MIDTRONICS DSS-5000P Battery Diagnostic Service System User Guide

June 9, 2024
MIDTRONICS

DSS-5000P Battery Diagnostic Service System

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the following is the text from the user manual / instructions:
DSS-5000P
Battery Diagnostic Service System
For testing 6- and 12-volt automotive / 12-volt and 24-volt charging systems.
June 2017 167-000802EN-A
Users Guide
DSS-5000P NI
Chapter 1: Introduction Personal Precautions Symbols Conventions Description Accessories Tester Components Controller Tester Pod Charging Dock Test Preparation Inspecting the Battery Testing Out-of-Vehicle Testing In-Vehicle Connecting To A Battery Setting User Preferences Initial Power Up Main Menu Viewing Additional Screens Main Menu Icons
Chapter 2: System Test Battery Test System Test Test Results-Summary Battery Test Results
Chapter 3: Battery Test Chapter 4: Check In Chapter 5: Customer Delivery Chapter 6: Inventory Chapter 7: Messages
Accessing Messages Message Types
Chapter 8: History Tool History Totals By Test Decision Totals By Test Type Totals By Date And Location Vehicle History Vehicle Select Option User History
www.midtronics.com
Contents
5 Chapter 9: Settings
24
5 WiFi
24
5
WiFi Setup Procedure
24
5
Adding A Network
24
5
Deleting A Network
24
6 Printer Settings
25
6
Adding A WiFi Printer (Admin Only)
25
6
Adding A Bluetooth Printer (Admin Only)
25
6
Deleting A Printer (Admin Only)
25
7 Email
25
7
Add Address (Admin Only)
25
7
Edit Address (Admin Only)
25
7
Deleting An Address (Admin Only)
25
7
Server Settings
25
7 User Settings (Admin Only)
26
7
User Management (Admin Only)
26
9 Language Settings
26
9
System Language
26
9
Test Result Language
26
10
Email Language
26
Print Language
26
10
Display Settings
26
11
Brightness
26
11
Auto Brightness
26
11
Sleep Time
26
14
Dim Time
26
BMIS Login (Admin Only)
26
16
Shop Information (Admin Only)
27
18
Shop Information
27
Test Settings
27
20 Device List
28
Add Tester Pod
28
22
Deleting A Diagnostic Base
28
22
Add CVG Device
28
22 Version Information
28
23
Factory Preset
28
Legal Information
28
23
Check for Updates
28
23
23 Chapter 10: Support
29
23 User Manual
29
23 Self-Diagnostics
29
23 Appendix A: Battery Information Screen Descriptions 30 23
Appendix B: Recommended Test Procedure
31
VIN Scanning
31
Scanning Tips
31
3
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
DSS-5000P NI
Chapter 1: Introduction
Chapter 1: Introduction
Personal Precautions
Risk of explosive gases. Never smoke or allow a spark or flame in the vicinity of a battery. Batteries can produce a highly explosive mix of hydrogen gas and oxygen, even when the battery is not in operation. Always work in a well- ventilated area.
Symbols Conventions
Symbol
!
Description
The safety symbol indicates instructions for avoiding hazardous conditions and personal injury.
The safety symbol with the words CAUTION, WARNING, or DANGER indicates instructions for avoiding hazardous conditions and personal injury.
The wrench symbol indicates procedural notes and helpful information.
Wash hands after handling.
REQUIRED BY CALIFORNIA PROP. 65: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.
Inspect the battery for damage and check the electrolyte level.
If the electrolyte level is too low, replenish it and fully charge

DSS-5000P
Battery Diagnostic Service System
For testing 6- and 12-volt automotive / 12-volt and 24-volt charging systems.

June 2017 167-000802EN-A

Users Guide

DSS-5000P NI
Chapter 1: Introduction Personal Precautions Symbols Conventions Description Accessories Tester Components Controller Tester Pod Charging Dock Test Preparation Inspecting the Battery Testing Out-of-Vehicle Testing In-Vehicle Connecting To A Battery Setting User Preferences Initial Power Up Main Menu Viewing Additional Screens Main Menu Icons
Chapter 2: System Test Battery Test System Test Test Results-Summary Battery Test Results
Chapter 3: Battery Test Chapter 4: Check In Chapter 5: Customer Delivery Chapter 6: Inventory Chapter 7: Messages
Accessing Messages Message Types
Chapter 8: History Tool History Totals By Test Decision Totals By Test Type Totals By Date And Location Vehicle History Vehicle Select Option User History
www.midtronics.com

Contents

5 Chapter 9: Settings

24

5 WiFi

24

5

WiFi Setup Procedure

24

5

Adding A Network

24

5

Deleting A Network

24

6 Printer Settings

25

6

Adding A WiFi Printer (Admin Only)

25

6

Adding A Bluetooth Printer (Admin Only)

25

6

Deleting A Printer (Admin Only)

25

7 Email

25

7

Add Address (Admin Only)

25

7

Edit Address (Admin Only)

25

7

Deleting An Address (Admin Only)

25

7

Server Settings

25

7 User Settings (Admin Only)

26

7

User Management (Admin Only)

26

9 Language Settings

26

9

System Language

26

9

Test Result Language

26

10

Email Language

26

Print Language

26

10

Display Settings

26

11

Brightness

26

11

Auto Brightness

26

11

Sleep Time

26

14

Dim Time

26

BMIS Login (Admin Only)

26

16

Shop Information (Admin Only)

27

18

Shop Information

27

Test Settings

27

20 Device List

28

Add Tester Pod

28

22

Deleting A Diagnostic Base

28

22

Add CVG Device

28

22 Version Information

28

23

Factory Preset

28

Legal Information

28

23

Check for Updates

28

23

23 Chapter 10: Support

29

23 User Manual

29

23 Self-Diagnostics

29

23 Appendix A: Battery Information Screen Descriptions 30 23

Appendix B: Recommended Test Procedure

31

VIN Scanning

31

Scanning Tips

31

3

Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527

DSS-5000P NI

Chapter 1: Introduction

Chapter 1: Introduction

Personal Precautions
Risk of explosive gases. Never smoke or allow a spark or flame in the vicinity of a battery. Batteries can produce a highly explosive mix of hydrogen gas and oxygen, even when the battery is not in operation. Always work in a well- ventilated area.

Symbols Conventions

Symbol
!

Description
The safety symbol indicates instructions for avoiding hazardous conditions and personal injury.

The safety symbol with the words CAUTION, WARNING, or DANGER indicates instructions for avoiding hazardous conditions and personal injury.
The wrench symbol indicates procedural notes and helpful information.

Wash hands after handling.
REQUIRED BY CALIFORNIA PROP. 65: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.
Inspect the battery for damage and check the electrolyte level.
If the electrolyte level is too low, replenish it and fully charge
the battery. Always use the necessary safety precautions when
working with batteries to prevent severe injury or death.
Follow all manufacturers’ instructions and BCI (Battery Council
International) safety recommendations, which include the
following precautions:
Battery acid is highly corrosive. If acid enters your eyes,
immediately flush them thoroughly with cold running water for at least 15 minutes and seek medical attention. If battery acid gets on your skin or clothing, wash immediately with a mixture of water and baking soda.
Always wear proper safety glasses or face shield when
working with or around batteries.
Keep hair, hands, and clothing as well as the analyzer
cords and cables away from moving engine parts.
Remove any jewelry or watches before you start servicing
the battery.
Use caution when working with metallic tools to prevent
sparks or short circuits.
Never lean over a battery when testing, charging, or jump
starting.

Description The analyzer uses function-specific applications accessed through a series of menus and icons to guide users through the battery testing process for consistent testing implementation and accuracy. These are accessed using the Controller’s touch screen display. Test results can be displayed on the full-color screen, printed, or wirelessly emailed.
Accessories
A033 Lead Post Adapters

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Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527

Chapter 1: Introduction
Tester Components Controller

Tester Pod

DSS-5000P NI

Carrying Handle: For carrying the Controller and Tester
Pod (when attached).
Controller Release Lever: Press to release the Controller
from the Tester Pod.
Power Button: Hold for 2 seconds to turn the Controller
on and off independent of the Tester Pod. Flashes when the Controller is being charged.
Touch Screen: Primary user interface.

Controller Charging Contacts: For charging and communi-
cating with the Controller when mounted to the Tester Pod.
Status Indicator LEDs:
– Power is on. – Tester Pod is communicating with the Controller. – Clamps reversed
Integrated Printer: For printing and sharing test results. Clamp Storage Mounts: Use to keep the test clamps pro-
tected when the tester is not in use.
Tester Pod Internal Batteries
Charging Dock

Camera & Flashlight: For VIN scanning and identification.

Temperature Sensor: For measuring battery temperature.

Tester Pod Charging Contacts: For charging the Tester
Pod
Power Supply Connection

Micro-USB Port: For updating and servicing the Control-
ler when a WiFi network is not available.
Power Supply Connection

IMPORTANT: The DSS-5000 automatically checks and installs any software updates every night. Always leave the Controller/Tester Pod in the Dock plugged into a 110v outlet and connected to a WiFi network every night.

Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527

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DSS-5000P NI

Chapter 1: Introduction

Test Preparation Inspecting the Battery Before starting the test visually inspect the battery for: · Cracked, buckled, or leaking case. If you see any of these
defects, replace the battery. · Corroded, loose, or damaged cables and connections. Re-
pair or replace them as needed. · Corrosion on the battery terminals, and dirt or acid on the
case top. Clean the case and terminals using a wire brush and a mixture of water and baking soda. · Low electrolyte level. If the electrolyte level is too low, add distilled water to fill up to ½ above the top of the plates and fully charge the battery. Do not overfill. · Corroded or loose battery tray and hold-down fixture. Tighten or replace as needed.
Testing Out-of-Vehicle The preferred battery test location is in the vehicle. However, if you plan to test out of the vehicle: · Always disconnect the negative cable from the battery
first and reconnect it last.
· Always use a carry tool or strap to lift and transport the battery.
Failure to properly install lead terminal adapters, or using adapters that are dirty or worn, may cause false test results. When testing side-post or Group 31 batteries, always use lead terminal adapters provided with the tester–do not test at the battery’s steel bolts. To avoid damage, never use a wrench to tighten the adapters more than ¼ turn.
Testing In-Vehicle The preferred test position is at the battery posts. If you must test at a remote-post location, it should have both a positive and negative post. Otherwise, you must remove the battery and perform an out-of- vehicle test. At the start of the test, make sure all vehicle accessory loads are off, the key is not in the ignition, and the doors are closed.
Connecting To A Battery

If you connect the clamps in the wrong polarity (positive to negative or negative to positive), the tester displays CLAMPS REVERSED! Reconnect the clamps.
To make sure both sides of the clamps are gripping the terminals, rock the each clamp back and forth. A poor connection will prevent testing, and the tester will display the message CHECK CONNECTION. If the message reappears after you have correctly reconnected the clamps, clean the terminals and reconnect.

Setting User Preferences
Before starting your test you may want to customize the use of your analyzer by setting preferences in the Settings ( ) Menu. The Settings Menu is described in Chapter 9.

Initial Power Up
1. Upon initial power-up, the Language Settings screen is displayed. Tap Next to continue.

System Language
Test Result Language
Email Language

Select the Controller default language displayed on the screen.
Select the Controller default language for all displayed tests and test results.
Select the default standard language for the analyzer to use for all tests and results sent via email.

Print Language

Select the default standard language for the analyzer to use for all tests and results printed using a networked printer.

2. A Consent to collect data screen is displayed. Tap the Consent check box and then tap Next to continue.

3. Using the displayed keypad template, enter the new user name and password.

4. Tap Next to continue.

IMPORTANT: By default, the first user created is assigned Administrator rights. Tap Add User to add additional users. See Chapter 9: Settings to change these defaults.
5. Select the correct manufacturer logo and tap Next to continue.

Do not connect the tester to a voltage source greater than 30 Vdc.
Connect the clamps to the tester: the red clamp to the positive (+) terminal and the black clamp to the negative (­) terminal.

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Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527

Chapter 1: Introduction

DSS-5000P NI

6. The Date/Time Settings are displayed. Tap Next to con- 10. The BMIS (Battery Management Information System) Ac-

tinue after making any adjustments.

count screen is displayed. Tap Yes to enter the username

and the password or No to skip this step.

Select Time 12-hour or 24-hour format

Format:

Country

Username

Password

Select Date DD/MM/YYYY, MM/DD/YYYY, or YYYY/

Format:

MM/DD

U.S. Nissan nissan@dss5000.com U.S. Infiniti infiniti@dss5000.com

nissan1 infiniti1

Select Time Time zone offset from Greenwich Mean

Zone:

Time

Nissan Canada

nissancanada@dss5000.com nissan1

Set Date: Set the current date

Infiniti Canada

infiniticanada@dss5000.com infiniti1

Set Time: Set the current time in the selected time

zone

11. A searchable list of dealerships is displayed. Enter the

Dealer ID or dealership name to search for the correct

7. The Test Settings are displayed. Tap Next to continue after

dealership and tap .

making any adjustments.

12. The Email Address Book screen (Admin Only) is displayed.

Battery Rating

Default: CCA (Cold Cranking Amps

Temperature Select Fahrenheit or Celsius Units

13. The Shop Information screen (Admin Only) is displayed
Use the onscreen keypad to enter the store name, address, and phone number. Tap Next to continue.

Decimal Separator

Select decimal point or comma

8. A list of devices connected to the tester is displayed.

To add a device, tap the plus (+) sign and follow the on-screen instructions. To unlink from a device, tap the displayed serial number to select it. Tap the trash can icon
(3) to delete it.

Store Name Street Address Street Address 2 City State

NOTE: A passkey number is automatically generated once the Bluetooth pairing has been established.

Zipcode Phone #

9. A listing of detected Configured WiFi networks is dis- 14. The login screen is displayed. played.

Midtronics 7000 Monroe
Willowbrook IL
60527 1-630-323-2800
93%

To select a network: For initial setup, no networks will be displayed here yet.

Select User Guest

To add a network: Tap the plus (+) sign, then select from one of the displayed detected networks.

admin

To manually add a network, tap the plus (+) sign again. Follow the on-screen instructions to select the Network SSID, Security, and IP Settings. Tap Next when finished.
Use the onscreen keypad to manually enter the Network SSID, security type, and IP settings. If necessary, enter the WiFi network password. Tap Next when finished.

Add User
Tap a user name to access the Main Menu.

A confirmation screen is displayed when the analyzer has successfully connected to the WiFi network.

To delete a network: Tap a displayed network to select it.
Tap trash can icon (3) to delete it.

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DSS-5000P NI

Chapter 1: Introduction

Main Menu
Log Out

DSS-5000

System Test

Battery Test

Check In

Inventory

Messages

History

93%
Customer Delivery
Settings

Main Menu Icons

Icon System Test

Description
Tests the battery, starting and charging systems of a vehicle. The battery must be in the vehicle to perform this test.

Battery Test

Tests an in-vehicle battery using conductance and Conductance ProfilingTM to diagnose the cranking capability and reserve capacity.
For testing batteries in incoming vehicles.

Menu Bar

Log Out Log out current user

93%

Controller internal battery level

Bluetooth connectivity status

Controller internal battery status

WiFi signal strength
Main Menu Selection Area

Connected battery voltage

Viewing Additional Screens
The dots at the bottom or side of a menu or results screen indicate additional screens are available. Use your finger to swipe horizontally left, right, up or down across the Controller screen to view all of the results.

Screen 1 Screen 2 Screen 3

Screen 1

Screen 2

Swipe Horizontally

Swipe Vertically

Check In
Customer Delivery
Inventory

For testing batteries in vehicles prior to final customer delivery.
For testing vehicle batteries in dealer inventory awaiting sale. Use as part of a comprehensive lot management program.

Messages History

Displays alerts and notifications for upcoming tests and activities including scheduled tests, tool software updates and maintenance opportunities.
Access archived test histories or search test history by VIN or by technician.

Settings Support

Setup/adjust: WiFi, printer setup, email settings, user information, default language, display and sound settings, BMIS information, shop information, and connected devices. Also access to tester software version information.
Access the analyzer Self-Test and a digitized version of the Instruction Manual.

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Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527

Chapter 2: System Test

DSS-5000P NI

Chapter 2: System Test

System Test

Use System Test to perform Battery Tests on in-vehicle batteries using test parameters determined by vehicle VIN or year, make, and model of the vehicle being tested. Following the Battery Test, the vehicle starting and charging systems are also tested.

Manual Entry: Use the on-screen keypad to manually type the 17-digit VIN and tap Next.

1234567890

WE R T Y U P

A SDFGH J K L

Z X C V B NM

Back

Next

NOTE: An In Vehicle Test test will always associate the in-vehicle battery with the VIN of the vehicle in which

The displayed digit counter will count up the alphanumeric characters as they are being entered on the keypad.

it is installed.

6. If this is the first time the vehicle is being tested tap Yes

At any time during the test tap to return to the previous screen or to return to the Main Menu.

if the installed battery is original equipment or No if a replacement battery has been installed.

If No is selected, enter the battery rating. Tap Reset to re-

Battery Test

enter the battery rating

1. Connect the Tester Pod test clamps to the battery (Black 7. The Edit Battery Information screen displays vehicle and

to negative [­], Red to [+]).

battery information based on the VIN.

2. Press the Controller Release Lever and disconnect the Controller from the Tester Pod.
3. On the Controller at the Main Menu tap System Test.
4. Tap Next at the Connect Clamps screen. The Acquire VIN screen is displayed.

If the displayed information is correct, tap Next to begin the Battery Test. Tap on the corresponding box to edit the parameter information.

Edit Battery Information

93%

VIN

Battery Application

Vehicle Year

Battery Post

5. Use the camera built into the back of the Controller handle to scan the VIN bar code. For best results, use the barcode located on the driver’s side door frame. The VIN is also displayed behind the windshield on the driver’s side dashboard.

Vehicle Make Vehicle Model Vehicle Technology Battery Installation

Test Location Battery Type Battery Rating Units Battery Rating

NOTE: Refer to Appendix B for recommended scanning procedures and VIN scanning help.

Back Find Battery

Reset Next

See Appendix A at the back of this manual for parameter descriptions.

Camera/ Flashlight

NOTE: Tap Find Battery to search for the battery location based on the vehicle year, make, and model based on the VIN or vehicle year, make, and model selected.

Temperature Sensor

Drivers Door Frame

Controller

Windshield

Acquire VIN

93%

Flashlight

Fill the viewfinder with the VIN and center it along the red line.

Or enter VIN using:

Back

Manual Entry

NOTE: Tap Reset to re-enter the battery rating if a replacement battery has been selected.

8. Align the temperature sensor on the Controller over the battery and tap Capture. The Battery Test begins when the temperature is successfully captured.

Temperature

93%

1. Align battery in viewing window with target centered on battery housing.
2. Select “Capture” to capture the temperature
measurement

Live Reading
870 F

Capture

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DSS-5000P NI

Chapter 2: System Test

System Test
1. When prompted, start the engine and let it idle. 2. Tap Next. The analyzer tests the alternator output. 3. When prompted, rev the engine to between 2000 to 3000
rpm and tap Next. 4. Hold the engine revs while the analyzer tests the alterna-
tor output again. 5. When prompted, idle the engine. 6. When prompted, turn on the vehicle’s high beam head-
lights and the interior blower fan. 7. When prompted, rev the engine to between 2000 to 3000
rpm and tap Next. 8. Hold the engine revs while the analyzer tests the alterna-
tor output again. 9. When prompted Idle the engine and then turn it off. 10. Tap Next to display the test results.
Test Results-Summary

Battery Test Results

The test results are displayed on the Controller screen.

Test Results – Battery

93%

2012 Nissan Altima 1N4AL2AP1CCxxxxxx

5/10/2017 2:54 PM

Cranking Result

Good Battery

Reserve Result Voltage

OK 12.72 V

Measured

599 CCA

Good Battery

Rated
Temperature:

575 CCA 970 F

Send Results

System Test Done

Test Results – Battery

2012 Nissan Altima 1N4AL2AP1CCxxxxxx

Cranking Health

93% 5/10/2017 2:54 PM

Battery meets or exceeds required standards. Test again in 90 days or at next service opportunity.

Rated: 575 CCA Measured: 599 CCA
Send Results

System Test Done

Test Results – Summary

Good Battery

Cranking Normal

93%

Test Results – Battery

2012 Nissan Altima 1N4AL2AP1CCxxxxxx

Reserve Health

93% 5/10/2017 2:54 PM

The battery has sufficient reserve capacity to provide power for the electronics systems in the vehicle.

Charging Normal

Send Results

Test Results – Summary

Done

OK Send Results

System Test Done

Test Results – Battery Test

A Test Results – Summary screen is displayed following a 1. To send the test results to a configured printer or email

System Test. Tap to view detailed test results for each part

address, tap Send Results.

of the test.

2. Tap Email to send the results via email or Print to print the

To send the test results to a configured printer or via email tap

results using a configured printer.

Send Results. To return to the Home Screen, tap Done or to return to the Main Menu.

3. Tap Done or to return to the Main Menu.

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Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527

Chapter 2: System Test

DSS-5000P NI

Test Results – Battery Test

Decision

Cranking Health

Reserve Capacity

Description

Good Battery
Good Recharge

Good Battery
Good Battery
Good Recharge
Charge & Retest
Good Recharge

Good Battery
Unknown Reserve
Good Battery
Good Battery
Unknown Reserve

Battery meets or exceeds required standards.
Battery meets or exceeds required standards.
Battery is good, but low on charge. Fully charge the battery for optimal performance and life. Check for causes of low charge.

Charge & Unknown Battery requires charge to

Retest

Reserve determine condition.

Charge & Retest
Replace Battery

Badcell Replace Short
Charge & Retest

Good Battery
Good Recharge

Badcell Short Replace

Replace Battery
Replace Battery
Replace Battery
Badcell Replace Short
Badcell Replace Short

Replace Battery
Replace Battery
Replace Battery Replace Battery
Good Battery Replace Battery Unknown Reserve Good Battery
Unknown Reserve

Battery fails to meet industry accepted standards.
Battery is low in charge and shows low reserve capacity. Low reserve capacity will compromise the battery’s ability to provide system current and hold a charge. Battery is good for cranking purpose but shows low reserve capacity. Low reserve capacity will compromise the battery’s ability to provide system current and hold a charge.
Battery fails to meet industry accepted standards

Test Results – Reserve Capacity

Decision OK
Warning No Test

Action
The battery has sufficient reserve capacity to provide power for the electronics systems in the vehicle.
The battery reserve capacity is low, which can impact power for vehicle electronics including console screen, entertainment systems, power seats, etc… Recommend replacing the battery.
System conditions have prevented a testing battery reserve capacity. Ensure all vehicle accessory loads are off, the key is not in the ignition, and the doors are close. Then test again.

Starter Test Results

Test Results – Starter

2012 Nissan Altima 1N4AL2AP1CCxxxxxx

93% 5/10/2017 2:54 PM

Cranking Voltage:

11.61 V

Cranking Current:

54.2 A

Cranking Normal

Starting Time: Loop Ohms:

2.33 s 0

Send Results

Done

Test Results – Starter

2012 Nissan Altima 1N4AL2AP1CCxxxxxx

93% 5/10/2017 2:54 PM

Cranking Voltage
12.58V 11.61V

Cranking Current
623.9A

7.86V
Send Results

0A

Test Results – Starter Test

Done

Decision

Test Results – Starter
Action The starter voltage is normal and the battery is fully charged.

Cranking Normal

The starter voltage is low and the battery is fully charged.

Low Voltage
Charge Battery
Replace Battery

The starter voltage is low and the battery is discharged. Fully charge the battery and repeat the starter system test.
(If the battery test result was (REPLACE or BAD CELL.) The battery must be replaced before testing the starter.
The starter voltage is high but the cranking amps are low.

Low Current No Start

The engine didn’t start and the test was
aborted or the vehicle’s starting profile was not detected and the Starter Test was skipped.

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DSS-5000P NI

Chapter 2: System Test

Alternator Test Results

Test Results – Alternator

93%

2012 Nissan Altima 1N4AL2AP1CCxxxxxx

5/10/2017 2:54 PM

No Load Voltage:

14.45 V

No Load Current:

12.15 A

Loaded Voltage:

14.23 V

Charging Normal

Loaded Current: Ripple:

33.54 A 40 mV

Send Results

Done

Test Results – Alternator

2012 Nissan Altima 1N4AL2AP1CCxxxxxx

0.2V

14.4V

14.2V

12.1A

33.5A

0V

93% 5/10/2017 2:54 PM

No Load Send Results

0.2V
Loaded

Ripple

Test Results – Alternator Test

Done

Decision

Test Results – Alternator Action
The output from the alternator is normal.

Decision
Excessive Ripple

Test Results – Diode
Action
One or more diodes in the alternator are not functioning or there is stator damage, which is shown by an excessive amount of AC ripple current supplied to the battery.
Make sure the alternator mounting is sturdy and that the belts are in good shape and functioning properly. If the mounting and belts are good, replace the alternator.

Open Phase
Replace the alternator. Open Diode

Shorted Diode

Charging Normal No Output
Low Output
High Output

No output detected. Check belts to ensure alternator is rotating when engine is running.
Check all alternator connections including to the battery. Clean or replace if necessary and retest.
If the belts and connections are in good working condition, replace alternator or external voltage regulator.
Alternator not providing enough current to power electrical loads and charge the battery.
Check belts to ensure the alternator is rotating with the engine running.
Check alternator connections to and from the battery. If loose or heavily corroded, clean or replace the cable and retest.
Alternator voltage to the battery exceeds normal limits of a functioning regulator.
Check for loose and normal ground connections. If no connection problems are found, replace the regulator.
The normal high limit of a typical automotive regulator is 14.5 volts +/­0.5. Refer to the manufacturer specifications for the correct limit, which may vary by vehicle type.

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Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527

Chapter 3: Battery Test

DSS-5000P NI

Chapter 3: Battery Test

Use Battery Test to perform tests on vehicles brought in for service using test parameters

Manual Entry: Use the on-screen keypad to manually type the 17-digit VIN and tap Next.

Battery Test determined by VIN of the vehicle being tested.
At any time during the test tap to return to the previous screen or to return to the Main Menu.

1234567890

WE R T Y U P

A SDFGH J K L

Z X C V B NM

Back

Next

1. Connect the Tester Pod test clamps to the battery (Black to negative [­], Red to [+]).

The displayed digit counter will count up the alphanumeric characters as they are being entered on the keypad.

2. Press the Controller Release Lever and disconnect the 6. If this is the first time the vehicle is being tested tap Yes if

Controller from the Tester Pod.

the installed battery is original equipment or No a replace-

3. On the Controller at the Main Menu tap the Battery Test

ment battery has been installed.

icon.

If No is selected, enter the battery rating. Tap Reset to re-

4. Tap Next at the Connect Clamps screen. The Acquire VIN

enter the battery rating

screen is displayed.

7. The Edit Battery Information screen displays vehicle and

5. Use the camera built into the back of the Controller handle

battery information based on the VIN.

to scan the VIN bar code. For best results, use the barcode located on the driver’s side door frame. The VIN is also displayed behind the windshield on the driver’s side dashboard.

If the displayed information is correct, tap Next to begin the Battery Test. Tap on the corresponding box to edit the parameter information.

NOTE: Refer to Appendix B for recommended scanning procedures and VIN scanning help.
Camera/ Flashlight

Edit Battery Information

93%

VIN

Battery Application

Vehicle Year

Battery Post

Vehicle Make

Test Location

Vehicle Model

Battery Type

Vehicle Technology

Battery Rating Units

Battery Installation

Battery Rating

Back Find Battery

Reset Next

Temperature Sensor

Drivers Door Frame

See Appendix A at the back of this manual for parameter descriptions.

Controller

Windshield

NOTE: Tap Find Battery to display a battery location diagram for the vehicle being tested (based on the captured VIN).

Acquire VIN

93%

Flashlight

Fill the viewfinder with the VIN and center it along the red line.

NOTE: Tap Reset to re-enter the battery rating if a replacement battery has been selected.

Or enter VIN using:

Back

Manual Entry

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DSS-5000P NI

Chapter 3: Battery Test

8. Align the temperature sensor on the Controller over the battery and tap Capture. The test begins when the temperature is successfully captured.

Temperature

93%

1. Align battery in viewing window with target centered on battery housing.
2. Select “Capture” to capture the temperature
measurement

Live Reading
870 F

9. To send the test results to a configured printer or email address, tap Send Results.
10. Tap Email to send the results via email or Print to print the results using a configured printer.
11. Tap Done or to return to the Main Menu.

Capture

The test results are displayed on the Controller screen.

Test Results – Battery

93%

2012 Nissan Altima 1N4AL2AP1CCxxxxxx

5/10/2017 2:54 PM

Cranking Result

Good Battery

Reserve Result Voltage

OK 12.72 V

Measured

599 CCA

Good Battery

Rated
Temperature:

575 CCA 970 F

Send Results

Done

Test Results – Battery

2012 Nissan Altima 1N4AL2AP1CCxxxxxx

Cranking Health

93% 5/10/2017 2:54 PM

Battery meets or exceeds required standards. Test again in 90 days or at next service opportunity.

Rated: 575 CCA Measured: 599 CCA
Send Results

Done

Test Results – Battery

2012 Nissan Altima 1N4AL2AP1CCxxxxxx

Reserve Health

93% 5/10/2017 2:54 PM

The battery has sufficient reserve capacity to provide power for the electronics systems in the vehicle.

OK Send Results

System Test Done

Test Results – Battery Test

NOTE: See System Test Results in Chapter 2: System Test for a full explanation of all possible test outcomes.

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Chapter 4: Check In

DSS-5000P NI

Chapter 4: Check In

Check In

Use Check In for preliminary battery testing of newly arrived vehicles to ensure it will not sit in a low state of charge for an extended period of time potentially damaging the battery. Renders “Good Battery” or “Charge and Retest” decisions based on measured battery voltage.

Manual Entry: Use the on-screen keypad to manually type the 17-digit VIN and tap Next.

1234567890

WE R T Y U P

A SDFGH J K L

Z X C V B NM

At any time during the test tap to return to the previous

Back

Next

screen or to return to the Main Menu.

The displayed digit counter will count up the alphanumeric

1. Connect the Tester Pod test clamps to the battery (Black

characters as they are being entered on the keypad.

to negative [­], Red to [+]).

6. The Edit Battery Information screen displays vehicle and

2. Press the Controller Release Lever and disconnect the

battery information based on the VIN.

Controller from the Tester Pod.

If the displayed information is correct, tap Next to begin

3. On the Controller at the Main Menu tap the Check In icon.

the Battery Test. Tap on the corresponding box to edit the parameter information.

4. Tap Next at the Connect Clamps screen. The Acquire VIN

Edit Battery Information

93%

screen is displayed.

Stock Number

Battery Application

5. Use the camera built into the back of the Controller handle

Color

Battery Post

to scan the VIN bar code. For best results, use the barcode

VIN

Test Location

located on the driver’s side door frame. The VIN is also dis-

Vehicle Year

Battery Type

played behind the windshield on the driver’s side dashboard.

Vehicle Make

Battery Rating Units

Vehicle Model

Battery Rating

NOTE: Refer to Appendix B for recommended

Vehicle Technology

scanning procedures and VIN scanning help.

Back Find Battery

Next

See Appendix A at the back of this manual for parameter descriptions.

Camera/ Flashlight
Temperature Sensor

Drivers Door Frame

Controller

Windshield

Acquire VIN

93%

Flashlight

Fill the viewfinder with the VIN and center it along the red line.

NOTE: Tap Find Battery to display a battery location diagram for the vehicle being tested (based on the captured VIN).
NOTE: Tap Reset to re-enter the battery rating if a replacement battery has been selected.

Or enter VIN using:

Back

Manual Entry

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DSS-5000P NI

7. Align the temperature sensor on the Controller over the battery and tap Capture. The test begins when the temperature is successfully captured.

Temperature

93%

1. Align battery in viewing window with target centered on battery housing.
2. Select “Capture” to capture the temperature
measurement

Live Reading
870 F

Capture

The test results are displayed on the Controller screen.

Test Results – Battery

2012 Nissan Altima 1N4AL2AP1CCxxxxxx

93% 5/10/2017 2:54 PM

Good Battery Send Results

Voltage Measured Rated

Test Results – Battery Test

12.72 V 599 CCA 575 CCA
Done

NOTE: See System Test Results in Chapter 2: System Test for a full explanation of all possible test outcomes.
8. To send the test results to a configured printer or email address, tap Send Results.
9. Tap Email to send the results via email or Print to print the results using a configured printer.
10. Tap Done or to return to the Main Menu.

Chapter 4: Check In

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Chapter 5: Customer Delivery

DSS-5000P NI

Chapter 5: Customer Delivery

Customer Delivery

Use Customer Delivery to perform a battery test right before a vehicle is delivered to a customer to ensure a bad battery is not delivered to the customer potentially resulting in a return visit. Renders “Good Battery” or “Charge and Retest” decisions based on measured battery voltage.

Manual Entry: Use the on-screen keypad to manually type the 17-digit VIN and tap Next.

1234567890

WE R T Y U P

A SDFGH J K L

Z X C V B NM

Back

Next

Tap to return to the previous screen or to return to the Main Menu.

The displayed digit counter will count up the alphanumeric characters as they are being entered on the keypad.

Connect the Tester Pod test clamps to the battery (Black to negative [­], Red to [+]).

The Edit Battery Information screen displays vehicle and battery information based on the VIN.

2. Press the Controller Release Lever and disconnect the Controller from the Tester Pod.

If the displayed information is correct, tap Next to begin the Battery Test. Tap on the corresponding box to edit the

3. On the Controller at the Main Menu tap the Customer

parameter information.

Delivery icon.

Edit Battery Information

93%

4. Tap Next at the Connect Clamps screen. The Acquire VIN

Stock Number

Battery Application

screen is displayed.

Color

Battery Post

5. Use the camera built into the back of the Controller handle

VIN

Test Location

to scan the VIN bar code. For best results, use the barcode

Vehicle Year

Battery Type

located on the driver’s side door frame. The VIN is also displayed behind the windshield on the driver’s side dashboard.

Vehicle Make Vehicle Model

Battery Rating Units Battery Rating

NOTE: Refer to Appendix B for recommended scanning procedures and VIN scanning help.

Vehicle Technology

Back Find Battery

Next

See Appendix A at the back of this manual for parameter descriptions.

Camera/ Flashlight
Temperature Sensor

Drivers Door Frame

Controller

Windshield

Acquire VIN

93%

Flashlight

Fill the viewfinder with the VIN and center it along the red line.

NOTE: Tap Find Battery to display a battery location diagram for the vehicle being tested (based on the captured VIN).
NOTE: Tap Reset to re-enter the battery rating if a replacement battery has been selected.

Or enter VIN using:

Back

Manual Entry

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DSS-5000P NI

7. Align the temperature sensor on the Controller over the battery and tap Capture. The test begins when the temperature is successfully captured.

Temperature

93%

1. Align battery in viewing window with target centered on battery housing.
2. Select “Capture” to capture the temperature
measurement

Live Reading
870 F

Capture

The test results are displayed on the Controller screen.

Test Results – Battery

2012 Nissan Altima 1N4AL2AP1CCxxxxxx

93% 5/10/2017 2:54 PM

Good Battery Send Results

Voltage Measured Rated

Test Results – Battery Test

12.72 V 599 CCA 575 CCA
Done

NOTE: See System Test Results in Chapter 2: System Test for a full explanation of all possible test outcomes.
8. To send the test results to a configured printer or email address, tap Send Results.
9. Tap Email to send the results via email or Print to print the results using a configured printer.
10. Tap Done or to return to the Main Menu.

Chapter 5: Customer Delivery

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Chapter 6: Inventory

DSS-5000P NI

Chapter 6: Inventory

Inventory

Use Inventory to perform a battery test on a vehicle that has been sitting on a lot, port, or any other extended time waiting to be delivered or sold. This will identify batteries needing charging, keep inventory batteries healthy and reduce bad customer service experiences..

Tap to return to the previous screen or to return to the Main Menu.

Manual Entry: Use the on-screen keypad to manually type the 17-digit VIN and tap Next.

1234567890

WE R T Y U P

A SDFGH J K L

Z X C V B NM

Back

Next

The displayed digit counter will count up the alphanumeric characters as they are being entered on the keypad.

1. Connect the Tester Pod test clamps to the battery (Black 6. The Edit Battery Information screen displays vehicle and

to negative [­], Red to [+]).

battery information based on the VIN.

2. Press the Controller Release Lever and disconnect the Controller from the Tester Pod.
3. On the Controller at the Main Menu tap the Inventory icon.
4. Tap Next at the Connect Clamps screen. The Acquire VIN screen is displayed.
5. Use the camera built into the back of the Controller handle to scan the VIN bar code. For best results, use the barcode located on the driver’s side door frame. The VIN is also displayed behind the windshield on the driver’s side dashboard.

If the displayed information is correct, tap Next to begin the Battery Test. Tap on the corresponding box to edit the parameter information.

Edit Battery Information

93%

Stock Number

Battery Application

Color

Battery Post

VIN

Test Location

Vehicle Year

Battery Type

Vehicle Make

Battery Rating Units

Vehicle Model

Battery Rating

Vehicle Technology

NOTE: Refer to Appendix B for recommended scanning procedures and VIN scanning help.

Back Find Battery

Next

See Appendix A at the back of this manual for parameter descriptions.

Camera/ Flashlight
Temperature Sensor

Drivers Door Frame

NOTE: Tap Find Battery to display a battery location diagram for the vehicle being tested (based on the captured VIN).
NOTE: Tap Reset to re-enter the battery rating if a replacement battery has been selected.

Controller

Windshield

Acquire VIN

93%

Flashlight

Fill the viewfinder with the VIN and center it along the red line.

Or enter VIN using:

Back

Manual Entry

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DSS-5000P NI

7. Align the temperature sensor on the Controller over the battery and tap Capture. The test begins when the temperature is successfully captured.

Temperature

93%

1. Align battery in viewing window with target centered on battery housing.
2. Select “Capture” to capture the temperature
measurement

Live Reading
870 F

Capture
The test results are displayed on the Controller screen.

NOTE: A warning screen is displayed if the battery requires charging or replacing.

Test Results – Battery

2012 Nissan Altima 1N4AL2AP1CCxxxxxx

93% 5/10/2017 2:54 PM

Good Battery Send Results

Voltage Measured Rated

Test Results – Battery Test

12.72 V 599 CCA 575 CCA
Done

NOTE: See System Test Results in Chapter 2: System Test for a full explanation of all possible test outcomes.
8. To send the test results to a configured printer or email address, tap Send Results.
9. Tap Email to send the results via email or Print to print the results using a configured printer.
10. Tap Done or to return to the Main Menu.

Chapter 6: Inventory

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Chapter 7: Messages

Chapter 7: Messages

Messages

The Messages function displays alerts and notifications for upcoming tests and activities. This includes scheduled testing as well as tool software updates and maintenance opportunities.

Mark Read Or Unread
Perform Message Action

Delete Notification

Tap to return to the previous screen or to return to the Main Menu.

Accessing Messages

A number is displayed next to the Messages

icon when the analyzer has received any critical

messages. The number does not include noncritical Notifications.

Unread Critical Messages

Read Critical Messages

1. Tap Messages on the Main Menu screen.

Messages

93%

Critical (1/2)

BMIS Authentication failed. Check login credentials.

An update is available. Apply update now?

Notifications (2)

1 record was sent successfully at 3:20 PM 10/7/2016

2 emails were sent successfully at 10:46 AM 10/8/2016

2. Tap to read a message.
Tap to perform the message action item.
Tap to delete a message.
3. Tap to collapse a list of messages or to expand the
list.
Message Types Critical: An important action cannot be performed and may require user action. Notifications: Indicates an action has been performed or data has been sent.

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DSS-5000P NI

Chapter 8: History

Chapter 8: History

History

Use History to access the tool usage history, a vehicle history based on VIN, and user histories. The search function can also be used find test records for specific vehicles and technicians.

At the Main Menu, tap History. By default the Tool History screen is displayed.

Tool History

93%

Check In

May 8, 2017

2016 Infiniti Q60
5UXZV4C50D0xxxxxx

Battery Test May 8, 2017

2017 Infiniti QX30
1N4AL2AP1CCxxxxxx

System Test May 7, 2017

2015 Nissan Sentra
5J6RM4H58FL0xxxxxx

Inventory May 7, 2017
Total Test: 32

2017 Infiniti Q70L
1G2PE119XJPxxxxxx

Totals By Test Type Displays test totals by test type.

System Test Battery Test Check In

Customer Delivery Inventory

Totals By Date And Location
Displays test totals by time interval. Also displays the number of tests performed in and out of vehicle.

Last 7 Days Last 30 Days Last 90 Days

In Vehicle Out Vehicle

Vehicle History

Tool History
Vehicle History
Tool History

User History
Totals

Vehicle History displays test totals conducted on specific vehicles based on the VIN. It is also possible to enter a VIN to search for test records for a specific vehicle by tapping the displayed buttons.
Tap on the records displayed on the right side of the screen to view the individual test results.

Use Tool History to view test total history as well as in vehicle and out of vehicle test totals. Individual test results are also displayed.
Tap > to view individual test details.
Tap to view Total By Test Decision, Total By Test Type, and Total By Date And Location.
Tap Done to return to the Tool History screen.

Totals By Test Decision
The totals are displayed by possible results for all battery chemistries and potential test results.

Good Battery
Good Recharge Charge & Retest Replace Battery Badcell Short Replace Remote Post Side Post

BC Open Or Load Fail Replace Broken Weld Replace Temp Sensor Failed Aborted Invalid Test Aborted / 24V
Out Of Balance

Vehicle Select Option
Tap to select vehicle search option.
Manual Lookup: Use the on-screen keypad to manually type the 17-digit VIN and tap Next.
VIN Scan: Use the camera built into the back of the Controller handle to scan the VIN bar code. For best results, use the barcode located on the driver’s side door frame. The VIN is also displayed behind the windshield on the driver’s side dashboard.

Camera/ Flashlight
Temperature Sensor

Drivers Door Frame

Controller Windshield
Search: Search records by Vehicle Year, Make, and Model.

User History

User History displays test totals for the user that is currently logged in to the analyzer.

www.midtronics.com

Tap > to view individual test details.
Tap to view Total By Test Decision, Total By Test Type, and Total By Date And Location.

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Chapter 9: Settings

DSS-5000P NI

Chapter 9: Settings

Settings

Use the Settings options to setup and adjust WiFi, printer setup and selection, email settings, user information, default language, display settings, sound settings, BMIS login information, shop information, user management, connected accessories, and device information.

Tap to return to the previous screen or to return to the Main Menu.

Adding A Network 1. Tap to add a WiFi network.
A list of detected WiFi networks is displayed.
2. To add a network manually tap again. Network SSID, Security and IP Settings are required fields.
3. Tap the network name from the list of detected WiFi networks to access the Security and IP Settings. A password may also be required (may require IT assistance).

WiFi

Use WiFi to view, add, and delete wireless networks.

Security

None WEP WPA/WPA2 PSK

Tap on the WiFi icon to display a list of detected and configured WiFi networks.

IP Address

DHCP Static

Add Network
Connect Highlighted Network

Delete Selected Network
Refresh Network List

WiFi Setup Procedure 1. At the Main Menu, tap Settings.
2. Tap on the WiFi icon to display a list of configured WiFi networks.
NOTE: If initial setup is being performed, the network add list is displayed by default as there are no configured networks. See Adding A Network.
If a network has been previously configured, the DSS5000 will automatically connect. An (X) will appear over the network signal strength indicator if the network is not within range or available.
3. If more than one network has been configured, the active network is displayed first in the list. To select a different network, tap the network name then tap .
When connected, the network name moves to the top of the list with displayed next to it. An error message is displayed if the DSS-5000 was not able to connect to the selected network.
4. Tap X to exit and return to the network list.

NOTE: Passwords can be case-sensitive. Make note of passwords and the on- screen keypad to avoid connection failures due to incorrect password entry. 4. Tap to configure the selected network.
NOTE: If the selected network requires a User Authentication page, the message “Sign in to WiFi network” is displayed. Tap Continue to be redirected to the page. User credentials (ex. User Name and Password) may require IT assistance.
5. Once the network has been successfully configured, tap to return to the list of available configured networks. The selected network is displayed at the top of the list with a next to it.
6. Tap to return to the Main Menu.
Deleting A Network 1. Tap a displayed network.
2. Tap to delete the network and tap Yes to confirm.

5. Tap to return to the Main Menu.

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DSS-5000P NI

Chapter 9: Settings

Printer Settings

Email

The Printer Setup function detects and displays a list of connected and available WiFi and Bluetooth printers.

NOTE: WiFi network communication must be successfully established before a printer or printers can be detected and setup.
Tap on the Printer icon to display a list of available printers on the configured WiFi and Bluetooth networks.

Edit Printer Settings
Delete Selected Network

Printer Setup Configured Printers

Displays all entered email addresses. Addresses can be added, edited, and deleted (Admin Only). Entered email accounts are added to the email address book. Frequently used email addresses can be selected from the displayed address list rather than being re-typed each time.

Add Address
Edit Address Delete Selected Address

Server Settings Address Book Send Test Email

Print Test Page
Adding A WiFi Printer (Admin Only) 1. Tap to access the Printer Setup functions. 2. Tap to add a WiFi printer.
Make sure the printer is on and connected to the same wireless network as the analyzer. 3. Tap to add the printer to the list of eligible printers. 4. Tap > to connect to the selected printer. A message is displayed when the configuration is successful. 5. Tap > to return to the printer list.
Adding A Bluetooth Printer (Admin Only)
1. Tap the + sign to add a Bluetooth printer.
2. Make sure the printer(s) is on. 3. Tap to add the printer to the list of eligible printers. 4. Tap > to connect to the selected printer. 5. When prompted, enter the device PIN and tap . A mes-
sage is displayed when the pairing is successful. 6. Tap > to return to the printer list.
Deleting A Printer (Admin Only) 1. Tap to access the Printer Setup functions. 2. Tap a displayed printer. 3. Tap to delete the printer and tap Yes to confirm.

Add Address (Admin Only) 1. Tap to add an email address. 2. Use the displayed keypad to enter the contact name and
email address. 3. Tap Add to add the address to the email list or Cancel to
exit and return to the email list.
Edit Address (Admin Only) 1. Select a displayed email address by tapping it. 2. Tap to edit the address. 3. Use the displayed keypad to edit the contact name and
email address. 4. Tap Add to add the address to the email list or Cancel to
exit and return to the email list.
Deleting An Address (Admin Only) 1. Select the email address by tapping it. 2. Tap to delete the address and tap Yes to confirm or
Cancel to exit and return to the email list.
Server Settings Enter and edit the email settings for sending outgoing email.

  1. Tap to access the email sever settings. 2. Tap to enter or modify existing server settings includ-
    ing Host, Port, Login, Password, SMTP Authorization, Enable TLS, and From Email Address information. 3. Tap to clear all server settings. 4. Tap to return to the email Address Book.

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Chapter 9: Settings

DSS-5000P NI

User Settings (Admin Only) Modify Usernames and Passwords..

Display Settings
Adjust the Controller display including the Brightness, Sleep Time, and Dim Time. Auto Brightness can also be turned on and off.

Edit Users Delete Users

User Settings User Management

Brightness
Adjust the display Brightness by tapping and holding the slider, then moving it right or left to make the screen brighter or darker.

User Management (Admin Only) 1. Tap to access User Management functions.
1. Tap to display the current logged in Admin user.
2. Select a displayed user by tapping it.
3. Tap to edit the Username, Password, and User Type (Standard or Admin).
4. Tap X when complete to return to the User Management screen.
5. Tap to delete the selected user and Yes to confirm.

Auto Brightness Enable and disable Auto Brightness by taping on the check box.
Sleep Time Adjust the amount of elapsed time before the Controller goes into a power saving (Sleep) mode. Default = 2 minutes.
Dim Time Adjust the amount of elapsed time before the Controller goes into a power saving (Dim) mode. Default = 1 minute.

Language Settings
Use the Language & Input function to select the default system language used by the tool. User defaults also include Test Results, Email, and Print languages.
System Language Select the default standard language for the analyzer to use on the Controller.

BMIS Login (Admin Only)
Enter and edit BMIS Login and Password information. Log into a BMIS account.

Login Password

Zone3@yourshop.com · · · · · ·

Test Result Language
Select the default language for the analyzer to use for all tests and results displayed on the Controller.

Email Language
Select the default standard language for the analyzer to use for all tests and results sent via email.

Print Language
Select the default standard language for the analyzer to use for all tests and results printed using a networked printer.

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DSS-5000P NI

Chapter 9: Settings

Shop Information (Admin Only)
Access default Shop Information including Store Name, address, and phone number. Also access battery test defaults including rating, temperature units, and decimal separator. Use also to adjust the tester date and time settings.

Date/Time Settings 1. Tap to access the Date/Time setting defaults.

Select Time Format Select Date Format Select Time Zone

12 Hour 10/18/2016
EST

Settings Home

Date/Time Settings

Set Date

Test Settings

Create MDCA Log File

Set Time
Select Time Format 12 or 24 Hour Format

Shop Information
Use the onscreen keypad to enter the store name, address, and phone number.

Store Name Street Address Street Address 2 City State Zipcode Phone #

Midtronics 7000 Monroe
Willowbrook IL
60527 1-630-323-2800

Select Date Format Month/Day/Year, Day/Month/Year, or Year/Day/Month

Select Time Zone Time zone in which the analyzer will be operated.

Set Date Tap or to enter the month, day, and year. Tap Set to
save the date or Cancel to exit without saving.

Apr

17

2017

May

18

2017

Jun

19

2017

CANCEL

SET

Test Settings
1. Tap to access the test setting defaults. Tap the boxes or icons to change the values.

Battery Rating

CCA

Set Time Tap or to enter the hours, minutes, and AM/PM. Tap
Set to save the date or Cancel to exit without saving.

9

50

AM

Temperature Units Decimal Separator Create MDCA Log File

0 F 00.00

10

51

PM

11

52

CANCEL

SET

Battery Rating Default battery rating units used when testing batteries.

2. Tap to return to the Shop Information screen.

Temperature Units Default temperature units used when measuring battery temperature.

Decimal Separator Default number display using commas or periods separators.

Create MDCA Log File The MDCA function is used by Midtronics technical support to assist in troubleshooting. Only generate this file when directed to do so by Midtronics technical support.

2. Tap to return to the Shop Information screen.

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Chapter 9: Settings

DSS-5000P NI

Device List

Version Information

Displays connected and linked accessory devices. Additional devices and CVG-2 modules can also be detected and linked to the analyzer.

Use Version Information to display WiFi connection data the DSS Controller, Diagnostic Device, and CVG-2 Device software version information.

Add Delete Paired Device

Refresh
Enabled

Factory Reset
© Legal Information

Check For Updates

Add Tester Pod 1. Tap to add a device.
2. Move the device to be linked within 30 feet of the Controller, turn on the device, then tap .
3. A list of detected devices is displayed. Tap > next to the desired device to select it. If the desired device is not displayed, tap to refresh the list.
NOTE: A passkey number is automatically generated once the Bluetooth pairing has been established.
A confirmation message is displayed when the device has been successfully linked. 4. Tap to return to the Device List screen.

DSS Serial Number WiFi MAC Address Configuration Version Data Version DSS Controller Version Diagnostic Device Version CVG-2 Device Version OS Version

No Device Configured

Factory Preset Use this function to return the tool to the original as built configuration including all history and test settings.
IMPORTANT: All previous modifications to the original settings will be overwritten.

Deleting A Diagnostic Base 1. Tap next to the base to be deleted. 2. Tap Yes to delete.

Legal Information
Displays software attribution information via the Midtronics website. The analyzer must be connected to the Internet.

Add CVG Device 1. Tap to add a CVG.
2. Plug the CVG into the OBDII port of any vehicle.
3. Turn the vehicle ignition on, but do not start the vehicle.
4. A list of detected CVGs is displayed. Tap > next to the desired CVG to select it. If the desired CVG is not displayed, tap to refresh the list.

Check for Updates
Use this function to check via the internet connection for any updates to the tester software.

NOTE: A passkey number is automatically generated once the Bluetooth pairing has been established.
A confirmation message is displayed when the CVG has been successfully linked.
5. Tap to return to the Device List screen.

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DSS-5000P NI

Chapter 10: Support

Support

Use the Support function to access built-in SelfTesting functions or to view a digitized version of the Instruction Manual.

User Manual
Tap the icon to view the analyzer’s Instruction Manual.

Self-Diagnostics
Use to test WiFi network and printer connections, CVG pairing, Tester Pod diagnostics, Controller display testing, and Controller touch panel testing.

Self-Diagnostics

93%

WiFi Self-Diagnostics

WiFi Printer Self-Diagnostics

CVG Self-Diagnostics

Tester Pod Self-Diagnostics

Display Self-Diagnostics

Touchscreen Self-Diagnostics

WiFi Self-Diagnostics
WiFi Printer Self-Diagnostics CVG Self-Diagnostics
Tester Pod Self-Diagnostics Display Self-Diagnostics Touchscreen Self- Diagnostics

Tests connectivity to the BMIS server via the selected WiFi network Use to configure a WiFi printer
Check connectivity to a configured CVG device Check connectivity between the Controller and the Tester Pod Tests Controller pixel display Tests Controller touchscreen responsiveness

Chapter 10: Support

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Appendix A: Battery Information Screen Descriptions

Appendix A: Battery Information Screen Descriptions

Edit Battery Information

93%

VIN

Battery Application

Vehicle Year

Battery Post

Vehicle Make

Test Location

Vehicle Model

Battery Type

Vehicle Technology

Battery Units

Battery Installation

Battery Rating

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Stock Number Color VIN
Vehicle Year Vehicle Make Vehicle Model Vehicle Technology Battery Installation Battery Application Battery Post Test Location Battery Type Battery Units
Battery Rating

Dealer-assigned inventory tracking number.
Color of vehicle in inventory being tested.
A unique code, including a serial number, used by the automotive industry to identify individual motor vehicles, motorcycles, scooters and mopeds, as defined in ISO 3833.
Model year that a vehicle was manufactured.
Vehicle manufacturer
Vehicle name or number
Hybrid, Gasoline, Electric, Start-Stop, Hybrid Start-Stop, Diesel
Single Battery or Dual Batteries

Automotive, Marine, Powersport, Group 31, Commercial 4D/8D, Lawn and Garden

Top Post, Side Post, Dual Post

Top Post, Side Post, Remote Post

Flooded, AGM (Absorbed Gas Mat), AGM Spiral, Gel, Enhanced Flooded

CCA

Cold Cranking Amps: Battery current at 0 ºF (­17.8 ºC).

100 to 3000

CA Cranking Amps: Battery 100 to current at 32 °F (0 ºC). 3000

JIS Japanese Industrial

26A17 to

Standard: Usually

245H52

printed on battery label.

DIN(A) Deutsche IndustrieNorm

100 to 1000

SAE(A) European labeling of CCA

100 to 3000

IEC(A) International Electrotechnical Commission

100 to 1000

EN(A) Europa-Norm

100 to 1700

EN2(A) Europa-Norm

100 to 1700

Enter the Battery Rating Units value.

DSS-5000P NI

Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527

30

www.midtronics.com

DSS-5000P NI

Appendix B: Recommended Test Procedure

Appendix B: Recommended Test Procedure

The DSS-5000 testing process uses Conductance ProfilingTM · technology which determines battery cranking capability and also adds Reserve Capacity testing. With this additional process, initial battery analysis can take up to 60 seconds to complete.
IMPORTANT: Always begin each test by connecting the Tester Pod clamps to the battery being tested. The testing process begins as soon as the clamps are connected.
The DSS-5000 provides a battery decision along with additional detailed information on battery cranking and reserve capacity. Swipe the screen horizontally to the right or left to view the additional results screens. (See Page 3)

Hold Steady: Hold Controller steady when scanning the VIN barcode. This allows the user to clearly see the barcode and allows the camera to focus on it.

Acquire VIN

93%

Flashlight

Fill the viewfinder with the VIN and center it along the red line.

Or enter VIN using:

Back

Manual Entry

VIN Scanning

· Fill Viewfinder: Make sure the entire barcode is visible. Keeping the entire VIN barcode visible while slowly mov-

The DSS-5000 uses a camera built into the Controller handle to

ing the camera closer or further away will help capture.

scan the VIN of the vehicle being tested. This number is then · Clean Barcode/Windshield: Surface dirt can interfere

cross referenced with the original equipment manufacturer’s

with the scanning process. If necessary wipe the VIN bar-

battery specifications stored in the tester’s database and

code with a cloth or your finger remove any surface dirt.

displayed on the Controller screen.

· Lighting/Glare: The built-in flashlight will automatically

Scanning Tips
· Camera: Located in the upper left portion on the back of the Controller handle.

turn on In low light situations. If the flashlight, or sunlight, is shining directly onto the VIN barcode, try pivoting the camera up or down slightly to reduce any glare.

Camera/ Flashlight
Temperature Sensor
Controller

Drivers Door Frame Windshield

www.midtronics.com

31

Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527

PATENTS
This product is made by Midtronics, Inc., and is protected by one or more U.S. and foreign patents. For specific patent information, contact Midtronics, Inc. at +1 630 323-2800.
LIMITED WARRANTY
The DSS-5000P NI and DSS-5000P INF products are warranted to be free of defects in materials and workmanship for a period of two (2) years on the analyzer and one (1) year on the test cables from date of purchase. Midtronics will, at our option, repair or replace the unit with a re-manufactured unit. This limited warranty applies only to Midtronics products, and does not cover any other equipment, static damage, water damage, overvoltage damage, dropping the unit, or damage resulting from extraneous causes including owner misuse. Midtronics is not liable for any incidental or consequential damages for breach of this warranty. The warranty is void if owner attempts to disassemble the unit or to modify the cable assembly.
SERVICE
To obtain service, contact Midtronics at 866-592-8052. Have your model and serial numbers ready. This first step is critical as we will trouble-shoot the problem(s) over the phone, and many problems are resolved during this step. If the problem cannot be resolved, then the Customer Service Agent will issue you a Return Material Authorization (RMA). This number becomes your tracking number. The final step is to return the unit to Midtronics freight prepaid (you pay), to the attention of the RMA number obtained.
In USA: Midtronics, Inc. Attn: RMA # xxxxx (this is the RMA number that you must obtain from Midtronics) 7000 Monroe St. Willowbrook, IL 60527
In Canada: Midtronics c/o FTN (FTN is Fed-ex Trade Networks ­this is NOT a Midtronics facility) Attn: RMA # xxxxx (this is the RMA number that you must obtain from Midtronics) 7075 Ordan Drive Mississauga, ON L5T1K6
Midtronics will service and return the unit using the same type of service as received. If Midtronics determines that the failure was caused by misuse, alteration, accident, or abnormal condition of operation or handling, purchaser will be billed for the repaired product and it will be returned freight prepaid with shipping & handling charges added to the invoice. Midtronics products beyond the warranty period are subject to the repair charges in place at that time. Optional re-manufacturing service is available to return our products to like-new condition. Out-of-warranty repairs carry a 3-month warranty. Re-manufactured units purchased from Midtronics are covered by a 6-month warranty.

www.midtronics.com

Corporate Headquarters

Willowbrook, IL USA

Phone:

1.630.323.2800

Canadian Inquiries Toll Free: +1 1 866 592 8052

Midtronics b.v.

European Headquarters

Houten, The Netherlands

Serving Europe, Africa, the Middle

East, and The Netherlands

Phone:

+31 306 868 150

Midtronics China China Operations Shenzhen, China Phone: +86 755 2374 1010

Midtronics India

Navi Mumbai, India

Phone: +91 22 2756 4103/1513

Asia/Pacífic (excluding China)

Contact Corporate Headquarters

Phone:

+1.630.323.2800

167-000801EN-B 6/17 2017 ©Midtronics, Inc. All rights reserved.

References

Read User Manual Online (PDF format)

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