emerio DH-127350.1 Dehumidifier Instruction Manual
- June 4, 2024
- emerio
Table of Contents
- IMPORTANT INSTRUCTIONS
- PARTS DESCRIPTION
- CONTROL PANEL
- DEFROSTING FUNCTION
- BEFORE FIRST USE
- DRAIN THE COLLECTED WATER
- CLEANING AND MAINTENANCE
- TROUBLESHOOTING
- TECHNICAL DATA
- GUARANTEE AND CUSTOMER SERVICE
- INSTRUCTIONS FOR REPAIRING APPLIANCES CONTAINING R290
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
DH-127350.1
Dehumidifier
Instruction Manual
Thank you very much for purchasing our products. In order to ensure correct operation, please read this manual and instructions carefully before use.
IMPORTANT INSTRUCTIONS
When using electrical appliances, basic precautions should always be followed to reduce the risk of fire, electric shock, burns and other injuries.
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Read and save these instructions. Attention: pictures in the IM are for reference only.
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This appliance can be used by children aged 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if
they have been given supervision or instruction concerning the use of the appliance in a safe way and understand the hazards involved. -
Children shall not play with the appliance.
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Cleaning and user maintenance shall not be made by children without supervision.
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If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.
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Before inserting the plug into the main socket, please check that the voltage and frequency comply with the specifications on the rating label.
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If an extension cord is used it must be suited to the power consumption of the appliance, otherwise overheating of the extension cord and/or plug may occur. There is a potential risk of injuries from tripping over the extension cord. Be careful to avoid dangerous situations.
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Disconnect the mains plug from the socket when the appliance is not in use and before cleaning.
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Ensure that the mains cable is not hung over sharp edges and keep it away from hot objects and open flames.
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Do not immerse the appliance or the mains plug in water or other liquids. There is a danger to life due to electric shock!
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To remove the plug from the plug socket, pull the plug. Do not pull the power cord.
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Do not touch the appliance if it falls into the water. Remove the plug from its socket, turn off the appliance and send it to an authorized service center for repair.
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Do not plug or unplug the appliance from the electrical outlet with a wet hand.
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ATTENTION: Never attempt to open the housing of the appliance, or to repair the appliance yourself. This could cause electric shock.
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This appliance is not designed for commercial use. Indoor use only.
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Do not use the appliance for other than intended use.
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Do not wind the cord around the appliance and do not bend it.
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Do not use this appliance in a window as rain may cause electric shock.
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Disconnect the power if strange sounds, smell or smoke comes from it.
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Switch off the appliance before changing its position.
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Do not put heavy objects on the appliance.
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Do not cover the intake or exhaust opening with cloths or towels.
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Do not drink or use the water drained from the unit.
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Do not take the water tank out during operation.
• Empty the water tank before moving the unit to avoid water spilling.
• Do not tilt the unit to prevent water from spilling and damaging the machine.
• Do not insert any foreign objects to enter any opening, as this may cause an electric shock, fire, or damage to the appliance. -
Do not put the unit close to heat-generating devices or near flammable and dangerous materials.
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Never put your fingers or objects into the air inlet or air outlet.
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Do not operate the dehumidifier in a closed area such as inside a closet, as it may cause a fire.
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The appliance shall be installed in accordance with national wiring regulations.
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Details of type and rating of fuses: AC 250V,3.15A.
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Servicing shall only be performed as recommended by the equipment manufacturer. Maintenance and repair requiring the assistance of other skilled personnel shall be carried out under the supervision of a person competent in the use of flammable refrigerants.
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Do not use means to accelerate the defrosting process or to clean, other than those recommended by the manufacturer.
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The appliance shall be stored in a room without continuously operating ignition sources (for example open flames, an operating gas appliance or an operating electric heater.)
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Do not pierce or burn.
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Be aware that refrigerants may not contain an odor.
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If the appliance is installed, operated or stored in an unventilated area, the room must be designed to prevent to the accumulation of refrigerant leaks resulting in a risk of fire or explosion due to ignition of the refrigerant caused by electric heaters, stoves, or other sources of ignition.
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The appliance must be stored in such a way as to prevent mechanical failure.
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Regarding the instructions for repairing appliances containing R290, please kindly refer to the below paragraphs.
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To avoid any damage, place the appliance in an upright position for at least 2 hours before initiation.
Warning: Risk of fire / Flammable materials.
Read instruction manuals.
Operator’s manual; operating instructions.
Service indicator; read the technical manual.
Warning: Keep ventilation openings clear of obstruction. Warning: The
appliance shall be stored in a well-ventilated area where the room size
corresponds to the room area as specified for operation.
The required distance around the unit should be at least 30cm.
The appliance shall be installed, operated, and stored in a room with a
floor area larger than 4m
PARTS DESCRIPTION
- Control panel
- Filter
- Handle
- Air inlet
- Water tank
- Air outlet
- Continuous drainage outlet
- Cord storage
- Wheels
CONTROL PANEL
- On/off button
- Adjustment button (increase)
- Adjustment button (decrease)
- Dehumidifying mode button
- Digital display
- Manual mode indicator light
- Clothes drying mode indicator light
- Defrost function indicator light
- Timer indicator light
- Water tank full / water tank not placed correctly
DEFROSTING FUNCTION
The evaporator in the dehumidifier may defrost automatically if it is operated in a room temperature of less than 18℃. The defrosting device may start up and operate for some time (about 5 minutes) automatically every 25 minutes or even longer.
- The defrost function indicator light will be on.
- During defrosting, the dehumidification function may intermit.
- Please don’t turn off or pull out the power plug of the dehumidifier during the defrosting operation.
The room temperature increases during the operation.
This dehumidifier doesn’t have a cooling function. It will produce heat during
the operation and increase the room temperature to 1 to 4 ℃. This temperature
rise may be very distinct in the cabinet or other similar spaces. In addition,
the door and windows are closed and other appliances in the room can give out
heat as well as the radiation of the sun can raise the room temperature.
Dehumidifying capacity
In the same room temperature, the dehumidifying capacity is higher in higher
relative humidity and the dehumidifying capacity is lower in lower relative
humidity. In the same relative humidity, the dehumidifying capacity is higher
in higher temperatures and the dehumidifying capacity is lower in lower
temperatures.
BEFORE FIRST USE
Wheels installation
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Take the appliance out of the box.
• After removing the packaging, make sure that the appliance is in good condition.
• Do not allow children to play with the packaging materials as there is a risk of suffocation. -
Open the water tank to take the wheels out. Do not plug in the appliance.
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Tilt the appliance and insert the wheels into the four holes on its bottom.
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After the wheels are installed, put the appliance upright and stand still for more than 2 hours before turning it on for use.
The appliance shall be installed on a flat surface where the air inlet/outlet
would not be blocked. The required distance around the unit should be at least
30cm. To save energy, keep windows and doors closed when the appliance is
running.
Note: If the dehumidifier gets interference from the household
appliances, such as television and radio cassette player, please keep the
equipment away from the dehumidifier for over 70cm.
USE
Plug in the appliance. A “beep” sound will be heard. The appliance is on
standby mode.
ON/off: Press the on/off button to turn on the appliance. The panel will
show the current humidity. Press the button again, the appliance will be off.
Dehumidifying mode: press the dehumidifying mode button to choose a
manual mode or clothes drying mode.
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Manual mode: press the adjustment button “+”/”-” to set your desired humidity level from 30%-80%. The set humidity will flash several times in the panel, then environmental humidity will show.
When you adjust the humidity level, you may find “CO” shown in the display. If you set the humidity level to “CO”, the appliance will dehumidify continuously. -
Clothes drying mode: Place the appliance in a room with closed doors along with the clothes rack. Under this mode, the humidity cannot be changed. The environmental humidity is shown on the panel.
Note: Do not cover the unit with washed clothes.
TIMER:
Auto-OFF setting
- When the appliance is ON, press the adjustment button “+” and “-” at the same time, “00” will show on the display and the timer indicator light will be on. Now you can press the adjustment button “+” or “-” to select a desired auto-OFF time from 1 to 24 hours.
- The timer will flash for several seconds, then the panel will show the environmental humidity. The timer setting is confirmed.
- The appliance will automatically turn off once the select time has passed.
Auto-ON setting
- When the appliance is OFF, press the adjustment button “+” and “-” at the same time, “00” will show on the display and the timer indicator light will be on. Now you can press the adjustment button “+” or “-” to select a desired auto-ON time from 1 to 24 hours.
- The dehumidifying mode can be selected at the same time.
- The appliance will automatically turn on with the set functions once the selected time passed.
To cancel the timer, press the adjustment button “+” and “-” at the same time, then set the timer to 0 hours; the timer will flash several times, then the timer indicator light will turn off.
DRAIN THE COLLECTED WATER
When the water tank is full, the water tank full indicator light will
illuminate. The operation will stop automatically and the buzzer will beep 20
times to alert the user that the water needs to be emptied from the water
tank.
Empty the water tank
- Pull out the water tank from the appliance.
- Discard the collected water.
- Install the water tank back.
NOTE:
- When placing the water tank back, press the tank firmly into place with both hands.
- Do not remove the float from the water tank. The water full sensor will no longer be able to detect the water level correctly without the float and water may leak from the water tank.
Continuous water drainage
The appliance has a continuous drainage plughole. Unplug the hole and connect
the provided plastic pipe; the condensed water can be continuously drained
out. Install drain piping at a downhill grade to make sure that condensed
water can be drained continuously. Now the condensed water will be drained out
by this drainage plughole instead collected into the water tank.
CLEANING AND MAINTENANCE
The appliance must be regularly cleaned to prolong its life and keep it functioning properly. Warning: Before performing any cleaning, turn off the unit and unplug it to avoid electrical shocks. Do not use hot water or chemical solvents for cleaning.
- Regularly, clean the water tank with cold or warm water and dry with a soft cloth to avoid any mildew.
- Clean the surface of the appliance using a moist cloth. Do not use detergents or abrasive sponges that can cause damage to the plastic surface.
- Clean the filter as described in the following section.
- When the unit will not be used for a long time:
- Empty and dry the water tank, and then install it back.
- Clean the filter.
- Place the appliance upright and avoid direct sunlight.
Filter
There is a filter net inside the appliance that must be removed and cleaned
regularly. The dehumidifier capacity may reduce when the filter net is clogged
with defilement.
- Remove the filter net, and detach the net (A) and filter case (C) to take out the activated carbon layer (B).
- The net and filter case can be washed in water (temperature < 40°C). Dry well before installation.
- The activated carbon layer cannot be cleaned in water. You may use a vacuum cleaner to remove the dust.
It is recommended that the activated carbon layer (B) be replaced every 3-6 months (depending on usage) to ensure the peak performance of the appliance.
TROUBLESHOOTING
Problem | Possible Cause | Solution |
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No working | Whether the power plug is connected | Plugin |
Whether the water tank is full | Empty the water tank | |
Whether the water tank is in position | Place it well | |
Small dehumidifying capacity | Is the filter clogged? | Clean the filter |
Is the air inlet or air outlet obstructed? | Remove the obstruction from the |
air outlet or air inlet.
Big noises| Whether the appliance is placed well| Place the appliance on a
smooth and stable floor
Stop during the dehumidifying process| Whether the room temperature is out of
the working scope of the appliance| The appliance may start automatically when
the room temperature returns to the working scope 5-32°C
The clothing cannot be dried fast| Whether the room temperature is very low|
The wet clothing may dry more slowly in low temperature
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Phenomenon| Cause
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Intermittent stop during the operation| The defrosting
Small dehumidifying capacity| The dehumidifying capacity drops with room
temperature and humidity.
The humidity of the room cannot reduce| The room is too big
The door or windows of the room are not closed
The appliance is operated with other appliance which releases steam
Unpleasant smell| The smell may come from the wall, furniture, or other things
The appliance makes a sound during operation| The sound made by the flowing of
the refrigerant may eliminate or lower automatically while the system operates
stably
Water is in the tank| Since each appliance has taken an operation test before
leaving the factory, some water that remains on the evaporator flows to the
water tank
Fault code “E2”| The temperature sensor/humidity sensor gets failure. Please
contact a professional for inspection and maintenance.
TECHNICAL DATA
Dehumidify Capacity | 10L/day (30℃,80%) |
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Rated Voltage | AC 220-240V |
Rated Frequency | 50Hz |
Rated power input | 245W |
Rated Current | 1.40A |
Refrigerant | R290 |
GUARANTEE AND CUSTOMER SERVICE
Before delivery, our devices are subjected to rigorous quality control. If,
despite all care, the damage has occurred during production or transportation,
please return the device to your dealer. In addition to statutory legal
rights, the purchaser has an option to claim under the terms of the following
guarantee:
For the purchased device we provide 2 years guarantee, commencing from the day
of sale. If you have a defective product, you can directly go back to the
point of purchase. Defects that arise due to improper handling of the device
and malfunctions due to interventions and repairs by third parties or the
fitting of non-original parts are not covered by this guarantee. Always keep
your receipt, without the receipt you can’t claim any form of warranty. Damage
caused by not following the instruction manual will lead to a void of
warranty, if this results in consequential damages then we will not be liable.
Neither can we hold responsible for material damage or personal injury caused
by improper use if the instruction manual is not properly executed? Damage to
accessories does not mean free replacement of the whole appliance. In such
case please contact our service department. Broken glass or the breakage of
plastic parts is always subject to a charge. Defects to consumables or parts
subjected to wearing, as well as cleaning, maintenance, replacement of said
parts or shipping and transportation costs to and from any place of repair are
not covered by the warranty and are to be paid.
ENVIRONMENT-FRIENDLY DISPOSAL
Recycling – European Directive 2012/19/EU
This marking indicates that this product should not be disposed of with other
household wastes. To prevent possible harm to the environment or human health
from uncontrolled waste disposal, recycle it responsibly to promote the
sustainable reuse of material resources. To return your used device, please
use the return and collection systems or contact the retailer where the
product was purchased. They can take this product for environmentally safe
recycling.
Emerio Switzerland AG
Oberneuhofstrasse 1
6340 Baar
Switzerland
INSTRUCTIONS FOR REPAIRING APPLIANCES CONTAINING R290
Servicing
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Checks to the area Prior to beginning work on systems containing flammable refrigerants, safety checks are necessary to ensure that the risk of ignition is minimized. For repair to the refrigerating system, the following precautions shall be complied with prior to conducting work on the system.
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Work procedure Work shall be undertaken under a controlled procedure so as to minimize the risk of flammable gas or vapor being present while the work is being performed.
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General work area All maintenance staff and others working in the local area shall be instructed on the nature of work being carried out. Work in confined spaces shall be avoided. The area around the workspace shall be sectioned off. Ensure that the conditions within the area have been made safe by control of flammable material.
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Checking for the presence of refrigerant The area shall be checked with an appropriate refrigerant detector prior to and during work, to ensure the technician is aware of potentially flammable atmospheres. Ensure that the leak detection equipment being used is suitable for use with flammable refrigerants, i.e. non-sparking, adequately sealed or intrinsically safe.
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Presence of fire extinguisher If any hot work is to be conducted on the refrigeration equipment or any associated parts, appropriate fire extinguishing equipment shall be available to hand. Have a dry powder or CO₂ fire extinguisher adjacent to the charging area.
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No ignition sources No person carrying out work in relation to a refrigeration system that involves exposing any pipe work that contains or has contained flammable refrigerant shall use any sources of ignition in such a manner that it may lead to the risk of fire or explosion. All possible ignition sources, including cigarette smoking, should be kept sufficiently far away from the site of installation, repair, removal, and disposal, during which flammable refrigerant can possibly be released to the surrounding space. Prior to work taking place, the area around the equipment is to be surveyed to make sure that there are no flammable hazards or ignition risks. “No Smoking” signs shall be displayed.
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Ventilated area Ensure that the area is in the open or that it is adequately ventilated before breaking into the system or conducting any hot work. A degree of ventilation shall continue during the period that the work is carried out. The ventilation should safely disperse any released refrigerant and preferably expel it externally into the atmosphere.
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Checks to the refrigeration equipment Where electrical components are being changed, they shall be fit for the purpose and to the correct specification. At all times the manufacturer’s maintenance and service guidelines shall be followed. If in doubt consult the manufacturer’s technical department for assistance. The following checks shall be applied to installations using flammable refrigerants:
– The charge size is in accordance with the room size within which the refrigerant-containing parts are installed;
– The ventilation machinery and outlets are operating adequately and are not obstructed;
– If an indirect refrigerating circuit is being used, the secondary circuit shall be checked for the presence of refrigerant;
– Marking the equipment continues to be visible and legible. Markings and signs that are illegible shall be corrected;
– Refrigeration pipes or components are installed in a position where they are unlikely to be exposed to any substance which may corrode refrigerant- containing components unless the components are constructed of materials that are inherently resistant to being corroded or are suitably protected against being so corroded. -
Checks to electrical devices
Repair and maintenance of electrical components shall include initial safety checks and component inspection procedures. If a fault exists that could compromise the safety, then no electrical supply shall be connected to the circuit until it is satisfactorily dealt with. If the fault cannot be corrected immediately but it is necessary to continue operation, an adequate temporary solution shall be used. This shall be reported to the owner of the equipment so all parties are advised. Initial safety checks shall include:
• That capacitor is discharged: this shall be done in a safe manner to avoid the possibility of sparking;
• That there no live electrical components and wiring are exposed while charging, recovering, or purging the system;
• That there is continuity of earth bonding.
Repairs to sealed components
- During repairs to sealed components, all electrical supplies shall be disconnected from the equipment being worked upon prior to any removal of sealed covers, etc. If it is absolutely necessary to have an electrical supply to equipment during servicing, then a permanently operating form of leak detection shall be located at the most critical point to warn of a potentially hazardous situation.
- Particular attention shall be paid to the following to ensure that by working on electrical components, the casing is not altered in such a way that the level of protection is affected. This shall include damage to cables, an excessive number of connections, terminals not made to original specification, damage to seals, incorrect fitting of glands, etc. Ensure that apparatus is mounted securely. Ensure that seals or sealing materials have not degraded such that they no longer serve the purpose of preventing the ingress of flammable atmospheres. Replacement parts shall be in accordance with the manufacturer’s specifications.
NOTE: The use of silicon sealant may inhibit the effectiveness of some types of leak detection equipment. Intrinsically safe components do not have to be isolated prior to working on them.
Repair to intrinsically safe components
Do not apply any permanent inductive or capacitance loads to the circuit
without ensuring that this will not exceed the permissible voltage and
currently permitted for the equipment in use. Intrinsically safe components
are the only types that can be worked on while live in the presence of a
flammable atmosphere. The test apparatus shall be at the correct rating.
Replace components only with parts specified by the manufacturer. Other parts
may result in the ignition of refrigerant in the atmosphere from a leak.
Cabling
Check that cabling will not be subject to wear, corrosion, excessive pressure,
vibration, sharp edges or any other adverse environmental effects. The check
shall also take into account the effects of aging or continual vibration from
sources such as compressors or fans.
Detection of flammable refrigerants
Under no circumstances shall potential sources of ignition be used in the
searching for or detection of refrigerant leaks. A halide torch (or any other
detector using a naked flame) shall not be used.
Leak detection methods
The following leak detection methods are deemed acceptable for systems
containing flammable refrigerants. Electronic leak detectors shall be used to
detect flammable refrigerants, but the sensitivity may not be adequate or may
need re-calibration. (Detection equipment shall be calibrated in a
refrigerant-free area.) Ensure that the detector is not a potential source of
ignition and is suitable for the refrigerant used. Leak detection equipment
shall be set at a percentage of the LFL of the refrigerant and shall be
calibrated to the refrigerant employed and the appropriate percentage of gas
(25 % maximum) is confirmed. Leak detection fluids are suitable for use with
most refrigerants but the use of detergents containing chlorine shall be
avoided as the chlorine may react with the refrigerant and corrode the copper
pipe-work. If a leak is suspected, all naked flames shall be removed/
extinguished. If leakage of refrigerant is found which requires brazing, all
of the refrigerants shall be recovered from the system, or isolated (by means
of shut off valves) in a part of the system remote from the leak. Oxygen-free
nitrogen (OFN) shall then be purged through the system both before and during
the brazing process.
Removal and evacuation
When breaking into the refrigerant circuit to make repairs – or for any other
purpose – conventional procedures shall be used. However, it is important that
best practice is followed since flammability is a consideration. The following
procedure shall be adhered to:
- Remove refrigerant;
- Purge the circuit with inert gas;
- Evacuate;
- Purge again with inert gas;
- Open the circuit by cutting or brazing.
The refrigerant charge shall be recovered into the correct recovery cylinders.
The system shall be “flushed” with OFN to render the unit safe. This process
may need to be repeated several times. Compressed air or oxygen shall not be
used for this task. Flushing shall be achieved by breaking the vacuum in the
system with OFN and continuing to fill until the working pressure is achieved,
then venting to the atmosphere, and finally pulling down to a vacuum. This
process shall be repeated until no refrigerant is within the system. When the
final OFN charge is used, the system shall be vented down to atmospheric
pressure to enable work to take place. This operation is absolutely vital if
brazing operations on the pipe-work are to take place. Ensure that the outlet
for the vacuum pump is not close to any ignition sources and there is
ventilation available.
Charging procedures
In addition to conventional charging procedures, the following requirements
shall be followed.
- Ensure that contamination of different refrigerants does not occur when using charging equipment. Hoses or lines shall be as short as possible to minimize the amount of refrigerant contained in them.
- Cylinders shall be kept upright.
- Ensure that the refrigeration system is earthed prior to charging the system with refrigerant.
- Label the system when charging is complete (if not already).
- Extreme care shall be taken not to overfill the refrigeration system.
Prior to recharging the system, it shall be pressure tested with OFN. The
system shall be leak tested on completion of charging but prior to
commissioning. A follow-up leak test shall be carried out prior to leaving the
site.
Decommissioning
Before carrying out this procedure, it is essential that the technician is
completely familiar with the equipment and all its detail. It is recommended
good practice that all refrigerants are recovered safely. Prior to the task
being carried out, an oil and refrigerant sample shall be taken in case
analysis is required prior to the re-use of reclaimed refrigerant. It is
essential that electrical power is available before the task is commenced.
a) Become familiar with the equipment and its operation.
b) Isolate system electrically.
c) Before attempting the procedure ensure that:
- Mechanical handling equipment is available if required for handling refrigerant cylinders;
- All personal protective equipment is available and being used correctly;
- The recovery process is supervised at all times by a competent person;
- Recovery equipment and cylinders conform to the appropriate standards.
d) Pump down the refrigerant system, if possible.
e) If a vacuum is not possible, make a manifold so that refrigerant can be removed from various parts of the system.
f) Make sure that the cylinder is situated on the scales before recovery takes place.
g) Start the recovery machine and operate in accordance with the manufacturer’s instructions.
h) Do not overfill cylinders. (No more than 80 % volume liquid charge).
i) Do not exceed the maximum working pressure of the cylinder, even temporarily.
j) When the cylinders have been filled correctly and the process completed, make sure that the cylinders and the equipment are removed from the site promptly and all isolation valves on the equipment are closed off.
k) Recovered refrigerant shall not be charged into another refrigeration system unless it has been cleaned and checked.
Labelling
Equipment shall be labeled stating that it has been de-commissioned and
emptied of refrigerant. The label shall be dated and signed. Ensure that there
are labels on the equipment stating the equipment contains flammable
refrigerant.
Recovery
When removing refrigerants from a system, either for servicing or
decommissioning, it is recommended good practice that all refrigerants are
removed safely. When transferring refrigerant into cylinders, ensure that only
appropriate refrigerant recovery cylinders are employed. Ensure that the
correct number of cylinders for holding the total system charge is available.
All cylinders to be used are designated for the recovered refrigerant and
labeled for that refrigerant (i.e. special cylinders for the recovery of
refrigerant). Cylinders shall be complete with pressure relief valves and
associated shut-off valves in good working order. Empty recovery cylinders are
evacuated and, if possible, cooled before recovery occurs. The recovery
equipment shall be in good working order with a set of instructions concerning
the equipment that is at hand and shall be suitable for the recovery of
flammable refrigerants. In addition, a set of calibrated weighing scales shall
be available and in good working order. Hoses shall be complete with leak-free
disconnect couplings and in good condition. Before using the recovery machine,
check that it is in satisfactory working order, has been properly maintained,
and that any associated electrical components are sealed to prevent ignition
in the event of a refrigerant release. Consult the manufacturer if in doubt.
The recovered refrigerant shall be returned to the refrigerant supplier in the
correct recovery cylinder, and the relevant Waste Transfer Note arranged. Do
not mix refrigerants in recovery units and especially not in cylinders. If
compressors or compressor oils are to be removed, ensure that they have been
evacuated to an acceptable level to make certain that flammable refrigerant
does not remain within the lubricant. The evacuation process shall be carried
out prior to returning the compressor to the suppliers. Only electric heating
to the compressor body shall be employed to accelerate this process. When oil
is drained from a system, it shall be carried out safely.
Competence of service personnel General
Special training additional to usual refrigerating equipment repair procedures
is required when equipment with flammable refrigerants is affected.
In many countries, this training is carried out by national training
organizations that are accredited to teach the relevant national competency
standards that may be set in legislation.
The achieved competence should be documented by a certificate.
Training
The training should include the substance of the following:
Information about the explosion potential of flammable refrigerants shows that
flammables may be dangerous when handled without care.
Information about potential ignition sources, especially those that are not
obvious, such as lighters, light switches, vacuum cleaners, and electric
heaters.
Information about the different safety concepts:
Unventilated – The safety of the appliance does not depend on the ventilation
of the housing. Switching off the appliance or opening the housing has no
significant effect on safety. Nevertheless, it is possible that leaking
refrigerant may accumulate inside the enclosure and a flammable atmosphere
will be released when the enclosure is opened. Ventilated enclosure – The
safety of the appliance depends on the ventilation of the housing. Switching
off the appliance or opening of the enclosure has a significant effect on
safety. Care should be taken to ensure sufficient ventilation before.
Ventilated room – The safety of the appliance depends on the ventilation of
the room. Switching off the appliance or opening the housing has no
significant effect on safety. The ventilation of the room shall not be
switched off during repair procedures.
Information about the concept of sealed components and sealed enclosures
according to IEC 60079-15:2010. Information about the correct working
procedures: a) Commissioning
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Ensure that the floor area is sufficient for the refrigerant charge or that the ventilation hose is assembled in a correct manner.
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Connect the pipes and carry out a leak test before charging with refrigerant.
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Check safety equipment before putting it into service. b) Maintenance
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Portable equipment shall be repaired outside or in a workshop specially equipped for servicing units with flammable refrigerants.
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Ensure sufficient ventilation at the repair place.
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Be aware that malfunction of the equipment may be caused by refrigerant loss and a refrigerant leak is possible.
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Discharge capacitors in a way that won’t cause any spark. The standard procedure to short circuit the capacitor terminals usually creates sparks. • Reassemble sealed enclosures accurately. If seals are worn, replace them.
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Check safety equipment before putting into service. c) Repair
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Portable equipment shall be repaired outside or in a workshop specially equipped for servicing units with flammable refrigerants.
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Ensure sufficient ventilation at the repair place.
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Be aware that malfunction of the equipment may be caused by refrigerant loss and a refrigerant leak is possible.
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Discharge capacitors in a way that won’t cause any spark.
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When brazing is required, the following procedures shall be carried out in the right order:
– Remove the refrigerant. If the recovery is not required by national regulations, drain the refrigerant to the outside. Take care that the drained refrigerant will not cause any danger. In doubt, one person should guard the outlet. Take special care that drained refrigerant will not float back into the building.
– Evacuate the refrigerant circuit.
– Purge the refrigerant circuit with nitrogen for 5 min.
– Evacuate again. – Remove parts to be replaced by cutting, not by flame.
– Purge the braze point with nitrogen during the brazing procedure.
– Carry out a leak test before charging with refrigerant. -
Reassemble sealed enclosures accurately. If seals are worn, replace them.
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Check safety equipment before putting into service.
d) Decommissioning -
If the safety is affected when the equipment is putted out of service, the refrigerant charge shall be removed before decommissioning.
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Ensure sufficient ventilation at the equipment location.
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Be aware that malfunction of the equipment may be caused by refrigerant loss and a refrigerant leak is possible.
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Discharge capacitors in a way that won’t cause any spark.
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Remove the refrigerant. If the recovery is not required by national regulations, drain the refrigerant to the outside. Take care that the drained refrigerant will not cause any danger. In doubt, one person should guard the outlet. Take special care that drained refrigerant will not float back into the building.
-
Evacuate the refrigerant circuit.
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Purge the refrigerant circuit with nitrogen for 5 min.
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Evacuate again.
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Fill with nitrogen up to atmospheric pressure.
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Put a label on the equipment where the refrigerant is removed.
e) Disposal -
Ensure sufficient ventilation at the working place.
-
Remove the refrigerant. If the recovery is not required by national regulations, drain the refrigerant to the outside. Take care that the drained refrigerant will not cause any danger. In doubt, one person should guard the outlet. Take special care that drained refrigerant will not float back into the building.
-
Evacuate the refrigerant circuit.
-
Purge the refrigerant circuit with nitrogen for 5 min.
-
Evacuate again.
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Cut out the compressor and drain the oil.
Transportation, marking, and storage for units that employ flammable
refrigerants Transport of equipment containing flammable refrigerants
Attention is drawn to the fact that additional transportation regulations may
exist with respect to equipment containing flammable gas. The maximum number
of pieces of equipment or the configuration of the equipment permitted to be
transported together will be determined by the applicable transport
regulations.
Marking of equipment using signs
Signs for similar appliances used in a work area generally are addressed by
local regulations and give the minimum requirements for the provision of
safety and/or health signs for a work location.
All required signs are to be maintained and employers should ensure that
employees receive suitable and sufficient instruction and training on the
meaning of appropriate safety signs and the actions that need to be taken in
connection with these signs.
The effectiveness of signs should not be diminished by too many signs being
placed together.
Any pictograms used should be as simple as possible and contain only essential
details.
Disposal of equipment using flammable refrigerants
See national regulations.
Storage of equipment/appliances
The storage of equipment should be in accordance with the manufacturer’s
instructions. Storage of packed (unsold) equipment Storage package protection
should be constructed such that mechanical damage to the equipment inside the
package will not cause a leak of the refrigerant charge.
The maximum number of pieces of equipment permitted to be stored together will
be determined by local regulations.
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