AE-Air ACHBC Chilled or Hot Water Fan Coil Cabinet Owner’s Manual

AE-Air ACHBC Chilled or Hot Water Fan Coil Cabinet

Features

• Attractive baked on finish
• Removable side panels for easier valve installation
• Easy access throwaway filter
• Copper tube coils
• Hinged access panel
• Manual air vents
• Insulated condensate drain pan
• 2 and 4-pipe models available
• 120V motor (3-speed)
• 277V option available
• 220V, 50Hz models available

FEATURES / BENEFITS

• Basic Unit
  All fan coils are manufactured with heavy gauge galvanized steel to resist corrosion. All models are approved for installation with “0” clearance to combustible material.

• Insulation
  Plenums and cabinets are insulated with Tuf-Skin dual density fiber glass blanket insulation with an antimicrobial agent.

• Ceiling Panels
  Hinged access/return panels are manufactured with heavy gauge galvanized steel with captive mounting screws and an attractive white baked powder finish.

• Condensate Pans
  Positive sloped drain pans are galvanized steel, coated on the inside surface with insulation. Pan includes both primary and secondary drain connections.

• Return Air Plenums
  Return air plenums are manufactured from galvanized steel insulated with dual density fiber glass blanket insulation and a 1” TA fiber glass filter.

• Coils
  Constructed with seamless copper tubes and headers. The tubes are mechanically expanded into corrugated aluminum fin material for a permanent primary to secondary surface bond. Coils are tested under water at 450 PSI for operation at 300 PSI. Coils include manual air vents.

• Fan Wheels-Housing
  The fan wheels are double width, double inlet (DWDI) forward curved, centrifugal type. Wheels are statically and dynamically balanced for smooth, quite operation. The housing is constructed from heavy gauge galvanized steel with die-formed inlet cones.

• Motors
  Standard motors are PSC, permanently lubricated type with internal thermal overload protection.

• Options
  Factory mounted options include ECM motors stainless steel drain pans, foil faced cabinet insulation, Multi-24 3-speed 24V control, valve packages, thermostats, aqua stats, service switches. 120V, 208V/230V, 277V, 60hz

MODEL NOMENCLATUR

Coil Configurations

Coil Connection Side

• RH Right Hand (default)
• LH Left Hand
• Hand connection is determined by looking with airflow

Available Voltage (PSC Motors)

• 120V/1/60
• 208-230V/1/60
• 277V/1/60

Available Voltage (ECM Motors)

• 120V/1/60
• 277V/1/60

In keeping with its policy of continuous progress and product improvement, AE- Air reserves the right to make changes without notice. Maintenance for all AE- Air products is available under “Product Maintenance” at www.AE- Air.com.

DIMENSION

MODEL| A| B| C| D| E| F| FILTER SIZE (INCL)| CONNECTIONS PRIMARY O.D.
---|---|---|---|---|---|---|---|---
*3ACHBC**| 38| 34| 26| 6| 31-1/2| 3-1/2| 10 X 37|

5/8”

4ACHBC| 44| 40| 31-1/2| 6| 37| 3-1/2| 10 X 43
5ACHBC| 48| 44| 37| 5-1/2| 42-1/2| 3| 10 X 46
6ACHBC| 48| 44| 37| 5-1/2| 42-1/2| 3| 10 X 46
8ACHBC| 54| 50| 42-1/2| 6| 48| 3| 10 X 53
10ACHBC| 60| 56| 48| 6| 53| 3-1/2| 10 X 59
12ACHBC| 67| 63| 53| 7| 58-1/2| 4| 10 X 65
*13ACHBC**| 67| 63| 53| 7| 58-1/2| 4| 10 X 65

NOTES:

1. ALL DIMENSIONS IN INCHES.
2.  COIL CONNECTION TOLERANCE ± 1/4”.
3. LEFT HAND UNIT SHOWN, RIGHT HAND MIRROR IMAGE. (HAND IS DETERMINED BY FACING THE BLOWER END)
4. Side panels are removable for easier valve access.

CHBC (ALL) PSC BLOWER PERFORMANCE

*3ACHBC-3**

| 1/20| 1050| .09| HI MED LOW| 300

245

210

| ****

*3ACHBC-3**

| 1/20| 1100| 0.48| HI MED LOW| 285

220

160

*4ACHBC-3**

| 1/12| 1050| 1.1| HI MED LOW| 480

375

325

| ****

*4ACHBC-3**

| 1/15| 105| 0.52| HI MED LOW| 450

365

315

*5ACHBC-3**

| 1/12| 1050| 1.3| HI MED LOW| 560

465

345

| ****

*5ACHBC-3**

| 1/15| 1050| 0.52| HI MED LOW| 535

375

305

*6ACHBC-3**

| 1/8| 1550| 1.9| HI MED LOW| 730

650

550

| ****

*6ACHBC-3**

| 1/12| 1625| 0.56| HI MED LOW| 670

545

455

*8ACHBC-3**

| 1/5| 1550| 3.0| HI MED LOW| 920

750

605

| ****

*8ACHBC-3**

| 1/6| 1550| 0.80| HI MED LOW| 880

700

585

*10ACHBC-3**

| 1/4| 1550| 3.6| HI MED LOW| 1145

930

795

| ****

*10ACHBC-3**

| 1/4| 1625| 1.26| HI MED LOW| 1140

920

755

*13ACHBC-3**

| 1/5 (two)| 1550| 2.3

Ea.

| HI MED LOW| 1500

1320

1160

| ****

*13ACHBC-3**

| 1/6 (two)| 1550| 0.80

Ea.

| HI MED LOW| 1535

1340

1140

(4 ROW or 3/1 Split 120 Volt)| (4 ROW or 3/1 Split 277 Volt)
*3ACHBC-4**

-31

| 1/20| 1050| 0.9| HI MED LOW| 280

230

195

| *3ACHBC-4**

-31

| 1/20| 1100| 0.48| HI MED LOW| 270

215

175

*4ACHBC-4**

-31

| 1/12| 1050| 1.1| HI MED LOW| 450

370

320

| *4ACHBC-4**

-31

| 1/15| 1050| 0.52| HI MED LOW| 435

355

315

*5ACHBC-4**

-31

| 1/12| 1050| 1.3| HI MED LOW| 550

455

340

| *5ACHBC-4**

-31

| 1/15| 1050| 0.52| HI MED LOW| 525

360

300

*6ACHBC-4**

-31

| 1/8| 1550| 1.9| HI MED LOW| 710

615

535

| *6ACHBC-4**

-31

| 1/12| 1625| 0.56| HI MED LOW| 665

540

445

*8ACHBC-4**

-31

| 1/5| 1550| 3.0| HI MED LOW| 885

730

595

| *8ACHBC-4**

-31

| 1/6| 1550| 0.80| HI MED LOW| 835

680

555

*10ACHBC-4**

-31

| 1/4| 1550| 3.6| HI MED LOW| 1110

915

770

| *10ACHBC-4**

-31

| 1/4| 1625| 1.26| HI MED LOW| 1100

890

745

*13ACHBC-4**

-31

| 1/5 (two)| 1550| 2.3

Ea.

| HI MED LOW| 1450

1270

1130

| *13ACHBC-4**

-31

| 1/56

(two)

| 1550| 0.80

Ea.

| HI MED LOW| 1465

1280

1110

(4/1 or 3/2 Split 120 Volt)| (4/1 or 3/2 Split 277 Volt)
*3ACHBC-41**

-32

| 1/20| 1050| 0.9| HI MED LOW| 270

225

190

| *3ACHBC-41**

-32

| 1/20| 1100| 0.48| HI MED LOW| 265

210

160

*4ACHBC-41**

-32

| 1/12| 1050| 1.1| HI MED LOW| 420

355

305

| *4ACHBC-41**

-32

| 1/15| 1050| 0.52| HI MED LOW| 440

355

315

*5ACHBC-41**

-32

| 1/12| 1050| 1.3| HI MED LOW| 520

440

325

| *5ACHBC-41**

-32

| 1/15| 1050| 0.52| HI MED LOW| 480

350

285

*6ACHBC-41**

-32

| 1/8| 1550| 1.9| HI MED LOW| 625

520

440

| *6ACHBC-41**

-32

| 1/12| 1625| 0.56| HI MED LOW| 630

510

430

*8ACHBC-41**

-32

| 1/5| 1550| 3.0| HI MED LOW| 875

725

615

| *8ACHBC-41**

-32

| 1/6| 1550| 0.80| HI MED LOW| 830

660

550

*10ACHBC-41**

-32

| 1/4| 1550| 3.6| HI MED LOW| 1075

900

765

| *10ACHBC-41**

-32

| 1/4| 1625| 1.26| HI MED LOW| 1065

905

750

*13ACHBC-41**

-32

| 1/5 (two)| 1550| 2.3

Ea.

| HI MED LOW| 1420

1315

1160

| *13ACHBC-41**

-32

| 1/6 (two)| 1550| 0.80

Ea.

| HI MED LOW| 1415

1245

1090

GUIDE SPECIFICATIONS

General

1. SECTION INCLUDES
   Fan Coil Units

2. REFERENCES

   • AMCA 99 – Standards Handbook
   • AMCA 210 — Laboratory Methods for Testing Fans for Rating Purposes
   • AMCA 300 – Test Code for Sound Rating Air Moving Devices
   • ARI 440 – Room Fan-Coil Unit
   • ASTMB117 – Standard Practice for Operating Salt Spray Apparatus
   • NEMA MGI – Motors and Generators
   • NFPA 70 – National Electric Code
   • SMACNA – HVAC Duct Construction Standards – Metal and Flexible
   • UL 723 – Test for Surface Burning Characteristics of Building Materials
   • UL 900 – Test Performance of Air Filter Units
   • UL 1995 – Standard for Heating and Cooling Equipment
   • UL 94 – Test for Flammability of Plastic Materials for Parts in Devices and Appliances

3. SUBMITTALS

   •  Shop drawings: Indicate assembly, unit dimensions, weight loading, required clearances, construction details, field connection details, and electrical characteristics and connection requirements. A computer generated capacity selection shall be submitted for each cooling coil with design points and final operating point clearly noted.
   • Product Data:
   1. Provide literature that indicates dimensions, weights, capacities, ratings, fan performance, finishes of materials, and electrical characteristics and connection requirements.
   2. Provide data of filter media, filter performance data.
   3. Manufacturer’s installation instructions.

4. OPERATION AND MAINTENANCE DATA
   Maintenance Data: Include instructions for lubrication, filter replacement and motor and drive replacement.

5. QUALIFICATIONS
   Maintenance Data: Include instructions for lubrication, filter replacement and motor and drive replacement.

6. DELIVERY, STORAGE, AND HANDLING

   • Accept products on site on factory-installed shipping skids. Inspect for damage.
   • Store in clean dry place and protect from weather and construction traffic. Handle carefully to avoid damage to components, enclosures, and finish.

7. ENVIRONMENTAL REQUIREMENTS
   Do not operate units for any purpose, temporary or permanent, until ductwork is clean, filters are in place, and fan has been test run under observation.

Products

1. MANUFACTURERS

   • The following manufacturers are approved for use. No substitutions will be permitted.
   • First Company, Dallas TX

2. CASING

   •  Unit shall have corrosion resistant casing consisting of galvanized steel panels. Unit panels shall be fully insulated with 1.5lb fiberglass insulation with anti-microbial agent. Removable panels shall provide full access to unit components..
   • Drain pans shall be heavy gauge galvanized steel with an insulating coating. Optional stainless steel drain pan shall include an insulating coating. Drain pans shall be removable for cleaning or replacement without removing coils or disturbing coil connections.

3. SUPPLY FAN

   • Provide DWDI forward-curved supply fans. Fan assemblies shall be statically and dynamically balanced by manufacturer. The housings are constructed from heavy gauge galvanized steel with die-formed inlet cones.
   • Fan and motor mounting platform shall be a minimum of 12 gauge LFQ galvanized steel.

4. MOTORS
   Direct drive motors to be PSC or ECM type, permanently lubricated type with internal thermal overload protection and mounted with rubber isolation bushings.

5. ELECTRICAL
   Provide units with 115, 208-230, or 277V, 3-speed with 24v control transformer, and 15 amp service switch or optional ECM motor with 120/24V control transformer, 15 amp service switch, 4 speed taps. Controls to be factory mounted and tested.

6. COOLING AND HEATING COIL SECTIONS

   • Provide access to coils for service and cleaning..
   • Water Coils: fins shall have full drawn collars to provide a continuous surface cover over the entire tube for maximum heat transfer. Tubes shall be mechanically expanded into the fins to provide a continuous primary-tosecondary compression bond over the entire finned length for maximum heat transfer rates. Bare copper tube shall not be visible between fins. Coil tubes shall be seamless copper, expanded into fins, and brazed at joints. Coil connections shall be copper with sweat connection size to be determined by manufacturer based upon the most efficient coil circuiting. Manual air vent connections shall be provided at the highest point to assure proper venting. Coils shall be tested with 350 pounds air pressure and suitable for 300 psig working pressure. Coil casings shall be a formed channel frame of galvanized steel.

7. FILTERS
   Filter to be disposable type and media shall be UL 900 listed, Class I or Class II.

Execution

1. INSTALLATION
   Install in accordance with manufacturer’s instructions

ACCESS PANELS /FILTER

*STANDARD PANEL OPTIONS FOR HBC SERIES*| IAQ MERV 8 PANEL OPTIONS FOR HBC SERIES
---|---
PART #| UNIT SIZE| PANEL TYPE| FRAME DIMENSIONS| FILTER SIZE| PART #| UNIT SIZE| PANEL TYPE| FRAME DIMENSIONS| FILTER SIZE
965| 3,4,5,6| LOUVERED| 27-1/2 X 43| 20X20X1 (1)| **

965-M8

| 3,4,5,6| LOUVERED| 27-1/2 X 43| 20X30X1 (1)
965-1| SOLID
966| 8| LOUVERED| 27-1/2 X 49| 20X20X1 (1)| ****

966-M8

| 8| LOUVERED| 27-1/2 X 49| 20X20X1 (2)
966-1| SOLID
967| 10| LOUVERED| 27-1/2 X 55-1/2| 20X20X1 (1)| ****

967-M8

| 10| LOUVERED| 27-1/2 X 55-1/2| 20X20X1 (2)
967-1| SOLID
967-4| 12/13| LOUVERED| 27-5/8 X 70-1/8| 10X65X1 (1)| ****

967-8M8

| 12/13| LOUVERED| 27-5/8 X 70-1/8| 20X30X1 (2)
967-5| SOLID

NOTE: * Filters not included

IAQ PANEL PERFORMANCE DATA (4) (Clean Filter)

 | CFM
 | 500| 600| 700| 800| 900| 1000| 1100| 1200| 1300| 1500
965-M8 with AF20301HV (20×030, Merv 8) Filters (2)| 0.04| 0.06| 0.06| 0.08| 0.09| 0.10| – – –| – – –| – – –| – – –
966-M8 with AF20201HV (20×020, Merv 8) Filters (2)| 0.04| 0.06| 0.06| 0.08| 0.09| 0.10| – – –| – – –| – – –| – – –
967-M8 with AF20201HV (20×020, Merv 8) Filters (2)| – – –| 0.05| 0.05| 0.07| 0.08| 0.10| – – –| – – –| – – –| – – –
967-6-M8 with AF20251HV (20×025, Merv 8) Filters (2)| – – –| – – –| – – –| 0.05| 0.06| 0.07| 0.08| 0.09| – – –| – – –
967-8-M8 with AF20301HV (20×30, Merv 8) Filters (2)| – – –| – – –| – – –| – – –| – – –| 0.06| 0.06| 0.08| 0.08| 0.10

NOTES:

1. The above is the actual laboratory test data or these panels.
2. Glassfloss® Industries HV series Merv 8 filters were used to generate above data (filters must be field supplied)
3. Alternate Merv 8 filters would be acceptable provided they have equal or less resistance.
4. Refer to fan coil specification sheets for fan coil blower data.

ACCESSORIES

THERMOSTATS

SINGLE SPEED THERMOSTATS

3-SPEED ROTARY SWITCH

WALL MOUNT 3-SPEED SWITCH

OPTIONAL SERVICE SWITCH (15 AMP)

SINGLE SPEED FAN (24V Control Circuit)

THREE SPEED FAN (24V Control Circuit)

VALVE PACKAGES AND ACCESSORIES

PIPING PACKAGE OPTIONS

TWO POSITION OR MODULATING
Manual air vents are standard and are factory mounted on all chilled water and hot water coils. All pre-piped on/off or modulating valve packages are factory assembled with sweat connections.

Add Options:

• Y-Strainers, Pete’s Plugs, Cleanout Blow-down, SS hose kits, Aquastats
• Additional options and configurations may be available. Contact factory for availability.
• Valve packages are available as kits or factory mounted on certain products. Contact factory for availability

LOW VOLTAGE 24V CONTROLS

LINE VOLTAGE 120/230/277V CONTROLS

LOW VOLTAGE 24V CONTROLS

LINE VOLTAGE 120/230/277V CONTROLS

ABOUT COMPANY

• 8273 MOBERLY LANE, DALLAS, TX 75227
• INFO@AE-AIR.COM
• OFFICE: 214-388-5751
• FAX: 214-388-2255

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