autoterm AIR 2D Diesel Heater User Manual
- June 9, 2024
- Autoterm
Table of Contents
autoterm AIR 2D Diesel Heater
This spare parts catalogue is intended for companies and individuals involved in installing, repairing, and maintaining air heaters AUTOTERM AIR 2D.
This catalogue consists of two sections:
- Contents of the installation kit of the heater (Figure 1, Table 1)
- Schematic of the heater’s spare parts (Figure 2, Table 2)
If a part fails during the use of the heater, look for its designation in this catalog to order a replacement from the manufacturer.
To facilitate ordering, use the manufacturer’s spare parts numbers in the tables below.
Part/assembly Description And Designation
№| Part/assembly description and designation| Notes| Air 2D (24V) ASSY 4740|
Air 2DASSY 4745| Air 2D (24V) ASSY 5125| Air 2DASSY 5130| Air 2D (24V) ASSY
5365| Air 2D (12V) ASSY 5370| Air 2D (24V) ASSY 5545| Air 2D (12V) ASSY 5560|
Air 2D (24V) ASSY 5555| Air 2D (12V) ASSY 5570| Air 2D (12V) ASSY 5860
---|---|---|---|---|---|---|---|---|---|---|---|---|---
| Air heater number| 1| 2| 3| 4| 5| 6| 7| 8| 9| 10| 11
1| Heater| | | | | | | | | | |
| ASSY 4741| 24V| 1| | 1| | 1| | | | | |
| ASSY 4746| 12V| | 1| | 1| | 1| | | | |
| ASSY 5546| 24V| | | | | | | 1| | 1| |
| ASSY 5561| 12V| | | | | | | | 1| | 1| 1
2| Fuel intake| | | | | | | | | | |
| ASSY 807| | 1| 1| 1| 1| | | 1| 1| | |
3| Fuel pump| | | | | | | | | | |
| P0637 24V| Thomas Magnete| 1| | | | | | | | | |
| P0636 12V| Thomas Magnete| | 1| | | | | | | | |
| ASSY 4997| ТН11-4,4ml-24V| | | 1| | | | 1| | | |
| ASSY 4995| ТН11-4,4ml-12V| | | | 1| | | | 1| | | 1
4| Control panel| | | | | | | | | | | |
| ASSY 3765| PU-5TM| | | | | | | | | | | 1
5| Fuel filter| | | | | | | | | | | |
| ASSY 3763| | | | | | | | | | | | 1
7| Fuel pump harness| | | | | | | | | | |
| ASSY 2061| L=6.0 m| 1| 1| 1| 1| | | 1| 1| | |
| ASSY 5861| l=1.4 m| | | | | | | | | | | 1
8| Control panel harness| | | | | | | | | | |
| ASSY 2067| L=1.8 m| 1| 1| 1| 1| | | 1| 1| | |
| ASSY 5604| L=2.0 m| | | | | | | | | | | 1
10| Exhaust silencer| | | | | | | | | | |
| ASSY 3944| | 1| 1| 1| 1| | | 1| 1| | |
11| Air intake pipe with silencer| | | | | | | | | | | |
| ASSY 2552| | 1| 1| 1| 1| | | 1| 1| | | 1
№
|
Part/assembly description and designation
|
Notes
| Air 2D (24V) ASSY 4740| Air 2DASSY 4745| Air 2D (24V) ASSY 5125| Air 2DASSY
5130| Air 2D (24V) ASSY 5365| Air 2D (12V) ASSY 5370| Air 2D (24V) ASSY 5545|
Air 2D (12V) ASSY 5560| Air 2D (24V) ASSY 5555| Air 2D (12V) ASSY 5570| Air 2D
(12V) ASSY 5860
---|---|---|---|---|---|---|---|---|---|---|---|---|---
| Air heater number| 1| 2| 3| 4| 5| 6| 7| 8| 9| 10| 11
12| Power supply harness| | | | | | | | | | |
| ASSY 4007| 24V L=6.5 m| 1| | 1| | | | 1| | | |
| ASSY 3647| 12V L=6.5 m| | 1| | 1| | | | 1| | |
| ASSY 5862| 12V L=3.1 m| | | | | | | | | | | 1
15| Air intake mounting kit| | | | | | | | | | |
| ASSY 9021| | 1| 1| 1| 1| | | 1| 1| | | 1
16| Exhaust pipe and heater mounting kit| | | | | | | | | | |
| ASSY 9022| | 1| 1| 1| 1| | | 1| 1| | | 1
17| Fuel system mounting kit| | | | | | | | | | |
| ASSY 9049| | 1| 1| 1| 1| | | 1| 1| | |
| ASSY 9112| | | | | | | | | | | | 1
18| Wiring harnesses mounting kit| | | | | | | | | | |
| ASSY 9050| | 1| 1| 1| 1| | | 1| 1| | | 1
20| Fuel supply line| | | | | | | | | | |
| p.879| L=5.5 m| 1| 1| 1| 1| | | 1| 1| | |
| p.6375| L=1.7 m| | | | | | | | | | | 1
22| Exhaust pipe| | | | | | | | | | |
| p.1106| Metal hose L=1 m| 1| 1| 1| 1| | | 1| 1| | |
| p.1107| Metal hose L=0.45 m| | | | | | | | | | | 1
| ASSY 5381| L=1 m| | | | | | | 1| 1| | |
| ASSY 5274| L=0.45 m| | | | | | | | | | | 1
23| Duplicate of label| | | | | | | | | | |
| p.5098| | 1| | 1| | 1| | | | | |
| p.5099| | | 1| | 1| | 1| | | | |
| p.6022| | | | | | | | 1| | 1| |
| p.6023| | | | | | | | | 1| | 1| 1
48| Heat insulation (28x5x450)| 1| 1| 1| 1| | | 1| 1| | | 1
№
|
Part/assembly description and designation
|
Notes
|
ASSY 4741
|
ASSY 4746
|
ASSY 5546
|
ASSY 5561
---|---|---|---|---|---|---
| Heater number| 1| 2| 3| 4
1| Heat exchanger| | | |
| p.4055| | 1| 1| 1| 1
2| Combustion chamber| | | |
| ASSY 2578| | 1| 1| 1| 1
3| Control unit| | | |
| ASSY 4223| | 1| | |
| ASSY 3983| | | 1| |
| p.1070| gasket| 1| 1| 1| 1
| ASSY 5548| | | | 1|
| ASSY 5563| | | | | 1
4| Air pump| | | |
| ASSY 2579| 24V| 1| | |
| ASSY 2613| 12V| | 1| |
| ASSY 5549| 24V| | | 1|
| ASSY 5564| 12V| | | | 1
5| Glow plug mounting| | | |
| ASSY 2583| 24V| 1| | 1|
| ASSY 2615| 12V| | 1| | 1
| p.2822| Sealing sleeve| 1| 1| 1| 1
| p.2659| Metallic sleeve| 1| 1| 1| 1
6| Temperature sensor assembly| | | |
| ASSY 3076| Temperature sensor| 1| 1| |
| p.3939| Washer (mica)| 1| 1| 1| 1
| p.2661| Insulator| 1| 1| 1| 1
| Bolt М5х10 DIN 7500CE| | 1| 1| 1| 1
| Washer Ø5| Enlarged| 1| 1| 1| 1
| Spring washer Ø8 DIN 137| | 1| 1| 1| 1
7| Seal for fuel pipe| | | |
| p.2658| | 1| 1| 1| 1
8| Combustion chamber gasket| | | |
| p.2655| | 1| 1| 1| 1
9| Air pump gasket| | | |
| p.2656| | 1| 1| 1| 1
10| Combustion chamber screen| | | |
| p.2967| | 1| 1| 1| 1
11| Bottom case| | | |
| p.2647| | 1| 1| 1| 1
12| Top case| | | |
| p.2648| | 1| 1| 1| 1
13| Grid| | | |
| p.2649| | 2| 2| 2| 2
14| Case hook| | | |
| p.1683| | 4| 4| 4| 4
15| Mounting seal| | | |
| p.2650| | 1| 1| 1| 1
20| Bushing for combustion chamber screen| | | |
| p.2905| | 3| 3| 3| 3
| Lock washer Ø5| | 3| 3| 3| 3
21| Shield fixing| | | |
| Screw М4х10 DIN965| | 3| 3| 3| 3
22| Air pump fixing| | | |
| Heater number| 1| 2| 3| 4
---|---|---|---|---|---
| Screw М5х20 DIN 7500 CE| | 4| 4| 4| 4
| Lock washer Ø5| | 4| 4| 4| 4
23| Control unit mounting| | | |
| Screw М4х10 DIN 7500 CE| | 1| 1| 1| 1
| Lock washer Ø4| | 1| 1| 1| 1
24| Studs| | | |
| М6х18| | 3| 3| 3| 3
| М6х20 DIN 939| | 1| 1| 1| 1
Warranty
Warranty Department warranty@autoterm.com.
Manufacturer: AUTOTERM LLC
Paleju 72, Marupe, Latvia, LV-2167.
Technical Support service@autoterm.com.
Website: www.autoterm.com.