Troy-Bilt 01919-1 Portable Generator User Manual

Troy-Bilt 01919-1 Portable Generator User Manual

Safety Rules

EQUIPMENT DESCRIPTION

Read this manual carefully and become familiar with your generator. Know its applications, its limitations, and any hazards involved.
This manual describes an engine-driven, revolving field, alternating current (AC) generator designed to supply electrical power for operating compatible electrical lighting, appliances, tools, and motor loads. The generator’s revolving field is driven at about 3,600 rpm by a single-cylinder engine .

CAUTION! DO NOT exceed the generator’s wattage/amperage capacity. See “Don’t Overload Generator”.

Every effort has been made to ensure that the information in this manual is accurate and current. However, we reserve the right to change, alter or otherwise improve the product and this document at any time without prior notice.
The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency. For warranty information refer to the engine owner’s manual.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.

The safety alert symbol (A) is used with a signal word ( DANGER, CAUTION, WARNING ), a pictorial, and/or a safety message to alert you to hazards. DANGER indicates a hazard that, if not avoided, will result in death or serious injury.

WARNING indicates a hazard that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard that, if not avoided, might result in minor or moderate injury.
CAUTION  when used without the alert symbol, indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk o(injury or death.

WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Hazard Symbols and Meanings Warning

Running a generator gives off carbon monoxide, an odorless, colorless, poison gas.
Breathing carbon monoxide will cause nausea, fainting, or death.

• Operate generator ONLY outdoors.
• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes, or other openings.
• DO NOT operate the generator inside any building or enclosure, including the generator compartment of a recreational vehicle (RV).

The generator produces powerful voltage.
Failure to isolate the generator from the power utility can result in death or injury to electric utility workers due to the back feed of electrical energy.

• When using a generator for backup power, notify the utility company. Use approved transfer equipment to isolate the generator from an electric utility.
• Use a ground circuit fault interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel work.
• DO NOT touch bare wires or receptacles.
• DO NOT use a generator with electrical cords which are worn, frayed, bare or otherwise damaged.
• DO NOT operate a generator in the rain.
• DO NOT handle the generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.
• DO NOT allow unqualified persons or children to operate or service generators.

Rapid retraction of the starter cord (kickback) will pull your hand and arm toward the engine faster than you can let go.
Broken bones, fractures, bruises or sprains could result. 

• When starting the engine, pull the cord slowly until resistance is felt, and then pull rapidly to avoid kickback.
• NEVER start or stop the engine with electrical devices plugged in and turned on.

WHEN ADDING OR DRAINING FUEL

• Turn the generator OFF and let it cool at least 2 minutes before removing the fuel cap. Loosen cap slowly to relieve pressure in the tank.
• Fill or drain the fuel tank outdoors.
• DO NOT overfill the tank. Allow space for fuel expansion.
• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
• DO NOT light a cigarette or smoke.

WHEN STARTING EQUIPMENT

• Ensure the spark plug, muffler, fuel cap, and air cleaner are in place.
• DO NOT crank the engine with the spark plug removed.
• If fuel spills, wait until it evaporates before starting the engine.

WHEN OPERATING EQUIPMENT

• Do not tip the engine or equipment at an angle that causes fuel to spill.
• This generator is not for use in mobile equipment or marine applications.

WHEN TRANSPORTING OR REPAIRING EQUIPMENT

• Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.
• Disconnect the spark plug wire.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN A TANK

• Store away from furnaces, stoves, water heaters, clothes dryers, or other appliances that have a pilot light or another ignition source because they can ignite fuel vapors.

WARNING

• This generator does not meet U.S. Coast Guard Regulation 33CFR- I 83 and should not be used on marine applications.
• Failure to use the appropriate U.S. Coast Guard-approved generator could result in bodily injury and/or property damage.

Unintentional sparking can result in fire or electric shock

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR

• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.

WHEN TESTING FOR ENGINE SPARK

• Use approved spark plug tester:
• DO NOT check for spark with the spark plug removed.

WARNING

Running engines produce heat. The temperature of the muffler and nearby areas can reach or exceed 150°F (65°c).
Severe burns can occur on contact. Combustible debris, such as leaves, grass, brush, etc. can catch fire.

• DO NOT touch hot surfaces.
• Allow equipment to cool before touching it.
• The generator must be at least 5 feet from structures having combustible walls and/or other combustible materials.
• Keep at least 3 feet of clearance on all sides of the generator. adequate cooling, maintenance and servicing.
• In the State of California, a spark arrester is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. If you equip the muffler with a spark, arrester, it must be maintained in effective working order.

CAUTION
Excessively high operating speeds increase the risk of injury and damage to the generator
Excessively low speeds impose a heavy load.

• DO NOT tamper with governed speed. The generator supplies the correct rated frequency and voltage when running at governed speed.
• DO NOT modify the generator in any way

CAUTION
Exceeding generators wattage/amperage capacity can damage the generator and/or electrical devices connected to iT

• See “ Don’t Overload Generator “.
• Start the generator and let the engine stabilize before connecting the electrical loads.
• Connect electrical loads in the OFF position, then turn ON for operation.
• Turn electrical loads OFF and disconnect from the generator before stopping the generator

CAUTION
Improper treatment of the generator can damage it and shorten its life.

• Use the generator only for intended uses.
• If you have questions about intended use, ask a dealer or call I-888-61 1-6708.
• Operate the generator only on level surfaces.
• Do NOT expose the generator to excessive moisture, dust, dirt, or corrosive vapors.
• DO NOT insert any objects through cooling slots.
• If connected devices overheat, turn them off and disconnect them from the generator.
• Shut off the generator if: electrical output is lost;
  • equipment sparks, smoke, or emits flames;
  • unit vibrates excessively.

Features and Controls

KNOW YOUR GENERATOR

Read this owner’s manual and safety rules before operating your generator.
Compare this illustration with your generator to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

120 Volt AC, 20 Amp, Duplex Receptacles – May be used to supply electrical power for the operation of 120 Volt AC, 20 Amp, single phase, 60 Hz electrical, lighting, appliance, tool, and motor loads.
120/240 Volt AC, 30 Amp Locking Receptacle – May be used to supply electrical power for the operation of 120 and/or 240 Volt AC, 30 Amp, single phase, 60 Hz electrical, lighting, appliance, tool, and motor loads.
Air Cleaner Protects the engine by filtering dust and debris out of intake air.
Choke Lever is Used when starting a cold engine.
Circuit Breakers (AC) Push-to-reset circuit breakers are provided to protect the generator against electrical overload.
Data Tag – Provides model, revision and a serial number of generator. Please have these readily available when calling for assistance.
Fuel Tank – Capacity of five (5) U.S. gallons.
Grounding Fastener – If required, please consult a qualified electrician, electrical inspector, or local agency having jurisdiction.
Oil Fill – Add engine oil here.
Recoil starter – Used to start the engine.
Rocker Switch Set this switch to “On” before using the recoil starter. Set the switch to 110ff’ to switch off the engine.
Spark Arrester Muffler – The exhaust muffler lowers engine noise and is equipped with a spark arrester screen.

ASSEMBLY

Your generator requires some assembly and is ready for use after it has been properly serviced with the recommended oil and fuel.
If you have any problems with the assembly of your generator, please call the generator helpline at 1-888-61 1-6 708.

Remove the Generator From Carton

1. Set the carton on a rigid flat surface.
2. Remove everything from the carton except generator.
3. Open the carton completely by cutting each corner from top to bottom.
4. Leave the generator on the carton to install the wheel kit.

Install Wheel Kit

NOTE: Wheel kit is not intended for over-the-road use. You will need the following tools to install these components:

• I /2″ or 13mm wrench
• Socket wrench with a I /2″ or 13mm socket
• Pliers

Refer to Figure I and install the wheel kit as follows:

1. Tip generator so that engine end is up,
2. Slide axle through both mounting brackets.
3. Place a wheel on each side with air valve facing out.
4. Place a washer on axle and then place an e-ring in axle groove.
5. Install e-ring with pliers, squeezing from top of e-ring to bottom of axle. ·
6. Repeat step 3 through 5 to secure second wheel.
7. Tip generator so that the engine side is down.
8. Line up holes in the support leg with holes in the generator frame.
9. Attach the support leg using two short (M8 x 16mm) cap screws and two locking hex nuts. Tighten with a 1 /2″ or 13mm socket and wrench.
10. Oh support the leg end of the generator, slide the handle onto center of top of frame.
11. Attach handle using two long (M8 x 45mm) cap screws and two locking hex nuts.Tighten with a 1/2″ or 13mm socket and wrench.
12. Return generator to normal operating position (resting on wheels and support leg).
13. Check that tires are inflated to value marked on tire or within 15 and 40 psi.

BEFORE STARTING THE ENGINE

Add Engine OH

• Move generator to a flat, level surface.
• Refer to engine owner’s manual and follow oil recommendations and instructions.

CAUTION
Any attempt to crank or start the engine before it has been properly filled with the recommended oil will result in equipment failure.
Refer to the engine manual for oil fill information.
Damage to equipment resulting from failure to follow this instruction will void the warranty.

NOTE: Check oil often during engine break-ins. Refer to the engine owner’s manual for recommendations.
NOTE: The generator assembly rotates on a pre-lubricated and sealed ball bearing that requires no additional lubrication for the life of the bearing.

Add Fuel
NOTE: This gasoline engine is certified to operate on gasoline. Exhaust Emission Control System: EM (Engine Modifications).

WARNING
Fuel and its vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death.

WHEN ADDING FUEL

• Turn the generator OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
• Fill fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion.
• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
• DO NOT light a cigarette or smoke.

1. Use clean, fresh, regular UNLEADED fuel with a minimum of 85 octanes. DO NOT use fuel that contains Methanol. DO NOT mix oil with fuel.
2. Clean area around fuel fill cap, and remove the cap.
3. Slowly add regular unleaded fuel to the fuel tank. Be careful not to overfill.Allow about 1.5″ of tank space for fuel expansion (Figure 2).
4. Install fuel cap and wipe up any spilled fuel.

Operation

USING THE GENERATOR

System Ground

The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles. The system ground is connected to the AC neutral wire (see “Equipment Description”, earlier in this manual).

Special Requirements
There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction.

• In some areas, generators are required to be registered with local utility companies.
• If the generator is used at a construction site, there may be additional regulations which must be observed.

Connecting to a Building’s Electrical System

Connections for standby power to a building’s electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes.

WARNING: The generator produces powerful voltage.
Failure to isolate generator from power utility can result in death or injury to electric utility workers due to backfeed of electrical energy.

• When using generator for backup power, notify utility company. Use approved transfer equipment to isolate generator from electric utility.
• Use a ground fault circuit interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel work.
• DO NOT touch bare wires or receptacles.
• DO NOT use a generator with electrical cords which are worn, frayed, bare or otherwise damaged.
• DO NOT operate the generator in the rain.
• DO NOT handle the generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.
• DO NOT allow unqualified persons or children to operate or service generator.

Generator Location

Generator Clearance

WARNING
Running the generator gives off carbon monoxide, an odorless, colorless, poison gas
Breathing carbon monoxide will cause nausea, fainting or death.

• Operate generator ONLY outdoors.
• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.
• DO NOT operate the generator inside any building or enclosure, including the generator compartment of a recreational vehicle (RV).

The generator must be at least 5 ft. ( 152 cm) from structures having combustible walls and/or other combustible materials. Leave at least 3 ft. (92 cm) all around the generator including overhead, for adequate cooling, maintenance, and servicing.
Place the generator in a well-ventilated area, which will allow for: the removal of deadly exhaust gas. DO NOT place a generator where exhaust gas could accumulate and enter inside or be drawn into a potentially occupied building. Ensure exhaust gas is kept Away from any windows, doors, ventilation intakes or other openings that can allow exhaust gas to collect in a confined area {Figure 3). Prevailing winds and air currents should be taken into consideration when positioning the generator.

OPERATING THE GENERATOR

CAUTION
Exceeding generators wattage/amperage capacity can damage the generator and/or electrical devices connected

• See “Don’t Overload Generator”.
• Start the generator and let the engine stabilize before connecting the electrical loads.
• Connect electrical loads in OFF position, then turn ON for operation.
• Turn electrical loads COFF and disconnect from the generator before stopping the generator.

Starting the Engine

Disconnect all electrical loads from the generator. Use the following start instructions:

1. Make sure unit is on a level surface.
   IMPORTANT: Failure to start and operate unit on a level surface will cause the unit not to start or shut down during operation.

2. Turn red fuel valve to “On” position (Figure 4).

3. Start the engine according to the instructions given in engine owner’s manual.

WARNING: Rapid retraction of starter cord (kickback) will pull your hand and arm toward engine faster than you can let go.
Broken bones, fractures, bruises or sprains could result.

• When starting the engine, pull the cord slowly until resistance is felt and then pull rapidly to avoid kickback.
• NEVER start or stop the engine with electrical devices plugged in and turned on.

NOTE: If the engine starts but fails to run, or if the unit shuts down during operation, make sure unit is on a level surface and check for proper oil level in crankcase. This unit may be equipped with a low-oil protection device. See engine manual.

WARNING
Running engines produce heat. The temperature of muffler and nearby areas can reach or exceed 150°F (65°C).
Severe burns can occur on contact. Combustible debris, such as leaves, grass, brush, etc. can catch fire.

• DO NOT touch hot surfaces.
• Allow equipment to cool before touching it.
• The generator must be at least 5 feet from structures having combustible walls and/or other combustible materials.
• Keep at least 3 feet of clearance on all sides of the generator for adequate cooling, mainte·nance and servicing.
• In the State of California, a spark arrester is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. If you equip the muffler with a spark arrester, it must be maintained in effective working order.

Connecting Electrical Loads

• Let the engine stabilize and warm up for a few minutes after starting.
• Plug in and turn on the desired 120 and/or 240 Volt AC, single phase, 60 Hz electrical loads.
• DO NOT connect 240 Volt loads to the 120 Volt duplex receptacles.
• DO NOT connect 3-phase loads to the generator.
• DO NOT connect 50 Hz loads to the generator.
• DO NOT OVERLOAD THE GENERATOR. See “Don’t Overload Generator”.

Stopping the Engine

1. Unplug all electrical loads from the generator panel receptacles. NEVER start or stop the engine with electrical devices plugged in and turned ON.
2. Let the engine run at no load for several minutes to stabilize the internal temperatures of engine and generator.
3. Turn engine off according to engine owner’s manual.
4. Turn red fuel valve to “Off’ position.

RECEPTACLES

CAUTION Receptacles may be marked with a rating value greater than the generator output capacity.

• NEVER attempt to power a device requiring more amperage than a generator or receptacle can supply.
• DO NOT overload the generator. See “Don’t Overload Generator”.

120/240 Volt AC, 30 Amp, Locking Receptacle

Use a NEMA L 14-30 plug with this receptacle. Connect a 4-wire cord set rated for 250VoltAC loads at 30 Amps (or greater) (Figure 5). You can use the same 4-wire cord if you plan to run a 120 Volt load.

This receptacle powers 120/240 Volt AC, 60 Hz, single phase loads requiring up to 5,550 watts of power (5.55 kW) at 23.1 Amps for 120 Volts or 240 Volts. The outlet is protected by a push-to-reset circuit breaker.

120 Volt AC, 20 Amp, Duplex Receptacles

Each duplex receptacle (Figure 6) is protected against overload by a push-to- reset circuit breaker.

Use each receptacle to operate 120 Volt AC, single-phase, 60 Hz electrical loads requiring up to 2,400 watts (2.4 kW) at 20 Amps of current. Use cord sets that are rated for 125VoltAC loads at 20.Amps (or greater).

GENERATOR ADAPTER CORD SET

The generator is equipped with a 25′ generator adapter cord set designed for a 240Volt, 30Amp grounded neutral circuit (Figure 7). The generator adapter cord set provides a convenient supply of emergency power into your dwelling so that your generator can be operated safely outside.

The maximum load on each outlet is 20 Amps. The maximum total load on both yellow wire outlets or black wire outlets is 30 Amps.
NOTE: Follow all safety precautions when connecting any extension cord or device to the generator.

DON’T OVERLOAD THE GENERATOR

Capacity

You must make sure your generator can supply enough rated (running) and surge (starting) watts for the items you will power .at the same time. Follow these simple steps:

1. Select the items you will power at the same time.
2. Total the rated (running) watts of these items.T his is the amount of power your generator must produce to keep your ite.ms running. See Figure 8.
3. Estimate How many surge (starting) watts you will need. Surge wattage is the short burst of power needed to start electric motor-driven tools or appliances such as a circular saw or refrigerator. Because not all motors start at the same time, total surge watts can be estimated by adding only the item(s) with the highest additional surge watts to the total rated watts from step 2.
   EXAMPLE:

Power Management

To prolong the life of your generator and attached devices, it is important to take care when adding electrical loads to your generator. There should be nothing connected to the generator outlets before starting it’s engine. The correct and safe way to manage generator power is to sequentially add loads as follows:

1. With nothing connected to the generator, start the engine as described in this manual.
2. Plug in and turn on the first load, preferably the largest load you have.
3. Permit the. generator output to stabilize (engine runs smoothly and the attached device operates properly.
4. Plug in and turn on the next load.
5. Again, permit the generator to stabilize.
6. Repeat steps 4 and 5 for each additional load.

NEVER add more loads than the generator capacity. Take special care to consider surge loads in generator capacity, as described above.

The wattages listed are approximate only. Check tool or appliance for actual wattage.

Maintenance

SPECIFICATIONS

StartingW atts …………………….8 ,550 watts
Wattage ………………………..5 ,550 watts
AC Load Current:
At 120 Volts …………………… .46.2 Amps
At 2 40 Volts …………………….2 3.I Amps
Phase .. . . .. .. .. . .. .. .. . .. .. .. .. .. . . . .. .I -phase
Rated Frequency …………………….6 0 Hertz
Fuel Tank Capacity ……………….. 5 U.S. gallons
ShippingWeight …………………….. 169 lbs.

GENERAL MAINTENANCE RECOMMENDATIONS

The Owner/Operator is responsible for making sure that all periodic maintenance tasks are completed on a timely basis; that all discrepancies are corrected; and that the unit is kept dean and properly stored. NEVER operate a damaged or defective generator.
Should you have questions about replacing components on your Troy-Bilt® generator, please call 1-888-611-6708 for assistance.

Engine Maintenance

See engine owner’s manual for instructions.

CAUTION
Avoid prolonged or repeated skin contact with used motor oil.
Used motor oil has been shown to cause skin cancer in certain laboratory animals.
Thoroughly wash exposed areas with söap and water.

KEEP OUT OF REACH OF CHILDREN. DON’T POLLUTE. CONSERV E RESOURCES. RETURN USED OIL TO COLLECTION CENTERS.

Generator Maintenance

Generator maintenance consists of keeping the unit clean and dry. Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust, dirt, moisture or any corrosive vapors. Cooling air slots in the generator must not become clogged with snow, leaves or any other foreign material.

NOTE: DO NOT use a garden hose to clean generator. Water can enter engine fuel system and cause problems. In addition, if water enters generator through cooling air slots, some of the water yvill be retained in voids and cracks of the rotor and stator winding insulation. Water and dirt buildup on the generator internal windings will eventually
‘decrease the insulation resistance of these windings.

Generator Cleaning

• Use a damp cloth to wipe exterior surfaces clean.

CAUTION

• DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.
• DO NOT insert any objects through cooling slots.
• Use a soft bristle brush to loosen caked on dirt or oil.
• Use a vacuum cleaner to pick up loose dirt and debris.
• Use low pressure air (not to exceed 25 psi) to blow away dirt. Inspect cooling air slots and opening on generator. These openings must be kept clean and unobstructed.

Data Tag

Data tag information is very important if you need help from our Customer Service Department or an authorized service dealer.

• The data tag (Figure 9) is located either on the heat shield or engine support on the muffler side of the generator. For future reference, please copy the model, revision, and serial number of the generator in the space below .

STORAGE

The generator should be started at least once every seven days and allowed to run at least 30 minutes. If this cannot be done and you must store the unit for more than
30 days, use the following guidelines to prepare it for storage.

Generator Storage

• Clean the generator as outlined in “Generator Cleaning”.
• Check that cooling air slots and openings on the generator are open and unobstructed.

WARNING

• DO NOT place a storage cover over a hot generator.
• Let equipment cool for a sufficient time before placing the cover on the equipment.

Engine Storage

See engine owner’s manual for instructions.

Other Storage Tips

• To prevent gum from forming in fuel system or on essential carburetor parts, add fuel stabilizer into fuel tank and fill with fresh fuel. Run the unit for several minutes to circulate the additive through the carburetor. The unit and fuel can then be stored for up to 24 months. Fuel stabilizer can be purchased locally.
• DO NO T store fuel from one season to another unless it has been treated as described above.
• Replace fuel container if it starts to rust. Rust and/or dirt in fuel can cause problems if it’s used with this unit.
• Store unit in a clean and dry area.

Troubleshooting

No AC output is available, but engine is running.

| I.      Circuit breaker is open.

2.        Poor connection or defective cord set.

,·

3.        Connected device is  bad.

4.        Fault in ge ne rato r.

| I.      Reset circuit breaker.

2.       Check nd repair.

3.        Connect another device that is in good conditioA.

4.        Contact Authorized Service Facilit y.

When loads are connected, engine runs good but bogs down.

| I.      Short circuit in a connected lo ad.

2.       Generator is .o ve rloaded .

3.         Engine  speed  is too slow.

4.        Shorted  generator  circu it .

| I. . Disconnect shorted electrical load.

2.       See “Don’t Overload Generator”.

3.        Contact Authorized Service Facility.

4.        Contact Authorized  Service  Facilit y.

Engine shuts down during operation.| Out of gasoline.| Fill fuel tank.
Engine lacks power.| Load is too high.| See “Don’t Overload Generator”.

TROY-BILT® OW NER WARRANTY POLICY Effective November I, 2004

LIMltED WARRANTY

“Troy-Bilt® is a registered trademark of Troy-Bilt, LLC and is used under license to Briggs & Stratton Power Products. Briggs & Stratton Power Products will repair or replace, free of charge, any part, or parts of the equipment** that are defective in material or workmanship or both.Transportation charges on parts submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for the time periods and subject to the conditions provided for in this policy. For warranty service, find your nearest Authorized service dealer by calling 1-888-61 1-6708. Warranty service may only be performed by a Briggs & Stratton Power Products Authorized service dealer.
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.ARE LIMITED TO THE TIME PERIOD SPECIFIED,OR TO THE EXTENT PERMITTED BY LAWANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. LIABILITY FOR CONSEQUENTIAL DAMAGES UNDER ANY AND ALL WARRANTIES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW Some countries or states do not allow limitations on how long an implied warranty lasts, and some countries or states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you.This warranty gives i you specific legal rights and you may also have other rights that vary from country to country or stat to state:

WARRANTY PERIOD

The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of time stated in the table above. “Consumer use” means personal residential household use by a retail consumer.
“Commercial use” means all other uses, including use for commercial, income- producing or rental purposes. Once equipment has been used commercially, it shall thereafter be considered to be in commercial use for purposes of this warranty.
The engine and starting batteries are warranted solely by the manufacturers of those products.
WARRANTY REGISTRATION IS NOT NECESSARY TO OBTAIN A WARRANTY ON BRIGGS & STRATTON POWER PRODUCTS EQUIPMENT. SAVE YOUR PROOF OF PURCHASE RECEIPT. IFYOU DO NOT PROVIDE PROOF OF THE INITIAL PURCHASE DATEATTHETIMEWARRANTY SERVICE IS REQUESTED, THE MANUFACTURING DATE OF THE EQUIPMENT WILL BE USED TO DETERMINE THE WARRANTY PERIOD.**
About your equipment warranty:
We welcome warranty repair and apologize to you for being inconvenienced.Any Authorized service de<1ler may perform warranty repairs. Most warranty repairs are handled routinely, but sometimes requests for warranty service may not be appropriate. For example, warranty service would not apply if equipment damage occurred because of misuse, lack of routine maintenance, shipping, handling, warehousing or improper installation. Similarly, the warranty is void if the manufacturing date or the serial number on the equipment has been removed or the equipment has been altered or modified. During the warranty period, the Authorized service dealer, at its option, will repair or replace any part that, upon examination, is found to be defective under normal use and service. This warranty will not cover following repairs and equipment:

• Normal Wear: Outdoor power equipment, like all mechanical devices, needs periodic parts, service and replacement to perform well.This warranty does not cover repair when normal use has exhausted the life of a part or the equipment.
• Installation and Maintenance: This warranty does not apply to equipment or parts that have been subjected to improper or unauthorized installation or alteration and modification, misuse, negligence, accident, overloading, overspeeding, improper maintenance, repair or storage so as, in our judgment, to adversely affect its performance and reliability.This warranty also does not cover normal maintenance such as adjustments, fuel system cleaning and obstruction (due to chemicals, dirt, carbon or lime, etc.).
• Other Exclusions: Also excluded from this warranty are wear items such as quick couplers, oil gauges, belts, a-rings, filters, pump packing, etc., pumps which have been run without water supplied or damage or malfunctions resulting from accidents, abuse, modifications, alterations, or improper servicing or freezing or chemical deterioration. Accessory parts such as guns, hoses, wands and nozzles are excluded from the product warranty. This warranty excludes failures due to acts of God and other force majeure events beyond the manufacturer’s control. Also excluded is used, reconditioned, and demonstration equipment; equipment used for prime power in place of utility power and equipment used in life support applications.

Operating & Maintenance Instructions

Safety Precautions

BEFORE OPERATING ENGINE

• Read entire Operating & Maintenance Instruc­tions AND the instructions for the equipment this engine powers.•
• Failure to follow instructions could result in serious injury or death.

Briggs & Stratton does not necessarily know what equipment this engine will power. For that reason, you should carefully read and understand the operating instructions for the equipment on which your engine is placed.
THE OPERATING & MAINTENANCE INSTRUCTIONS CONTAIN SAFETY INFORMATION TO:

• Make you aware of hazards associated with engines
• Inform you of the risk of injury associated with those hazards, and
• Tell you how to avoid or reduce the risk of injury.

The safety alert symbol is used to identify safety .. information about hazards that can result in personal injury.
A signal word (DANGER, WARNING, or CAUTION ) is used with the alert symbol to indicate the likelihood an the potential severity of injury. In addition, a hazard symbol may be used to represent the type of hazard.

DANGER indicates a hazard that, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result In minor or moderate injury.
CAUTION, when used without the alert symbol, indicates a situation that could result in damage to the engine.

Hazard Symbols and Meaning

WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Gasoline and its vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death.

WHEN ADDING FUEL

• Turn engine OFF and let engine cool at least 2 minutes before removing gas cap.

• Fill fuel tank outdoors or in well-ventilated area.

• Do not overfill fuel tank. Fill tank to approximately
  1- 1 /2 inches below top of neck to allow for fuel expansion.

• Keep gasoline away from sparks, open flames, pilot lights, heat, and other ignition sources.

• Check fuel lines, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary.

WHEN STARTING ENGINE

• Make sure spark plug, muffler, fuel cap and air cleaner are in place.
• Do not crank engine with spark plug removed.
• fuel spills, wait until it evaporates before starting engine.
• If engine floods, set choke to OPEN/RUN position, place throttle in FAST and crank until engine starts.

WHEN OPERATING EQUIPMENT

• Do not tip engine or equipment at angle which causes gasoline to spill.
• Do not choke carburetor to stop engine.

WHEN TRANSPORTING EQUIPMENT

• Transport with fuel tank EMPTY or with fuel shut-off valve OFF.

WHEN STORING GASOLINE OR EQUIPMENT WITH FUEL IN TANK

• Store away from furnaces, stoves, water heaters or other appliances that have pilot light or other ignition source because they can ignite gasoline va ors.

Starting engine creates sparking.
Sparking can ignite nearby flammable gases.
Explosion and fire could result.

• If there is natural or LP gas leakage in area, do not start engine.
• Do not use pressurized starting fluids because vapors are flammable.

Engines give off carbon monoxide, an odorless, colorless, poison gas.
Breathing carbon monoxide can cause nausea, fainting or death.

• Start and run engine outdoors.
• Do not start or run engine in enclosed area, even if doors or windows are open.\

Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.
Broken bones, fractures, bruises or sprains could result.

• When starting engine, pull cord slowly until resistance is felt, then pull rapidly.
• Remove all external equipment/engine loads before starting engine.
• Direct coupled equipment components such as, but not limited to, blades, impellors, pulleys, sprockets, etc., must be securely attached.

Rotating parts can contact or entangle hands, feet, hair, clothing, or accessories
Traumatic amputation or severe laceration can result

• Operate equipment with guards in place.
• Keep hands and feet away from rotating parts.
• Tie up long hair and remove jewelry.
• Do not wear loose-fitting clothing, dangling drawstrings or items that could become caught.

WARNING
Briggs & Stratton does not approve or authorize the use of these engines on All Terrain Vehicles (ATVs), fun/recre­ational go-karts, motor bikes, aircraft products or vehicles in­tended for use in competitive events. Use of these engines in such applications could result in property damage, serious injury (including paralysis), or even death.

WARNING
Running engines produce heat. Engine parts, especially mufiler, become ex tremely hot.
Severe thermal burns can occur on con- tact.
Combustible debris, such as leaves, grass, brush, etc. can catch fire.

• Allow the muffler, engine cylinder, and fins to cool before touching.
• Remove accumulated combustibles from the muffler area and cylinder area.
• Install and maintain in working order a spark arrester before using equipment on forest-cov­ered, grass-covered, brush-covered unimproved land. The state of California requires this (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal land.

WARNING
Unintentional sparking can result in fire or electric shock.
An unintentional start-up can result in entanglement, traumatic amputation, or laceration.

BEFORE PERFORMING ADJUSTMENTS OR REPAIRS

• Disconnect spark plug wire and keep it away from spark plug.
• Disconnect battery at negative terminal (only engines wtth electric start).

WHEN TESTING FOR SPARK

• Use an approved spark plug tester.
• Do not check for spark with the spark plug removed.

Technical Information

Power Ratings

The power ratings for an individual engine model are initially developed by starting with SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure) (Revision 2002-05). Given both the wide array of products on which our engines are placed and the variety of environmental issues applicable to operating the equipment, it may be that the engine you have purchased will not develop the rated horsepower when used in a piece of power equipment (actual “on-site” power). This difference is due to a variety of factors including, but not limited to, the following: differences in altitude, temperature, baromet­ric pressure, humidity, fuel, engine lubrication, maxi­mum governed engine speed, individual engine to engine variability, design of the particular piece of power equipment, the manner in which the engine is operated, engine run-in to reduce friction and clean out of combustion chambers, adjustments to the valves and carburetor, and other factors. The power ratings may also be adjusted based on comparisons to other similar engines utilized in similar applications, and will therefore not necessarily match the values derived using the foregoing codes.

MODEL SERIES 110000 / 120000

Armature air gap ……….. 0.2 5 – 0.36 mm
. . . . . . . . . . . . . . . . . . . . . . . (0.010 – 0.014 in.)
Valve clearance : Valve springs installed and piston 1/4 in. (6 mm ) past top dead center. Check when engine is cold.
Intake …… 0.1 0 – 0.1 5 mm (0.004 – 0.006 in.)
Exhaust ….. 0.23 – 0.28 mm (0.00 9 – 0.01 1 in.)
Bore ……………. 68.2 6 mm (2.6875 in.)
Stroke . …. . ……. .. 51.99 mm (2.046 9 in.)

MODEL SERIES 200000/210000

Model Series 11000 0 . . . . 190 cc (11.58 cu. in.
Model Series 120000 …. 206 cc (1 2.48 cu. in.)
Model Series 200000 . . . . 305 cc (18.64 cu. in.)
Model Series 210000 . . . . 342 cc (20.85 cu. in.)

Note: For practical operation, the horsepower loading should not exceed 85% of rated horsepower. Engine power will decrease 3-1 /2% for each 1,000 feet (300 meters) above sea level and 1 % for each 10° F (5.6° C) above 77° F (25° C). It will operate satisfactorily at an angle up to 15° . In the state of Calttornia, the 120000 series engines covered . in this manual are certified by the California Air Resources Board to meet emissions standards for 125 hours. Such cer­tification does not grant the purchaser, owner or operator of this engine any additional warranties with respect to the per- formance or operational life of this engine. This engine is warranted solely according to the product and emissions warranties stated elsewhere in this manual.

International Symbols and Meanings

0N 0FF

****STOP

****READ THE OWNER’S MANUAL

****CHOKE OFF

****CHOKE ON

Fuel

Fuel Shutoff

Oil

CAUTION: The engine  shipped from Briggs & Stratton without oil. Before starting engine, fill with oil. Do not over-fill.

Note: If this engine is equipped with gear reduction, the gear reduction case MUST be filled with oil prior to operating engine.

• Model 110000 / 120000
  Oil capacity is about 20 oz. or 0.6 liters.

• Model 200000 / 210000
  Oil capacity is about 28 oz. or 0.8 liters.

• Use recommended SAE viscosity grade oil per starting temperature according to chart.

• The use of non-synthetic multi-viscosity oils (SW-30, 10W-30, etc.Jin temperatures above 40° F (4° C) will result in higher than normal oil consumption.

• SAE 30 oil, if used below 40° F (4° C), will result in hard starting and possible engine bore damage due to inadequate lubrication.

Adding / Checking oil level

• Remove oil fill cap or dipstick to add oil.
• After removing dipstick, wipe with clean cloth, insert and tighten down again.
• Remove dipstick and check oil level. Oil should be at FULL mark.
• If oil is required, add slowly.

Adding/ Checking oil level.

• ON LOW OIL FILL: Oil level should be at point of overflowing.
• ON LOW OIL FILL WITH DIPSTICK: Insert dipstick but DO NOT TIGHTEN. Remove and check oil level.

Fuel
Use clean, fresh, lead-free, regular gasoline with a minimum of 85 octane. Leaded gasoline may be used if it is commercially available and if unleaded is unavailable.

• This engine is certified to operate on gasoline. Exhaust Emission Control System: EM (Engine Modifications).

WARNING

Do not use gasoline that contains Methanol. Do not mix oil with gasoline.

• Fill tank to approximately 1-1/2 inches below top of neck to allow for fuel expansion. Do not overfill. Replace fuel cap before starting.

Before Starting

• Check oil level.
• Open fuel shut-off valve, if equipped.
• Move throttle control to FAST position.
• Move choke lever to close.
• Push stop switch to ON, if equipped.

Starting

WARNING

• Pull rope handle slowly until resistance is felt. Then pull cord rapidly to overcome compression, prevent kickback and start engine.
• OR, Turn key to start.
• As engine warms up, move choke lever to open.

CAUTION: Some engines may be equipped with OIL GARD®. The OIL GARD® is intended to warn the operator that the engine is low on oil. If the engine will not start, has stopped running and/or a light flickers in the stop switch, add oil.

Warning

• Move throttle control to stop.
• Turn key off and remove.
• Close fuel shut-off valve, If equipped.
• WARNING! DO NOT close choke to stop engine.

Maintenance

We recommend that you see an authorized Briggs & Stratton Dealer for all maintenance and service. Use only Briggs & Stratton parts.

Maintenance Schedule

Follow the hourly or calendar intervals, whichever occur first. More frequent service is required when operating in adverse conditions noted below.

First 5 Hours

• Change oil

Every 8 hours or dail

• Check oil level
• Clean around muffler

Every 25 hours Of every season

• Change oil if operating under heavy load or high ambient temperature
• Service air cleaner pre-cleaner•

Every 50 hours or every season

• Change oil
• Clean and inspect spark arrester, if equipped.

Every 100 hours or every season

• Service oil foam® air cleaner or cartridge•
• Clean/replace spark plug**
• Change gear reduction oil, if equipped

Every Season

• Check valve clearance
• Clean more often under dusty conditions, or when airborne debris is present or after prolonged operation cutting tall, dry grass.
  In some areas, local law requires using a resistor spark plug to suppress ignition signals. If this engine was originally equipped with resistor spark plug, use same type of spark plug for replacement.

WARNING

To prevent accidental starting, remove spark plug wire and ground it before performing any service.

• Do not strike the flywheel with a hammer or hard object. If done, the flywheel may shatter during operation.
• Do not tamper with the governor spring, links or other parts to increase engine speed.

Change oil

• Change oil while the engine is warm.
• If draining oil from top of engine, keep air cleaner side up. Oil can be drained with spark plug side up, if necessary.
• By removing drain plug with a rachet and square extension, oil can be drained from engine bottom.
• See oil filling procedure under Oil recommendations.

Gear reduction, if equipped

• Remove oil fill plug and oil level plug.
• Drain oil every 100 hours of operation or every season.
• To refill, pour SAE 30 oil into oil fill hole until it runs out level check hole. Replace both plugs.
• Oil fill plug has a vent hole and must be installed on top of gear case cover.

Air Cleaner Service

Rectangular dual-element air cleaner

• Replace the cartridge when dirty or damaged. Replace the pre-cleaner when damaged.
• To clean the pre-cleaner, separate from the pleated cartridge and wash in liquid detergent and water. Allow to dry thoroughly before using. Do not oil pre-cleaner.
• Install pre-cleaner and cartridge assembly in cover.
• Insert tabs on the cover into slots in the bottom of base.
• TIit covers up and tighten screw securely.

Oil foam® air cleaner

• To service foam element, wash in liquid detergent and water. Squeeze dry in a clean cloth.
• Saturate in engine oil. Squeeze in clean, absorbent cloth to remove ALL EXCESS oil.

Oval dual element air cleaner

• Replace cartridge when dirty or damaged. Replace pre-cleaner when damaged.
• To clean the pre-cleaner, separate it from pleated cartridge and wash in liquid detergent and water. Allow to dry thoroughly before using. Do not oil pre-cleaner.
• Install pre-cleaner and cartridge assembly in cover.
• Insert tabs on cover into slots in bottom of base.
• TIit cover up and tighten screw securely.

Keep engine clean
WARNING

• Periodically remove grass and chaff build-up from engine.
• Do not spray engine with water to clean because water could contaminate fuel.
• Clean with a brush or compressed air.

Spark plug

• The electrodes on a spark plug must be clean and sharp to produce the powerful spark required for ignition. If the spark plug is worn or dirty the harder it is to start your engine.
• Spark plug gap should be . 76 mm or 0.030 in.

Air cooling system

• Over time debris may accumulate in cylinder cooling fins and cannot be observed without partial engine disassembly. For this reason, we recommend that you have an authorized Briggs & Stratton Service Dealer clean the air cooling system per recommended intervals.

Fuel Filter

WARNING

• Drain fuel tank or close fuel shut-off valve before replacing fuel filter. Otherwise, fuel can leak out, creating a fire/explosion hazard.
• Replacement parts for fuel system (cap hoses, tanks, filters, etc.) must be the same as the original parts, otherwise fire can occur.

Muffler / Spark Arrester

• If the muffler is equipped with spark arrester screen, remove spark arrester screen for cleaning and inspection. Replace if damaged.
• WARNING! Replacement parts must be the same and installed in the same position as the original parts, otherwise fire can occur.

Adjustments

Warning: We recommend that you see an authorized Briggs & Stratton Dealer for all maintenance and service. Use only Briggs & Stratton parts.

Carburetor adjustments

WARNING The manufacturer of the equipment on which this engine is installed specifies top speed at which the engine will be operated. DO NOT EXCEED this speed.

A primer-equipped engine idles down only about 600 to 900 rpm below top speed, which accounts for the higher-than-expected idle speed.
Air/fuel mixture is not adjustable.
See an Authorized Briggs & Stratton Dealer for carburetor adjustment of a choke-equipped engine.
Note: Engines operated at about 3000 feet or higher above sea level may require a high altitude carburetor main jet. If erratic performance is observed, contact a Briggs & Stratton Authorized Service Dealer for cost to install/purchase a high-altitude carburetor main jet, if available.

Throttle control adjustments

1. Loosen casing clamp screw O.
2. Move casing and wire in direction of arrow to end of travel.
3. Move throttle control to FAST position.
4. Tighten casing clamp screw.

Storage
Engines stored over 30 days need to be protected or drained of fuel to prevent gum from forming in fuel system or on essential carburetor parts.
We recommend use of Briggs & Stratton Fuel Stabilizer available from an Authorized Briggs & Stratton Service Dealer.

1. Change oil.
2. Remove spark plug and pour about 15 ml (1/2 oz.) of engine oil into cylinder. Replace spark plug and crank slowly to distribute oil.
3. Clean engine of debris.
4. Store in a clean and dry area.

Briggs & Stratton Corporation (B&S), the California Air Resources Board (CARB) and the United States Environmental Protection Agency (U.S. EPA)
Emission Control System Warranty Statement (Owner’s Defect Warranty Rights and Obligations)

The California Air Resources Board (GARB), U.S. EPA, and B&S are pleased to explain the Emission Control Sys­tem Warranty on your small off-road engine (SORE). In Cahforrna, new small off-road engines model year 2006 and later must be designed, built, and equipped to meet the State’s stringent anti-smog standards.
Elsewhere in the United States, new non-road, spark-igni­tion engines certified for the model year 1997 and later must meet similar standards set forth by the U.S. EPA. B&S must warrant the emissio_n control system on your engine for the periods of time listed below, provided there has been no abuse, neglect or improper maintenance of your small off-road engine.
Your emission control system includes parts such as the carburetor, air cleaner, ignition system, fuel line, muffler and catalytic converter. Also included may be connec­tors and other emission-related assemblies.
Where a warrantable condition exists, B&S will repair your d1agnos1s, sm_all parts off-road and engine labor. at no cost to you including

Briggs & Stratton Emission Control Defects Warranty Coverage
Small off-road engines are warranted relative to emis­sion control arts defects for a period of two years, sub-1ect to prov1s1ons set forth below. If any covered part on your engine is defective, the part will be repaired or re­placed by B&S.

Owner’s Warranty Responsibilities

• As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your Operating and Maintenance Instructions. B&S recommends that you retain all your receipts covering maintenance on your small off-road engine, but B&S cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
• As the small off-road engine owner, you should however be aware that B&S may deny you warranty coverage if your small off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
• You are responsible for presenting your small off-road engine to an Authorized B&S Service Dealer as soon as a problem exists.
• The undisputed warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
• If you have any questions regarding your warranty rights and responsibilities, you should contact a B&S Service Representative at 1-414-259-5262.
• The emission warranty is a defects warranty. Defects are judged on normal engine performance. The warran­ty is not related to an in-use emission test.

Briggs & Stratton Emission Control
Defects Warranty Provisions

The following are specific provisions relative to your Emis­sion Control Defects Warranty Coverage. It is in addition to the B&S engine warranty for non-regulated engines found in the Operating and Maintenance Instructions.

1. Warranted Parts
   Coverage under this warranty extends only to the parts listed below (the emission control systems parts) to the extent these parts were present on the engine purchased.

2. Fuel Metering System

   • Cold start enrichment system

   • Carburetor and internal parts

   • Fuel Pump

   • Fuel line, fuel line fittings, clamps

   • Air Induction System

   • Air cleaner

   • Intake manifold

   • Ignition System

   • Spark plug(s)

   • Magneto ignition system

   • Catalyst System

   • Catalytic converter

   • Exhaust manifold

   • Air injection system, Pulse valve

   • Miscellaneous Item s

   • Vacuum, temperature, position, time sensitive valves and switches

   • Connectors and assemblies

   • Length of Coverage
     B&S warrants to the initial owner and each subsequent purchaser that the Warranted Parts sha(I be free from defects in materials and workmanship which caused the failure of the Warranted Parts for a period of two years from the date the engine is delivered to a retail purchaser.

   • No Charge
     Repair or replacement of any Warranted Part will be performed at no charge to the owner, including diagnostic labor which leads to the determination that a Warranted Part is defective, if the diagnostic work is performed at an Authorized B&S Service Dealer. For emissions warranty service contact your nearest Authorized B&S Service Dealer as listed in the “Yellow Pages” under”Engines, Gasoline,” “Gasoline Engines,” “Lawn Mowers,” or similar category.

   • Claims and Coverage Exclusions
     Warranty claims shall be filed in accordance with the provisions of the B&S Engine Warranty Polley. Warranty coverage shall be excluded for failures of Warranted Parts which are not original B&S parts or because of abuse, neglect or improper maintenance as set forth in the B&S Engine Warranty Polley. B&S 1s not liable to cover failures of Warranted Parts caused by the use of add-on, non-original, or modified parts.

   • Maintenance
     Any Warranted Part which is not scheduled for replacement as required maintenance or which 1s scheduled only for regular inspection to the effect of “repair or replace as necessary” shall be warranted as to defects for the warranty period. Any Warranted Part which is scheduled for replacement as required maintenance shall be warranted as to defects only for the period of time up to the first scheduled replacement for that part. Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs. The owner 1s responsible for the performance of all (required maintenance, as defined in the B&S Operating and Maintenance Instructions.

   • Consequential Coverage
     Coverage hereunder shall extend to the f_ailure of any engine components caused by the failure of any Warranted Part still under warranty.

Look For Relevant Emission Durability Period and Air Index Information On Your Engine Emission Label

Engines that are certified to meet the California Air Resources Board (GARB) Tier 2 Emission Standards must display information regarding the Emissions Dura­bility Period and the Air Index. Briggs & Stratton makes this information available to the consumer on our emis­sion labels. The engine label will indicate certification information.
The Emission Durability Period describes the number of hours of actual running time for which the engine is certified to be emission compliant, assuming proper maintenance in accordance with the Operating & Mainte­nance Instructions.

The following categories are used:

Moderate: Engine is certified to be emission compliant for 125 hours of actual engine running time. Intermediate: Engine is certified to be emission compliant for 250 hours of actual engine running time. Extended: Engine is certified to be emission compliant for 500 hours of actual engine running time. For example, a typical walk-behind lawn mower is used 20 to 25 hours per year. Therefore, the Emission Durability Period of an engine with an intermediate rating would equate to 1 o to 12 years.
The Air Index is a calculated number describing the relative level of emission for a specific engine family. The lower the Air Index, the cleaner the engine. This information is displayed in graphical form on the emission label.
In the state of California, the 120000 series engines covered in this manual are certified by the California Air Resources Board to meet emissions standards for 125 hours. Such certification does not grant the purchaser, owner or operator of this engine any additional warranties with respect to the performance or operational life of this engine. This engine is warranted solely according to the product and emissions warranties stated elsewhere in this manual.

After July 1, 2000, Look For Emissions Compliance Period On Engine Emission Compliance Label

After July 1, 2000 certain Briggs & Stratton engines will be certified to meet the United States Environmental Protec­tion Agency (USEPA) Phase 2 emission standards. For Phase 2 certified engines, the Emissions Compliance Period referred to on the Emissions Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emission requirements. For engines less than 225 cc displacement, Category C = 125 hours, B = 250 hours and A= 500 hours. For engines of 225 cc or more, Category C = 250 hours, B = 500 hours and A = 1000 hours.
The displacement of Model Series 110000 engines is 190cc. The displacement of Model Series 120000 en­gines is 206cc. The displacement of Model Series 200000 engines is 305cc. The displacement of Model Series 210000 engines is 342cc.

BRIGGS & STRATTON ENGINE OWNER WARRANTY POLICY

Effective July 1, 2004 replaces all undated Warranties and all Warranties dated before July 1, 2004

LIMITED WARRANTY
Briggs & Stratton Corporation will repair or replace, free of charge, any part(s) of the engine that is defective in material or workmanship or both. Transporta­tion charges on parts submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for the time periods and subject to the conditions stated below. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map at www.briggsandstratton com, or by calling 1-800-233-3723, or as listed in the ‘Yellow Pagesm’.
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICU­LAR PURPOSE, ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW. Some states or countries do not allow limitations on how long an implied warranty lasts, and some states or countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state and country to country.

Note the following special warranty periods: 2 years for Classic'” engines in the European Union and Eastern European countries, for all consumer products in the European Union. and for emission control systems on engines certified by EPA and GARB. 5 years for consumer use, 90 days for commercial use of Touch-N-Mow® starter on Quantum® and lntek'” engines. Engines used in competitive racing or on commercial or rental tracks are not warranted.

The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of .time stated in the table above. “Consumer use” means personal residential household use by a retail consumer. “Commercial use” means all other uses, including use for commercial, income-producing or rental purposes. Once an engine has experienced commercial use, it shall thereafter be considered as a commercial use engine for purposes of this warranty.
NO WARRANTY REGISTRATION IS NECESSARY TO OBTAIN A WARRANTY ON BRIGGS & STRATTON PRODUCTS. SAVE YOUR PROOF OF PURCHASE RECEIPT. IF YOU DO NOT PROVIDE PROOF OF THE INITIAL PURCHASE DATE AT THE TIME WARRANTY SERVICE IS REQUESTED, THE MANUFACTURING DATE OF THE PRODUCT WILL BE USED TO DETERMINE THE WARRANTY PERIOD.

ABOUT YOUR ENGINE WARRANTY

Briggs & Stratton welcomes warranty repair and apologizes to you for being inconvenienced. Any Authorized Service Dealer may perform warranty repairs. Most warranty repairs are han­dled routinely, but sometimes requests for warranty service may not be appropriate. For example, warranty would not apply if engine damage occurred because of misuse, lack of routine maintenance, shipping, handling, warehousing or improper installation. Similarly, warranty is void if the serial number of the engine has been removed or the engine has been altered or modified.
If a customer differs with the decision of the Service Dealer, an investigation will be made to determine whether the warranty applies. Ask the Service Dealer to submit all supporting facts to his Distributor or the Factory for review. If the Distributor or the Factory decides that the claim is justified, the customer will be – fully reimbursed for those items that are defective. To avoid mis­understanding which might occur between the customer and the Dealer, listed below are some oflhe causes of engine failure that the warranty does not cover.
Normal wear:
Engines, like all mechanical devices, need periodic parts service and replacement to perform well. Warranty will not cover repair when normal use has exhausted the life of a part or an engine.

Improper maintenance:
The life of an engine depends upon the conditions under which it operates, and the care it receives. Some applications, such as 6. tillers, pumps and rotary mowers, are very often used in dusty or dirty conditions, which can cause what appears to be premature wear. Such wear, when caused by dirt, dust, spark plug cleaning grit, or other abrasive material that has entered the engine be­cause of improper maintenance, is not covered by warranty. This warranty covers engine-related defective material and/ or workmanship QD]y, and not replacement or refund of the equipment to which the engine may be mounted. Nor does the warranty extend to repairs required because of:

1. PROBLEMS CAUSED BY PARTS THAT ARE NOT ORIGINAL BRIGGS & STRATTON PARTS.
2. Equipment controls or installations that prevent starting, cause unsatisfactory engine performance or shorten en­gine life. (Contact equipment manufacturer.)
3. Leaking carburetors, clogged fuel pipes, sticking valves, or other damage, caused by using contaminated or stale fuel. (Use clean, fresh, lead-free gasoline and Briggs & Stratton Fuel Stabilizer, Part No. 5041.)
4. Parts that are scored or broken because an engine was operated with insufficient or contaminated lubricating oil, or an incorrect grade of lubricating oil (check oil level daily or after every 8 hours of operation. Refill when necessary and change at recommended intervals.) OIL GARD® may not shut down running engine. Engine damage may occur if oil level is not properly maintained. Read Operat­ing & Maintenance Instructions.
5. Repair or adjustment of associated parts or assemblies such as clutches, transmissions, remote controls, etc., which are not manufactured by Briggs & Stratton.
6. Damage or wear to parts caused by dirt, which entered the engine because of improper air cleaner maintenance, re-assembly, or use of a non-original air Cleaner element or cartridge. (At recommended intervals, clean and re-oil  the Oil-Foam element or the foam pre-cleaner, and replace the cartridge.) Read Operating & Maintenance Instructions.
7. Parts damaged by over-speeding, or overheating caused by grass, debris, or dirt, which plugs or clogs the cooling fins, or flywheel area, or damage caused by operating the engine in a confined area without sufficient ventilation. (Clean fins on the cylinder, cylinder head and flywheel at recommended intervals.) Read Operating & Maintenance Instructions.
8. Engine or equipment parts broken by excessive vibration caused by a loose engine mounting, loose cutter blades, unbalanced blades or loose or unbalanced impellers, im­proper attachment of equipment to engine crankshaft, over-speeding or other abuse in operation.
9. A bent or broken crankshaft, caused by striking a solid ob­ject with the cutter blade of a rotary lawn mower, or exces­sive v-belt tightness.
10. Routine tune-up or adjustment of the engine.
11. Engine or engine €Omponent failure, i.e., combustion chamber, valves, valve seats, valve guides, or burned starter motor windings, caused by the use of alternate fuels such as, liquified petroleum, natural gas, altered gasolines, etc.

Warranty is available only through service dealers which have been authorized by Briggs & Stratton Corporation. your nearest Authorized Service Dealer is listed in the “Yel­low Pages™” of your telephone directory under “Engines, Gasoline” or “Gasoline Engines,” “Lawn Mowers,” or simi­lar category.

Briggs & Straiton

6,691,683

| Engines Are Made Under

6,520,141

| One Or More Of The

6,325,036

| Following Patents: Design D-247, t 77 (Other Pat

6,145,487                   6,012,420

| ents Pending)

5,803,035

| ****

5,548,955

| ****

5,243,878

| ****

5,138,996

| ****

4,875,448

| ****

D 476,629

---|---|---|---|---|---|---|---|---|---
6,647,942| 6,495,267| 6,311,663| 6,142,257| 5,992,367| 5,765,713| 5,546,901| 5,235,943| 5,086,890| 4,819,593| D 457,891
6,622,683| 6,494,175| 6,284,123| 6,135,426| 5,904,124| 5,732,555| 5,445,014| 5,234,038| 5,070,829| 4,720,638| D 368,187
6,615,787| 6,472,790| 6,263,852| 6,116,212| 5,894,715| 5,645,025| 5,503,125| 5,228,487| 5,058,544| 4,719,682| D 375,963
6,617,725| 6,460,502| 6,260,529| 6,105,548| 5,887,678| 5,642,701| 5,501,203| 5,197,426| 5,040,644| 4,633,556| D 309,457
6,603,227| 6,456,515| 6,242,828| 6,347,614| 5,852,951| 5,628352| 5,497,679| 5,197,425| 5,009,208| 4,630,498| D 372,871
6,595,897| 6,382,166| 6,239,709| 6,082,323| 5,843,345| 5,619,845| 5,320,795| 5,197,422| 4,996,956| 4,522,080| D 361,771
6,595,176| 6,369,532| 6,237,555| 6,077,063| 5,823,153| 5,606,948| 5,301,643| 5,191,864| 4,977,879| 4,520,288| D 356,951
6,584,964| 6,356,003| 6,230,678| 6,064,027| 5,819,513| 5,606,851| 5,271,363| 5,188,069| 4,977,877| 4,512,499| D 309,457
6,557,833| 6,349,688| 6,213,083| 6,040,767| 5,813,384| 5,605,130| 5,269,713| 5,186,142| 4,971,219| 4,453,507| D 308,872
6,542,074| 6,347,614| 6,202,616| 6,014,808| 5,809,958| 5,497,679| 5,265,700| 5,150,674| 4,895,119| 4,430,984| D 308,871
 |  |  |  |  |  |  |  |  |  |

Prevented Maintenance

Keep your engine running powerfully.
Extend the life of your engine
A Protect Warranty Coverage

See an Authorized Briggs & Stratton Service Dealer. Each one carries a stock of Genuine Briggs & Stratton Parts and is equipped with special service tools. Trained mechanics assure expert repair service on all Briggs & Stratton engines. Only dealers advertising as “Authorized Briggs & Stratton” are required to meet Briggs & Stratton standards.

Partial List of Genuine Briggs & Stratton Parts
Need Assistance? Go to the website or call, 1-800-233-3723, (U.S.A. and Canada) to hear a menu of pre-recorded messages offering engine maintenance information.

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