109 in Canada
PRODUCT REGISTRATION CARD
Model
Serial #
Date of Installation:
Company Name:
Address:
Telephone #: ( )

Contact:
(Street)
Province
Postal Code
Installation Company: Address: Telephone #: Contact:
FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY
IMPORTANT IMPORTANT
Revision History
Revision History
Specifications are subject to change based on continual product improvement.
Dishwasher owners may request a manual by calling 1(800) 858-4477 in USA and
1(800) 263-5798 in Canada.
Revision Date
Revised Pages
Serial Number Effectivity
Revision Description
6.12.09 8.12.09 9.11.09 9.16.09 10.23.09 2.12.10 2.22.10 10.6.10 3.8.11 8.22.11 6.1.12 6.1.12 12.16.13 7.1.14 6.12.15 8.11.15 2.23.16 6.14.16
7.19.16 2.15.17 5.11.20 11.22.19 3.8.21
All All 24-25 31-32 20-21 26-27 5 31 28-29 30-31 36 28-29 22-23 30-31 22-23 25 35,36 22-23 37-38 22-23 21 21 30-31 7-9
D09037592 D09037592 D09087829 D09087829 D09087829 D09087829 D09087829 D09087829
All D10088521 D10088521
All D130711000
All All All All D160413495 D160413495 D161114017 All All D191108432 D191108432
Released First Edition Changed Schematic for Overflow tempering Ckt. Added 1/2 Piping to Fill Assy. Corrected P/N of Pump Suction Screen to 333021 Added 1/2 to Booster Piping
Added Front and Side Panels
Added Booster contactor kit P/N 901078 upgrade instructions Revised control cabinet parts list Changed booster tank to P/N 0509042-1 Changed Item 10 to P/N 113604 Replaced Item 12, Dependo plastic drain valve with 1 brass drain valve, P/N 117014. Updated drain connection instructions.
1.3.22
28-29
Prior to S/N D12049848
Prior to S/N D12049848, use Kit 900962 to repair or replace the final rinse arm.
i
Limited Warranty

2000 Series
Installation/Operation Manual with Service Replacement Parts
For Champion Model DH2000 · Moyer Diebel Model MD2000
Door-type High Temperature Dishwasher
Model: 2000 Series Hot water sanitizing machine w/fresh water rinse and built- in stainless steel electric booster

LISTED
3765 Champion Boulevard Winston-Salem, NC 27105 336-661-1556 Fax: (336)661-1660 Toll- free: 1-800 858-4477

Issue Date:1.3.22
Manual P/N 114614 rev. T
For machines beginning with S/N D09037592 and above

2674 N. Service Road, Jordan Station Ontario, Canada L0R 1S0 905-562-4195 Fax: 905-562-4618 Toll-free: 1-800 263-5798

Printed in the USA

National Service Department

In Canada:

Toll-free: 800-263-5798

Tel:

905-562-4195

Fax:

905-562-4618

email: service@moyerdiebellimited.com

In the USA:

Toll-free: 800-858-4477

Tel:

336-661-1556

Fax:

336-661-1660

email: service@championindustries.com

ATTENTION
The model no., serial no., voltage, Hz and phase are needed to identify your
machine and to answer questions.
The machine data plate is located on the right front corner
of the lower panel
Please have this information ready if you call for service assistance.

COPYRIGHT © 2022 All rights reserved Printed in the USA

Product Registration
REGISTER YOUR PRODUCT to ACTIVATE YOUR WARRANTY.

4:34 PM

44%

Three ways to register:
· Use your mobile phone to scan the QR code on the front of the control cabinet to access https://champdw.us/DH2000 or https://moyerdw.us/MD2000
· Visit our website at:
http://www.moyerdiebel.com/warranty-registration http://www.championindustries.com/warranty-registration
· Use the FAX FORM on the next page.

Product Registration

PRODUCT REGISTRATION BY FAX
COMPLETE THIS FORM AND FAX TO: 336-661-1660 in the USA 1-800-204-0109 in Canada

PRODUCT REGISTRATION CARD

Model

Serial #

Date of Installation:

Company Name:

Address:

Telephone #: ( )

Contact:

(Street)

Province

Postal Code

Installation Company: Address: Telephone #: Contact:
FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY
IMPORTANT IMPORTANT

Revision History

Revision History

Specifications are subject to change based on continual product improvement.

Dishwasher owners may request a manual by calling 1(800) 858-4477 in USA and

1(800) 263-5798 in Canada.

Revision Date

Revised Pages

Serial Number Effectivity

Revision Description

6.12.09 8.12.09 9.11.09 9.16.09 10.23.09 2.12.10 2.22.10 10.6.10 3.8.11 8.22.11 6.1.12 6.1.12 12.16.13 7.1.14 6.12.15 8.11.15 2.23.16 6.14.16
7.19.16 2.15.17 5.11.20 11.22.19 3.8.21

All All 24-25 31-32 20-21 26-27 5 31 28-29 30-31 36 28-29 22-23 30-31 22-23 25 35,36 22-23 37-38 22-23 21 21 30-31 7-9

D09037592 D09037592 D09087829 D09087829 D09087829 D09087829 D09087829 D09087829
All D10088521 D10088521
All D130711000
All All All All D160413495 D160413495 D161114017 All All D191108432 D191108432

Released First Edition Changed Schematic for Overflow tempering Ckt. Added 1/2″ Piping to Fill Assy. Corrected P/N of Pump Suction Screen to 333021 Added 1/2″ to Booster Piping
Added Front and Side Panels
Changed location of element jumper bars Changed description of items 22, 23, 24 Added P/N 114861, Endcap Item 37 to parts list Changed Item 2, P/N 114468 to P/N 114745 Revised Electrical Schematic Drain Tempering Circuit Use Kit 900962 to repair or replace the final rinse arm Updated control cabinet cover to square corners, P/N 335089 Float Switch Flat washer P/N changed to 104882 Revised Parts List Corrected Items 20, 30 to P/N 0507443 and P/N 0507445 Revised Arc Suppressor on TSB Changed booster contactor to 60A
Added Booster contactor kit P/N 901078 upgrade instructions Revised control cabinet parts list Changed booster tank to P/N 0509042-1 Changed Item 10 to P/N 113604 Replaced Item 12, Dependo plastic drain valve with 1″ brass drain valve, P/N 117014. Updated drain connection instructions.

1.3.22

28-29

Prior to S/N D12049848

Prior to S/N D12049848, use Kit 900962 to repair or replace the final rinse arm.

i

Limited Warranty
LIMITED WARRANTY
Champion Industries and Moyer Diebel (herein referred to as “The Companies”), 3765 Champion Blvd., Winston-Salem, North Carolina 27105, and 2674 N. Service Road, Jordan Station, Ontario, Canada, L0R 1S0, warrants machines, and parts, as set out below.
Warranty of Machines: The Companies warrant all new machines of its manufacture bearing the name “Champion or Moyer Diebel” and installed within the United States and Canada to be free from defects in material and workmanship for a period of one (1) year after the date of installation or fifteen (15) months after the date of shipment by The Companies, whichever occurs first. [See below for special provisions relating to glasswashers.] Warranty registration must be submitted to The Companies within ten (10) days after installation either online on the Champion Industries website (http://www.championindustries.com, or the Moyer Diebel website (http://www.moyerdiebel.com in the USA or http://www.championindustries.com/ canada in Canada or by the fax form provided at the front of this manual. The Companies will not assume any responsibility for extra costs for installation in any area where there are jurisdictional problems with local trades or unions.
If a defect in workmanship or material is found to exist within the warranty period, The Companies, at their election, will either repair or replace the defective part or accept return of the machine for full credit; provided; however, as to glasswashers, The Companies’ obligation with respect to labor associated with any repairs shall end (a) 120 days after shipment, or (b) 90 days after installation, whichever occurs first. In the event that The Companies elect to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion or Moyer Diebel authorized service technician. Defective parts become the property of The Companies. Use of replacement parts not authorized by The Companies will relieve The Companies of all further liability in connection with its warranty. In no event will The Companies’ warranty obligation exceed The Companies’ charge for the machine. The following are not covered by The Companies’ warranty:
a. Lighting of gas pilots or burners. b. Cleaning of gas lines. c. Replacement of fuses or resetting of overload breakers. d. Adjustment of thermostats. e. Adjustment of clutches. f. Opening or closing of utility supply valves or switching of electrical supply current. g. Cleaning of valves, strainers, screens, nozzles, or spray pipes. h. Performance of regular maintenance and cleaning as outlined in the operator’s guide. i. Damages resulting from water conditions, accidents, alterations, improper use, abuse,
tampering, improper installation, or failure to follow maintenance and operation procedures. j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.
Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or interior finish as a result of the above, (2) Use with utility service other than that designated on the rating plate, (3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such leaks caused by the installer, including those at machine table connections or by connection of chemical dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by labor dispute.
Warranty of Parts: The Companies warrant all new machine parts produced or authorized by The Companies to be free from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in material and workmanship is found to exist within the warranty period The Companies will replace the defective part without charge.
DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. THE COMPANIES’ WARRANTY IS ONLY TO THE EXTENT REFLECTED ABOVE. THE COMPANIES’ MAKE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. THE COMPANIES SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN THE COMPANIES’ DISHWASHING MACHINES AND THE COMPANIES’ PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.
The Companies do not authorize any other person, including persons who deal in Champion or Moyer Diebel dishwashing machines to change this warranty or create any other obligation in connection with Champion or Moyer Diebel dishwashing machines.
ii

Table of Contents
Table of Contents
2000 Series Door-type Dishwasher Revision History ………………………………………………………………………………………….. i Limited Warranty ………………………………………………………………………………………… ii Model Description……………………………………………………………………………………….. iv
Installation……………………………………………………………………………………………… 1 Receiving …………………………………………………….. 1 Converting Straight-through to Corner Operation ……. 2 Electrical Connections……………………………………… 4 3 Phase Power Connections …………………… 4 3 Phase to 1 Phase Conversion……………….. 5 Hot Water Connection…………………………………….. 6 Drain Connections …………………………………………. 7 Vent Fan and Chemical Dispensers……………………… 11
Initial Start-up ……………………………………………………………………….12
Installation Check List………………………………………. 12
Operation ……………………………………………………………………………………….. 13
Normal Wash Mode ………………………………………. 13 Rinse Sentry Mode …………………………………………. 15 Automatic Drain Cycle…………………………………….. 15
Cleaning and Maintenance ………………………………………………………….16
Cleaning……………………………………………………… 16 Deliming ……………………………………………………… 18 Maintenance ………………………………………………… 19 Troubleshooting …………………………………………….. 20
Service Replacement Parts …………………………………………………………..17
iii

Model Description
Model Description
2000 Series High temperature hot water sanitizing dishwasher with built-in 40-70°F/22-82°C rise booster heater. 208-240VAC/60/1 & 3 Field convertible single or three phase Self-draining pump Automatic start Fresh water rinse 55 racks per hour/60-second total cycle time Rinse sentry Automatic drain valve Optional Equipment (consult factory) Drain water tempering kit Side panels
iv

NOTE: The installation of your dishwasher must be performed by qualified service personnel. Problems due to improper installation are not covered by the Warranty.
1. Inspect the outside of the dishwasher carton for signs of damage.
2. Remove the carton and inspect the dishwasher for damage.
3. Check for any accessories that may have shipped with your dishwasher.
4. Turn to the front of this manual and complete the warranty card. Immediately mail the warranty card to validate your warranty.
5. Move the dishwasher near its permanent location.

Installation
Receiving

CAUTION: Be careful when lifting and moving the dishwasher to prevent damage to the machine.
NOTE: The installation of the dishwasher must comply with all local electrical, plumbing, health and safety codes or in the absence of local codes, installed in accordance with the applicable requirements in the National Electrical Code, NFPA 70, Canadian Electrical Code (CEC), Part 1, CSA C22.1; and the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96.

6. Compare the installation site utility connections with the dishwasher utility connections and make sure that they are the same.

7. Place the dishwasher in its permanent location.

8. The dishwasher has 4 adjustable feet for leveling.

9. Level the dishwasher front-to-back and side-to-side.

10. The dishwasher can be installed in a straight-through or a corner configuration.
11. The typical dishwasher load height is 33¾” [86cm].
12. The machine height is 65¼” [166cm].
13. The dishwasher doors require an open height of 76¾” [195cm] and 86″ [218cm] for door removal.

86″ [218cm] Door Removal
Ht.

76¾” [195cm] Door Up Ht.
65¼” [166cm] Machine Ht.

26″ [66cm]

17¼” [44cm] Inside Clearance
33¾” [86cm] Load
Ht.

Dishwasher Dimensions in inches and Centimeters

1

Installation
Converting Straight-through Operation to Corner Operation
Dishwashers are shipped from the factory for Straight-through operation. Refer to the diagrams below and on the next page to convert a Straight-through operation machine to a Corner operation machine. Dish racks enter and exit the sides of a straight-through machine. Dish racks enter the side and exit the front of corner operation machine. To convert the dishwasher:
1. Convert the dishwasher before it is placed in its final position and before connecting utilities.
2. The temperature gauges must be clearly visible to the operator when facing the front of the machine. In addition, the door handles should move freely without interference from walls or other obstructions. Nominal wall clearance is 6″ [152mm]; the minimum wall clearance is 4″ [102mm].
3. Position the dishwasher as shown below and refer to the next page for instructions on changing the dish rack guides and door operation.

Temp. Gauges
6″ [15cm] Correct Orientation for Straight-Through Operation
Temp. Gauges
6″ [15cm] Correct Orientation for
Corner Operation
2

Temp. Gauges

6″ [15cm]

Incorrect Orientation for Corner Operation

Installation Converting Straight-through Operation to Corner Operation

To convert track guides and door-lift for corner operation: 1. Remove the rack guide (A); save the fasteners. Move (A) and re-attach as shown in the illustration at right.
2. Slide a dish rack through the machine to check the guide to dish rack clearance. The dish rack should move smoothly without binding or tipping on the guides.
3. Disconnect the door-lift bracket (B) connecting the front door and the wall-side door and discard. To seal the holes, Re-install the bolts and lockwashers that held the bracket.
4. Disconnect the door linkage arm (C) from the wall-side door and discard. Re-install the white roller (D) and hardware.
5. Disconnect the door linkage arm (C) from the other door but do not discard.
6. Lift the door handle up and back until the springs relax.
7. Adjust the door spring hooks (E) located at the rear of dishwasher to reduce door spring tension until the front and side doors open and close without binding.

Remove the door-lift bracket connecting the front and wall-side doors.

B

Remove the door-linkage arm from the wall-side door and discard.
Re-install the white roller with existing hardware.

C

D

Re-adjust the door springs at the rear of the dishwasher then check that the doors open and close without binding.

wall

A
wall
A

E 3

Installation
Electrical Connections
Three Phase Connections
WARNING:
Electrocution or serious injury may result when working on an energized circuit. Disconnect power at the main breaker or service disconnect switch before working on the circuit. Lock-out and tag the breaker to indicate that work is being performed on the circuit.

ATTENTION A qualified electrician must connect the main incoming power to the dishwasher in accordance with all local codes and regulations or in the absence of local codes in accordance with the National Electrical Code.

Standard Dishwashers are shipped from the factory for 3-phase operation. To connect the dishwasher for 3-phase operation:
1. Remove the top-mounted control cabinet cover and locate the main terminal block in the left-rear corner of the cabinet.
2. Refer to the Machine Electrical Connection Data Plate located near the main terminal block and make sure that the incoming power supply matches the machine’s electrical requirements.
3. Connect the incoming 3-phase power as shown in the illustration to the right.
4. Re-install the control cabinet cover.

Main Terminal Block

Main Terminal Block Location

THREE PHASE POWER CONNECTION
208-240V/60/3

GRD

LINE IN
L1 L2 L3

NOTE: Refer to the next page for 3-phase to 1-phase field conversion instructions.

4

Installation
Electrical Connections 3-Phase to 1-Phase Conversion

A standard 3-phase operation dishwasher can be converted for 1-phase operation with the installation of a jumper wire on the main terminal and rewiring of the wash tank and booster tank heaters. A jumper wire, jumper bars and a new data plate are stowed on top of the wash tank heater junction box. To convert the dishwasher from 3-phase to 1-phase operation:
Install Main Terminal Block Jumper Wire
1. Disconnect all power to the machine. 2. Remove the top-mounted control cabinet cover and locate the
main terminal block located in the left-rear corner of the cabinet. 3. Connect the jumper wire (shipped inside the control cabinet)
between L2 and L3 on the output side of the main terminal block. 4. Connect the 1-phase incoming power supply to L1 and L2 on the
input side of the main terminal block.
Rewire Wash Tank Heater Element for 1PH
1. Remove the lower front panel. 2. Remove the wash tank heater junction box cover. 3. Remove the paper insulator and jumper bars from the heater
terminals. 4. Additional short jumper bars are stowed with the new data plate. 5. Reposition the jumper bars for 1PH as shown below. 6. Connect the #33 wire to one element terminal as shown. 7. Connect the #34 and #35 wires to the other terminals as shown. 8. Reinstall the paper insulator and the junction box cover.
Rewire Booster Heater Element for 1PH
1. Remove the booster heater element cover. 2. Remove the paper insulator and jumper bars from the heater
terminals. 3. Install the jumper bars for 1PH as shown below. 4. Additional short jumper bars are stowed with the new data plate. 5. Connect the #36 wire to one element terminal as shown. 6. Connect the #37 and #38 wires to the other terminals as shown. 7. Reinstall the paper insulator and the booster heater element cover.

SINGLE PHASE POWER CONNECTION
208-240V/60/1

GRD

LINE IN
L1 L2

L1 L2

L3

JUMPER
Connect the jumper wire between L2 and L3 on the output side of the main terminal block

L1
33

L2
34

3PH

L3
35

L1
33

L2

1PH L3

34

35

3PH L3
38

1PH

37 36
L2 L1

38 36 L3 37 L1

L2

NOTE: The additional jumper bars needed for 1PH operation are stowed with the new data plate on top of the wash tank heater junction box.

ATTENTION: Affix the new data plate on top of the existing machine data plate to complete the conversion.

5

Installation
Hot Water Connection
The hot water connection is located at the lower left-rear side of the dishwasher. A 3/4″ line strainer and pressure regulating valve (PRV) were installed at the factory.

1. The pressure regulating valve is stored in the dish rack, located inside the machine. remove the brass plug and install pressure gauge. See the middle figure.
2. The size of the incoming hot water line should be 3/4″ or larger.
3. A water hardness of 3 grains/U.S. gal [51.3 mg/L] or less is recommended.
4. The PRV should be adjusted to supply a minimum flowing pressure of 20 PSI/138 kPA during the final rinse. The maximum flowing pressure must not exceed 25 PSI/172 kPa during the final rinse.
5. The temperature of the incoming hot water must maintain a minimum temperature of 140°F/60°C for a 40°F/22°C rise booster or a minimum temperature of 110°F/43°C for a 70°F/39°C rise booster.
6. A manually operated 3/4″ or larger shut-off valve should be installed in the incoming line as close to the dishwasher as possible for servicing.

The incoming hot water line is a 3/4″ NPT connection.
UNSTALL GAUGE STORED IN DISH RACK
REMOVE PIPE PLUG
Remove pipe plug and install pressure gauge.

6

Drain Connection DRAIN GRAVITY DRAIN, 1″ NPT CONNECTION

Installation

STOP: IT IS HIGHLY RECOMMENDED THAT THE 1″ DRAIN
CONNECTION BE INCREASED TO A MINIMUM OF 1/12″ TO ENSURE PROPER DRAIN FLOW.
CAUTION: The dishwasher drain connection must comply with all local plumbing, health and safety codes. Damage caused by improper installation is not covered by the limited warranty
AUTOMATIC ELECTRIC DRAIN VALVE
MAXIMUM FLOW RATE: 15 US GPM/12.5 IMP. GPM/ 57LPM

1″ NPT Drain Connection

7

Installation
Drain Valve Manual Operation
· To manually operate the new valve, four 2.5mm socket allen screws must be removed, the valve coil removed, and the valve globe rotated with pliers.
· The valve coil has an indicator line showing valve position. Ensure valve is reassembled in the same position.

1

2

Remove four 2.5mm coil retaining allen screws.
3

Remove the coil from the valve body.

Reassemble in reverse order.
Using pliers, turn the valve body key to the vertical position to open valve.

8

Optional Drain Water Tempering (DWT) Cold Water Connection

Installation

COLD WATER

MINIMUM 1/2″ NPT COLD WATER SUPPLY

MINIMUM/MAXIMUM INCOMING TEMPERATURE
55-75ºF / 13-24ºC

MINIMUM INCOMING SUPPLY FLOWING PRESSURE

MINIMUM/MAXIMUM OPERATING FLOWING PRESSURE

45 PSI / 310 kPa 18-20 PSI / 124/138 kPa

CAUTION: To prevent damage to the dishwasher supply valves, the installing plumber must thoroughly flush debris from the water supply line before connecting it to the dishwasher. Damage caused by improper installation is not covered by the limited warranty.

WATER HARDNESS OF 3 GRAINS/US GAL – 0.83 IMP GAL – 5.3mg/L OR LESS.
INSTALL A 1/2″ OR LARGER FULL PORT SHUT-OFF VALVE IN THE WATER SUPPLY LINE AS CLOSE TO THE DISHWASHER AS POSSIBLE FOR SERVICING.

1/2″ NPT Cold Water Connection Optional DWT
9

Blank Page
This Page Intentionally
Left Blank
10

SIGNAL ONLY
VENT FAN 120V
COMMON
The Vent Fan Control Signal is limited to 120VAC 1 Amp maximum load.

Installation
Vent Fan Control
1. A vent fan control signal is provided on a terminal block located inside the top-mounted control cabinet. The terminal locations are clearly marked.
2. The 120VAC signal is designed only to operate an external vent fan contactor (supplied by others) and is limited to 1 AMP maximum load and is available when the dishwasher power switch is turned ON.
CAUTION: Do not connect a vent fan motor to the signal connection terminals.

Chemical Dispenser Provisions

Rinse-aid Detergent
Detergent and Rinse-aid Injection Points

Provisions for chemical suppliers to connect their chemical dispensing systems are provided on the dishwasher and include:
1. A 1/4″ NPT plastic fitting as a rinse-aid injection point. The fitting is installed in the upper final rinse piping located at the top-rear of the dishwasher (see illustration at left).
2. Two 7/8″ holes are provided on the right-side rear of the wash tank as detergent injection points.
3. Detergent and rinse-aid control signals are available inside the top- mounted control cabinet. The signals are 120VAC, Max. 1 Amp load. Connection points are located on a labeled terminal block (see below).
4. Do not remove the jumper between the common terminals.
SIGNAL ONLY
VENT FAN 120V
COMMON

NOTE: Consult a qualified chemical supplier for chemical supplies
and chemical dispensing equipment.
A commercial grade non-chlorinated detergent is recommended for use with this machine.

RINSE AID 120V
COMMON
DETERGENT 120V
DO NOT REMOVE THE JUMPER BETWEEN THE COMMON TERMINALS
11

JUMPER

Initial Start-up
Installation Check List
1. Remove any protective film from dishwasher. Check the interior for foreign material. 2. Make sure that the dishwasher is permanently located. 3. Make sure that all utility connections are complete. 4. Make sure that the chemical supply containers are full. 5. Make sure that the pump suction screen is in place. 6. Make sure the drain screen is clean and unobstructed by debris. 7. Make sure the scrap screen plate and scrap screens installed and firmly seated.
The screen plate is mounted in the center of the wash tank and locks in a slot on the back screen support. 8. Make sure that the spray arms are in place and that they spin freely. 9. Fully close the dishwasher door. 10. Turn hot water supply on and check for leaks in the main water supply piping connected
to the dishwasher.
! IMPORTANT ! Be sure Pressure Gauge is installed, as shown on page 6. During the initial fill, adjust the PRV to ensure that
the flowing pressure of the incoming water is set between 20-25 PSI.

Make sure the pump suction strainer is in place.

Make sure the drain screen is unobstructed.

Make sure the scrap screen plate is mounted in the center of the wash tank and separating the scrap screens.
12

Make sure the scrap screens are in place.

Operation
Normal Operation Mode

Door Safety Switch

Power Switch

Wash Temperature
Gauge

Final Rinse Temperature
Gauge

Pressure Gauge

In-cycle Light

Follow the instructions below to operate the dishwasher in a Normal Wash Mode. A Rinse Sentry feature holds the dishwasher in a wash mode if the booster heater temperature is below 180ºF/82ºC.
1. Turn the main power on at the main circuit breaker.
2. Make sure the spray arms and the scrap screens are in place.
3. Turn the water supply on.
4. Close the dishwasher front door.
5. Push the dishwasher Power Switch to the ON position. The power switch will illuminate and the machine will fill with water.
6. Check the pressure gauge as the machine fills and make sure the incoming water pressure is between 20-25 psi.
7. Wait up to 10-minutes for the WASH temperature gauge to indicate a minimum of 150ºF/66ºC.
8. Load soiled wares into the dish rack. Place plates, glasses, cups and bowls in a peg rack. Place utensils in a single layer in a flat-bottom rack. Place pots and pans in a flat-bottom rack. Do not overload the dish racks.
9. Slide 1 dish rack into the wash compartment making sure that wares do not interfere with the rotating spray arms. Do not wash more than 1 dish rack at a time.
10. Close the front door fully, the wash cycle will begin automatically. The green in-cycle light will illuminate.
11. The wash cycle time runs for approximately 40-seconds.

13

Operation
Normal Operation Mode (continued)
12. Opening the door when the dishwasher is in-cycle will stop the dishwasher. The cycle will resume automatically when the dishwasher door is closed.
13. The final rinse cycle begins at the end of the wash cycle and runs for approximately 12-seconds. 14. Check the FINAL RINSE temperature gauge during the final rinse and make sure that it indicates a
minimum of 180ºF/82ºC. The acceptable range of operation is 180-195ºF/82-91ºC. 15. Check the pressure gauge located at the top of the dishwasher to ensure that the final rinse
pressure maintains a flowing pressure between 20-25 PSI. 16. At the end of the rinse cycle, the in-cycle light will go out. Open the door and remove the clean
rack of wares. Repeat steps 8-15 for additional dish racks. 17. Refer to the Automatic Drain Cycle on the next page for the procedures to drain the dishwasher.

60 80
200 60 80
200

180 160
40 180 160
40

20-25 PSI

30

20

40

PSI

10

50

CHAMPION INDUSTRIES, INC. WINSTON-SALEM,NC

0

60

150°F/66°C

100 120 140

40 60

20

80

0

100

20

220

180-195°F 82-91°C
100 120 140

40 60

20

80

0

100

20

220

Final Rinse Pressure

Wash Temperature

Final Rinse Temperature

The pressure gauge is located at the top of the dishwasher. The wash temperature gauge and the final rinse temperature gauges are located on the front of the control cabinet.

14

Operation
Rinse Sentry Operation Mode
The final rinse water temperature must be a minimum of 180ºF/82ºC during the final rinse cycle to ensure that all wares are sanitized. If for any reason, the hot water temperature in the booster tank cannot provide this temperature, the dishwasher will enter a Rinse Sentry Mode of operation and extend the cycle time.
The Rinse Sentry changes the Normal Operation Mode as described below: 1. The Rinse Sentry constantly monitors the water temperature inside final rinse booster. 2. If the temperature inside the booster heater falls below 180ºF/82ºC then the Rinse Sentry will extend the wash cycle time until the booster heater water temperature reaches the proper temperature. 3. The in- cycle light will remain illuminated during the Rinse Sentry Mode. 4. The RINSE water temperature gauge must be monitored to ensure that a minimum of 180ºF/82ºC is maintained during the rinse cycle. 5. The temperature range for the final rinse water is 180-195ºF/82-91ºC. 6. An extraordinarily long wash cycle may indicate a low incoming water temperature or a problem with the booster heater operation.
DO NOT REMOVE WARES UNTIL THE FINAL RINSE CYCLE HAS SANITIZED THE WARES AND THE GREEN CYCLE LIGHT GOES OUT.
Automatic Drain Cycle
The dishwasher can be drained automatically when the dishwasher has completed a normal wash cycle or whenever the dishwasher is idle.
To drain the dishwasher:
1. Turn the dishwasher Power Switch OFF. The automatic drain valve will open and the machine will drain.
2. The drain valve will remain open for 10-minutes to allow time to flush the interior with fresh water during a cleaning operation.
3. When 10-minutes has elapsed the drain, the drain valve will close. The automatic drain cycle is complete.
NOTE: The automatic drain cycle can be repeated after 10-minutes by turning the power Switch ON and immediately OFF. The dishwasher will drain for another 10-minutes and then turn off.
15

Cleaning and Maintenance
Cleaning
After Each Meal Period or every 8 Hours of Operation.
1. Press the lighted power switch to the OFF position. The power switch light will go out and the automatic drain cycle will operate for 10-minutes.
2. Flush the interior of the machine with fresh water. 3. Remove the scrap screens and remove debris in a waste container. 4. Flush the scrap screens making sure to back-flush. 5. Do not strike the scrap screens against solid objects. 6. Flush the wash tank, the pump suction strainer and drain screen. 7. Check the wash tank for foreign material and clean as required. 8. Replace pump suction strainer and scrap screens. 9. Make sure that spray arms turn freely. 10. Check the chemical containers and refill as required. 11. Close the door and turn the power switch ON. The machine will refill with fresh hot water. 12. Resume normal operation.

Clean scrap screens.
Clean drain screen.
16

Clean pump suction strainer

Cleaning and Maintenance
At the End of the Day
1. Perform Steps 1-10 on the previous page. 2. Remove the upper and lower rinse and wash spray arms. The spray arms are interchangeable. 3. Unscrew the upper and lower rinse arm spindles (A). Remove the rinse arm assemblies 4. Clean the final rinse arm nozzles using a small paper clip (B). 5. Remove the rinse arm end plugs (C) if necessary, and flush the rinse arm with clean water. 6. Re-install the rinse arm end plugs if they were removed. 7. Remove the wash spray arms and flush with clean water. 8. DO NOT USE STEEL WOOL TO CLEAN THE INTERIOR OF THE MACHINE. 9. Contact the chemical supplier for de- liming if required (see next page). 10. Wipe the interior and exterior of the machine with a soft cloth and a mild detergent.
DO NOT HOSE THE EXTERIOR OF THE MACHINE WITH WATER. 11. Reassemble the dishwasher and leave the door open to allow overnight drying.
Paper Clip B

End Plug
C
Wash Spray arm D

Rinse Arm Spindle A

17

Cleaning and Maintenance
Deliming
Minerals accumulate on the interior surfaces of the dishwasher. The deposits have a white haze and, in cases of heavy accumulation, may appear as a granular solid. The generic name for mineral deposits is lime. The removal of lime deposits is called deliming. Your dishwasher should be de-limed regularly; how often will depend on the mineral content of your water. Inspect your machine interior for lime deposits. If deliming is required, a deliming agent should be used for best results in accordance with the chemical supplier’s instructions.
Danger: Death or serious injury may result when deliming solution is mixed with sodium hypochlorite (chlorine bleach) sanitizing agent. Mixing may cause hazardous gases to form. Deliming solution and other acids must never be mixed with chlorine, iodine, bromine, or fluorine. CAUTION: Skin contact with deliming solutions can cause severe irritation and possible chemical burns. Always wear protective clothing and goggles when handling chemicals. Attention: Contact your chemical supplier for specific safety procedures and instructions for the use of the deliming solution supplied for the dishwasher. Deliming solution or other chemicals are not supplied by the dishwasher manufacturer.
18

Cleaning and Maintenance
Maintenance
Daily Maintenance 1. Check all of the wash arm and rinse arm spray jets and clean as necessary. 2. Make sure the water supply is on and that the drain is not clogged. 3. Check the temperature gauges and/or displays to ensure that they are operating. 4. Make sure dish racks are in good condition. 5. Check the chemical containers and refill as required. 6. Follow the cleaning procedures given above.
Weekly Maintenance 1. Perform Steps 1-5 in the Daily Maintenance. 2. Inspect water lines for leaks. 3. Check for water leaks underneath the dishwasher. 4. Make sure the floor drain and/or piping handles the drain water discharge. 5. Make sure the dishwasher is level. 6. Clean accumulated lime deposits from the wash tank heating element. 7. Inspect the scrap screen and replace it if damaged. 8. Check the spray arms and replace or repair if damaged.
NOTE: Consult your chemical supplier for chemical dispensing system maintenance.
19

Troubleshooting
Follow the troubleshooting guide below in the event that your dishwasher does not operate as expected. Perform the basic checks below before calling an authorized service agent:
1. Make sure that the main water supply is turned on. 2. Make sure that the main power is turned on. 3. Make sure the machine is clean.

Condition

Cause

Solution

Dishwasher will not run. Low or no water.

Door not closed. Main power OFF. Dishwasher OFF.
Main water supply off. PRV setting incorrect Line strainer clogged. Solenoid valve defective.

Close door completely. Check breaker on panel. Turn dishwasher ON.
Open supply valve. Adjust the PRV setting Contact Service Agent. Contact Service Agent.

Chemicals won’t feed into dishwasher.

Chemical supply low. Pick-up tube clogged Supply tubing damaged. Supply tubing kinked.

Refill chemical container. Clean/replace tube. Replace tubing. Straighten tubing.

Poor wash results.

Wares incorrectly loaded. Reposition wares or

in dishrack.

reduce amount of wares.

Clogged screens. Clogged spray arms.
Chemical injectors not feeding.

Clean screens. Clean spray arms.
Contact Chemical Supplier.

Thermostat defective.

Contact Service Agent.

Detergent motor defective. Contact Service Agent

Water temperature low.

Contact Service Agent

Dishwasher stays in wash cycle.

Rinse Sentry extends wash Contact Service Agent. mode to allow final rinse water booster temperature to reach 180°F/82°C.

Dishwasher will not drain.
Water spraying out of pressure gauge line.

Drain screen clogged. Drain screen clogged.
Drain valve defective.
Pressure gauge not installed in waterline.

Clean drain screen.
Contact Service Agent.
Clean drain screen.
Contact Service Agent. Pressure gauge stowed in dish rack when shipped.

20

Service Replacement Parts

Illustrations

Service Replacement Parts Page

Wash Pump/Motor Assembly …………………………………………………………………………………………………….. 22 Booster Assembly …………………………………………………………………………………………………………………….. 24 Control Panel Assembly …………………………………………………………………………………………………………….. 26 Wash and Rinse Spray Arm Assemblies …………………………………………………………………………………………. 28 Hood and Door Assembly ………………………………………………………………………………………………………….. 30 Track Assembly ……………………………………………………………………………………………………………………….. 32 Wash Tank Heat, Drain, Screens, Hoses ………………………………………………………………………………………… 34 Dish racks, Line Strainer and Pressure Regulating Valve (PRV) ………………………………………………………………. 36

21

Wash Pump/Motor Assembly

13
1 6 54 7 8
9

10 11 12

14 2

3

22

Wash Pump/Motor Assembly

Item

Part

No.

No.

1

114134

2

114135

3

114136

4

114137

5

114138

6

114139

7

114140

8

114141

9

114142

10

114143

11

114144

12

114145

13

114322

14

114525

Description

Qty.

SLINGER, WATER

1

NUT

9

SCREW

9

BACKPLATE, PUMP

1

GASKET, PUMP

1

SEAL, PUMP

1

WASHER

1

IMPELLER

1

WASHER

1

WASHER, LOCK

1

NUT, IMPELLER

1

HOUSING, PUMP

1

CAPACITOR 15F

1

PUMP/MOTOR ASSEMBLY COMPLETE

1

220VAC/60/1

NOTE: THE MOTOR CANNOT BE ORDERED AS A SEPARATE REPLACEMENT PART.

23

Booster Assembly

5

11

8 7
6

15 4

3

17

9 14
2 22

1 12

13

21 7

20 19
18 10
7

16

24

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
15 —-16 17 –18 19 20 –21 22

Part No. 100184 100210 100571 102444 107550 107908 107966 109069 109985 113604 110768 110929 110930 111233
111437 108516 109903 0509042 0512027 108528 B500355 113269 206727 206987 333154 111488

Booster Assembly

Description

Qty.

NIPPLE, 3/4″ NPT X CLOSE BRASS

2

PLUG, 1/8″ SST

1

UNION, 3/4″ NPT BRASS

1

ELBOW, STREET 3/4″ NPT X 90° BRASS

2

VALVE, PRESSURE REG. 3/4″ NPT BRASS

1

COVER, HEATER

1

NUT, HEX GRIP 10-32 SST W/NYLON

7

THERMOSTAT, W/CAPILLARY

1

O-RING, BOOSTER HEATER

1

THERMOSTAT, HI-LIMIT FIXED SNAP 212°F

1

STRAINER, LINE 3/4″ BRONZE FEMALE

1

BOX, ELECTRIC BOOSTER, THERMOSTAT

1

COVER, BOOSTER THERMO BOX

1

HEATER, BOOSTER 7.5kW/10kW,

208-240V, 1 & 3 PH

1

VALVE, SOLENOID 120VAC 3/4″ NPT

1

COIL, SOLENOID 120VAC

A/R

KIT, REPAIR SOLENOID VALVE 3/4″

A/R

TANK, BOOSTER WELDMENT

1

BARB,HOSE 3/4″ NPTx3/4″BR (Before S/N D09087829) 1

BARB, HOSE 1/2″ NPT BR (After S/N D09087829)

1

CONNECTOR, STRAIN RELIEF CORD

1

CLAMP, HOSE

1

HOSE, 3/4″ (Before S/N D09087829)

1

HOSE, 1/2″ (After S/N D09087829)

1

BRACKET, PIPING SUPPORT

1

JUMPER, STRIP (spares used for conversion)

3

25

Control Panel Assembly

1

2

2

87

35 43

29 30

9
28 27

5 6

9 10

11

12

14

13

32 34 33

26

31

9

25
24 23

9 22
20

21

16

15

19

17 18

26

Item

Part

No.

No.

1

337307

—-

336415

—-

335089

—-

331602

2

100097

3

116167

4

116166

5

206015

6

111833

7

108122

8

112519

9

107431

10 103310

11 104873

12 113721

—–

113937

13 111331

14 112614

15 0512220

16 114236

17 113622

18 112086

19 113644

20 114583

21 114584

22 106364

23 106402

24 106925

25 114470

26 111036

27 111068

28 108397

29 111628

30 108122

31 113314

32 100929

33 107289

34 116504

35 116167

Control Panel Assembly

Description

Qty.

16 ” COVER, CABINET (Beginning with D161114017 and above)
COVER, CABINET, Square Corners
(From D150112221 to D161114017)
COVER, CABINET, Square Corners
(From to D130711000 to D150112221)
COVER, CABINET, Round Corners
(Prior to D130711000)
SCREW, TRUSS HD. 10-32 X 1/2″ SST CONTACTOR, 3-POLE 40A CONTACTOR, 3-POLE 60A (From D160413495 & above) RAIL, DIN 35MM X 15MM TERMINAL BLOCK, INPUT CONTACTOR, 3-POLE PLUG, SNAP GASKET, STEAM LUG, GROUND LABEL, GROUND SWITCH, REED SAFETY MAGNET, SAFETY SWITCH (NOT SHOWN) TERMINAL STRIP, 8-POLE LABEL, VENT FAN SIGNAL SWITCH, ROCKER ON/OFF GAUGE, WASH, TEMPERATURE 8FT. CAPILLARY GAUGE, RINSE, TEMPERATURE, 4FT. CAPILLARY OVERLAY, 150°F, WASH OVERLAY, 180°F, RINSE DECAL CHAMPION DH2000, CONTROL CABINET DECAL MOYER DIEBEL MD2000, CONTROL CABINET LIGHT, INDICATOR FUSE BLOCK, 2-POLE FUSE BLOCK, 3-POLE CONTROL BD., SOLID-STATE SOCKET, RELAY 2-POLE RELAY, 2-POLE, 10 AMP TRANSFORMER, 150VA MOTOR STARTER, 4.0-6.3 A CONTACTOR, 12A TIMER, INFITEC, 600SEC FUSE, ATMR-30, 600V ONE-TIME FUSE, 2.5 A BRACKET, CONTACTOR (From D160413495 CONTACTOR, 3-POLE 40A (Prior to D160413495)

1
1
1
1
7 1 1 A/R 1 1 2 10 FT. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 3 2 1 1

27

Wash and Rinse Spray Arm Assemblies

9

8

14

32

19

3

1 6 7 8 10 12

13

22

34

35 5

23

4

11 23

20

37

18

26

27
28
29 16
33

15 24

18 37 21
25 31
30 17

28

Item No.
1 2 3 4 5 6 7 –8 –9 —-10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26* 27 28 29 30 31 32 –33 34 35 –36 37

Part No.
100135 100156 100171 100599 100736 102388 102525 102514 102651 100206 104429 100500 900837 107463 107967 108181 108620 109765 109835 109854 109864 113514 113622 0507443 114556 332489 332552 332553 332761 332762 100740 102376 106013 0507445 0507446 0512027 107419 100154 113269 206727 206987 100171 114861

Wash and Rinse Spray Arm Assemblies

Description

Qty.

GAUGE, PRESSURE 0-60 PSI

1

LOCKNUT, 3/4″ NPT BRASS

1

BUSHING, RED. FACE 3/4″ X 1/2″ BRASS

3

CROSS, 3/4″ NPT BRASS

1

BOLT, HEX HD. 1/4-20 X 3/4″ SST

2

BUSHING, RED 1/2″ NPT X 1/4″ NPT BRASS

1

TEE, RED. 3/4″ X 1/2″ X 3/4″ NPT BRASS (Before S/N D09087829)

1

TEE, 1/2″ X 1/2″ X 1/2″ NPT BRASS (After S/N D09087829)

1

NIPPLE, 3/4″ NPT X 2″ LG. BRASS (Before S/N D09087829)

2

NIPPLE, 1/2″ NPT, 2-1/2″ LG. BRASS (After S/N D09087829)

1

BREAKER, VACUUM 3/4″ NPT BRASS (Before S/N D09087829)

1

BREAKER, VACUUM 1/2″ NPT BRASS (After S/N D09087829)

1

KIT REPAIR, 3/4″ VACUUM BREAKER

A/R

PLUG, 1/4″ NPT

1

HEX GRIP NUT, 1/4-20 SST W/NYLON

2

BUSHING, RED. 3/4″ X 1/4″ PVC

1

GASKET, RINSE MANIFOLD 3/4″ PIPING

1

OVERLAY, PRESSURE GAUGE

1

SCREW, #8 X 1/2″ PHILS. SST

4

GASKET, WASH STANDPIPE

1

SUPPORT, WASHARM HUB

1

BEARING, RINSE ARM

4

THERMOMETER, 8 FT. CAPILLARY

1

SPINDLE, RINSE ARM

2

NUT, RINSE ARM

2

STANDPIPE, WASH WELDMENT

1

SUPPORT, BRACKET

1

MANIFOLD, WELDMENT RINSE STANDPIPE

1

WELDMENT, WASHARM

1

WELDMENT, RINSE ARM

1

BOLT, HEX HD. 5/16-18 X 1″ SST

4

WASHER, FLAT 5/16″ SST

8

WASHER, LOCK SPLIT 5/16″ SST

4

SPINDLE, WASH ARM

2

BEARING, WASH ARM SUPPORT

2

BARB, HOSE, ST 3/4″ NPT X 3/4″ H BRASS (Before S/N D09087829)

1

BARB, HOSE, ST 1/2″ NPT X 1/2″ H BRASS (After S/N D09087829)

1

NUT, HEX HD. PLAIN 5/16-18 SST

4

CLAMP, HOSE

1

HOSE, 3/4″

1

HOSE, 1/2″

1

BUSHING, FACE 3/4″ X 1/2″ NPT BRASS (After S/N D09087829)

2

ENDCAP, HEADLESS 7/16-20 SST

4

NOTE: For machines built prior to S/N D12049848 you must order P/N 900962 to repair the existing rinse arm assembly.

29

Hood and Door Assembly

11

2 20

4 11 25 12 21

16

20

4

13

7

6

9

17

13

15

10

10

27 29
30

14 24
27 29

23 8 1 4 3
3 4

21 5 18 6 26

22 24 19

28 29

Item No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Part No.
100002 100738 106014 106026 107962 107967 108954 113745 113937 114154 0310781-1 0310792-1 0310843-2 332538 332546 332547 332557 332867 332881 0510459 0510779-1 0510787-1 0510788-1 0510788-2 0510791-1 104618 332559 332540 104923

Hood and Door Assembly

Description

Qty.

BOLT, HEX HD., 1/4-20 X 1-3/8″ SST

2

BOLT, HEX HD., 1/4-20 X 1″ SST

4

NUT, HEX ACORN PLAIN, 1/4-20 SST

4

WASHER, FLAT 1/4″ SST

21

HANDLE, GRIP

2

HEX, GRIP NUT, 1/4-20 SST W/NYLON

12

HEX, GRIP NUT, 6-32 SST W/NYLON

2

PLUG, HOLE FDA, SILICON

4

MAGNET, ALEPH

1

SCREW, TRUSS HD., 1/4-20 X 1/2″ SST

6

PIVOT, DOOR HANDLE

4

PLATE, DOOR PIVOT

2

WEAR STRIP, DOOR 24″ LG.

6

HOOD, WELDMENT

1

DOOR, LH

1

DOOR, RH

1

DOOR, FRONT

1

BRACKET, CONNECTION DOOR

2

LIFT BAR, DOOR

2

SPRING, DOOR

2

HANDLE, DOOR

1

SPACER, LIFT BAR, DOOR

1

TUBE, SPACER

2

TUBE, SPACER

4

GASKET, DOOR PIVOT

2

WASHER, FLAT 3/8″ SST

6

PANEL, SIDE

2

PANEL, FRONT

1

SCREW, 1/4-20 X 3/8″ RD., HD., SST

6

31

Track Assemby

3

7

11

6

9

4

10

8

2 5 1

32

Item No. 1 2 3 4 5 6 7 8 9 10 11

Part No. 100003 100073 100754 104985 106482 106486 332021 332022 332023 332024 332025

Description HEX PLAIN NUT, 1/4-20 SST SCREW, TRUSS HD., 1/4-20 X 1/2″ SST SCREW, FLAT HD., 10-32 X 1/2″ SST HEX PLAIN NUT, 10-32 SST WASHER, LOCK 1/4″ SPLIT SST WASHER, LOCK #10 SPLIT, SST TRACK, REAR TRACK, FRONT TRACK, RAIL ADJUST BAFFLE, SPLASH TUBE, CROSS TRACK

Track Assembly Qty. 6 6 2 2 6 2 1 1 1 2 1

33

Wash Tank Heat, Drain, Screens, Hoses

44 49

16
37 16 14
13 7

20 21 50 22 46

1 47
45

17

40

39

5 43

35 16

16 38

36

34

28

15

42 6
16 41

31

24 33 32 10

29

19

Begin with

S/N D191108432

18

25
2 48
8 23 4 9
3

16

11

16

16

34 16

Prior to S/N D191108432
51

34

Item No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

Part No.
100003 100007 100097 100154 100547 100694 100738 100740 102376 102530 205590 106013 106026 106482 107089 107340 107966 107967 108345 108417 108418 109034 109069 B500355 110561 335386 110837 111092 111488 111885 112519 113271 114178 114472 114525 114720 114745 115425 115489 115490 116431 117014 201041 305164 322076 332539 332542 332543 332544 332021 114471

Wash Tank Heat, Drain, Screens, Hoses

Description
HEX PLAIN NUT, 1-4-20 SST SCREW, TRUSS HEAD 10-32 X 3/8″ SST SCREW, TRUSS HEAD 10-32 X 1/2″ SST HEX PLAIN NUT, 5/6-18 SST LOCKNUT, 1/2″ NPT SST NIPPLE, 1″ NPT X CLOSE SST BOLT, HEX HEAD, 1/4-20 X 1″ NPT SST BOLT HEX HEAD,5/16-18 X 1″ SST WASHER, FLAT 5/16″ TEE, 1″ NPT SST HOSE, DRAIN WASHER, LOCK 5/16″ SPLIT SST WASHER, FLAT 1/4″ SST WASHER, LOCK, 1/4″ SPLIT SST HEX PLAIN JAM NUT, 1/2-13 CLAMP HOSE, M28, GEAR-TYPE HEX GRIP NUT, 10-32 SST W/NYLON HEX GRIP NUT, 1/4-20 SST W/NYLON GASKET, HEATER, STANDPIPE LOCKNUT, 1/2″ NPT PLASTIC PLUG, 1/2″ PLASTIC GASKET (1/2″ PLUG) PROBE, THERMOSTAT W/CAPILLARY CORD GRIP, 1/2″ NPT THERMOSTAT, HI-LIMIT W/CAPILLARY STRAINER, DRAIN 6″ ELBOW, 1/2″ CONDUIT, SEALTITE FLOAT SWITCH JUMPER STRIP, HEATER FISH PAPER, INSULATION PLUG, SNAP 0.875D FLAT ARC SUPPRESSOR HEATER, 5.2KW 208/3/60 90º TANK HOSE, OVERFLOW, 90º PUMP/MOTOR 220V/60/1PH CLAMP, HOSE M36, SST W/CS SCREW HOSE, DISCHARGE, REINFORCED HOSE, PUMP SUCTION O-RING, SILICONE WASHER, FLAT NIPPLE, TOE 1″ NPT X 2″ LG. VALVE, BALL 1″ NPT BRASS (Beginning S/N D191108432) WASHER, SPACER SCREEN, SCRAP BRACKET, THERMOSTAT, DUAL/QUAD MOUNT MOUNTING SUPPORT, PUMP BOX, CONNECTION COVER, JUNCTION BOX SUPPORT, FILLER SCREEN SCREEN, SUCTION VALVE, DRAIN (Prior to S/N D191108432

Qty.
9 2 2 4 3 1 4 4 8 1 15 4 15 8 1 5 4 6 1 2 2 2 2 3 1 1 1 1 4 1 1 2 1 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1

35

Dish Racks, Line Strainer, PRV
1 2 4
3
36

Item No. 1 2 3 4

Part No. 101273 101285 110768 107550

Dish Racks, Line Strainer, PRV

Description

Qty.

DISH RACK, FLAT-BOTTOM

A/R

DISH RACK, PEG

A/R

STRAINER, LINE 3/4″ BRONZE

1

VALVE, PRES. REGULATING 3/4″ (Optional)

1

37

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This Page Intentionally
Left Blank
38

References

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