DS Electronics D25t ZUBR Dt with Thermal Protection Instruction Manual

June 8, 2024
DS Electronics

ZUBR Dt
D25t, D32t, D40t, D50t, D63t
overvoltage protection for professionals with thermal protection

Technical passport
Installation and operation manual
Low Voltage Directive 2014/35/EU

EMC Directive 2014/30/EU

Purpose

Before the installation and operation of the device, please read by the end of this document. This will help to avoid possible danger, mistakes and misunderstandings.
The quality of circuit voltage must meet the state standards and equal to 230 V with minor deviations. At this voltage oriented manufacturers of home appliances during designing and manufacturing. But real supply voltage does not always correspond to this standards. May occur surges from 160 to 380 V, caused by a number of factors including the following:
— break and getting zero wire on one of the phases of overhead power lines (most common in the private sector, where dominated overhead power lines);
— a skew phases, caused by overload of one of the phases of some powerful customer;
— outdated equipment substations that doesn’t meet the consumers power that increased.
The list of protected electrical and electronic equipment, is next: Current domestic consumers such as refrigerators, televisions, video and  audio, computers and other electrical equipment that could be sensitive to deviations of supply voltage.

Technical data

Parameters Value
1 Voltage limit upper  220–280 V

lower 120–210 V
2| Power Volt| not less than  100 V
not more than  420 V
3| Device weight| 0,21 ±10 % kg
4| Overall dimensions| 66 × 85 × 53 mm
5| Connection| not more than 16 mm²
6| IP to GOST 14254| IP20
N2| Parameters| ZUBR D25t| ZUBR D32t| ZUBR D40t| ZUBR D50t| ZUBR D63t
---|---|---|---|---|---|---
7| Rated load current| 25 A (max 30 A in 10 minutes)| 32 A (max 40 A in 10 minutes)| 40 A (max 50 A in 10 minutes)| 50 A (max 60 A in 10 minutes)| 63 A (max 80 A in 10 minutes)
8| Rated power| 5 500 VA| 7 000 VA| 8 800 VA| 11 000 VA| 13 900 VA
9| Break-time at increasing| 0,01-0,03 sec| not more than 0,04 sec
10| Break-time at lower: > 120 V < 120 V| not more than 1,2 sec
0,01-0,03 sec| not more than 1,2 sec
not more than 0,04 sec
11| The number of operating cycles under load of not less cycles| 100 000 cycles| 10 000 cycles
12| The number of operating cycles without load of not less cycles| 1 000 000 cycles| 500 000 cycles
13| Relay type| electromagnetic| polarized

Warning! It is forbidden to use voltage relay to protect equipment, which runs from the sources of modified sine, uninterruptible power supply output voltage sinusoid are not Long operation (more than 5 minutes) from the following sources voltage may damage ZUBR and lead to not warranty repair.

Supply package

 Voltage relay ZUBR Dt with thermal protection 1 piece
Guarantee certificate and card 1 piece
Technical passport, manual 1 piece
Shipping box 1 piece

Connection scheme

Supply voltage (100 – 420 V, 50 Hz) served on termi- nals 1 and 2, while phase (L) is determined by the indicator and activated on terminal 2 and neutral (N) — terminal 1.
The connecting voltage wires connected to terminal 3 and neutral terminal block (not included).
DO NOT connect the voltage with surge zero in terminal 1!

Scheme 1.
The simplified internal circuit and connection scheme

Installation

The appliance is intended for installation inside residences. The risk of moisture or humidity in the installation site should be minimal. When installing in the bathroom, toilet, kitchen, pool appliance must be located in a shell with protection degree not below IP55 per GOST 14254 (partial protection from dust and waterproof in any direction). The ambient temperature during installation should be within –5…+45 °С.The appliance is installed in a special box, which allows to conduct the easy installation and operation. Cabinet should be equipped with standard mounting rail 35 mm width (DIN rail). The appliance takes in width of three standard module on 18 mm. The height of the appliance should be in the range 0,5…1,7 m from the floor. The appliance is installed and activated after installation and inspection of the voltage.For protection against short circuit and excess capacity in circuit load necessarily need to set in front of the appliance, the automatic circuit- breaker (CB). The automatic switch off is established in the open-phase fault wire, as shown at the scheme 2. It shall be calculated upon the rated load current.
To protect person from electric shock leak is set SSD (safety shutdown device).
To connect your device:
— fix the appliance on the mounting rail (DIN);
— take a wire;
— make the connection according to the passport.
Terminals of the device designed for wire cross section 2 up to 16 mm . To reduce mechanical load on the terminals it is desirable to use soft wire. Clean the end wires of
10 ±0,5 mm. If end is longer, it can cause a short circuit, and if short — cause unreliable connection. Use the cable lugs. Undo the screws of the terminals and insert tipped
end of the wire in terminal. Tighten terminal with derived average 2,4 Н·m. Low tight may lead to low contact and overheating terminals and wires and over tight — damage
terminals and wires. Wires protracted in terminals with a screwdriver with a shank width not more than 6 mm.
Scheme 2. Connection of the circuit breaker and SSD (safety shutdown device)
Screw with shank width more than 6 mm may apply mechanical damage to terminals. This could result in loss of warranty.
Cutting wires of wiring to which connects voltage relay should meet the value of electric current, which consumes voltage.
It is also necessary to take into account that the load power of 3 000 VA at 220 V will be 4 400 VA at 270 V. Therefore, please, do not allow the relay power handling to
exceed its certified value at the maximum voltage deviation to the upper limit. If the relay power handling exceeds its certified value use the electric contactor (magnetic starter, power relay) which is designed for this power capacity.

Exploitation

Enabling
When you turn on the appliance, it immediately begins to indicate the main voltage. If the voltage is within acceptable limits, turns on loading and green indicator.
The value of voltage that has exceeded the limit will flash alternating with «U », if the lower limit is exceeded, and with «U », if the upper limit is exceeded.
The upper / lower limit
(factory setting 242 V / 198 V)
To view the upper limit, press the «+», button, to view the lower limit, press the «–» button. Then use the «+» and «–» buttons to change the limit as necessary. In 5 sec after the last pushing buttons relay return to indication of main voltage.
** When setting the voltage limits use the pro- tected equipment technical documentation.
Function menu (table 1)
Use the middle button to navigate through the menu.
Use the «+» and «–» buttons to change the parameters. After pressing the button for the first time the parameter will flash, after pressing it for the second time the parameter will change.
In 5 sec after the button was pressed the indicator will return to displaying the system voltage.
Table 1. Navigating through the Function menu**

Menu section| Enter by
pressing the
middle button| Screen| Factory
setting| Change with
«4- and e—| Notes
---|---|---|---|---|---
View the latest emergency voltage| click
1 time| | The log is Log entries last entry. an through the voltage, the second.
To reset the| capable of storing the last 50 emergency or overheat alarms. are displayed in order from the last to the oldest (an OD is the
1 is the penultimate one, and an99D is the oldest). To move log use the en or 4— buttons. When viewing the emergency
relay will briefly display the emergency alarm number in 1
log, while viewing it. hold down the middle button for 6 «rSt.* message appears. After releasing the button, the log and the screen will display:«—».
seconds until will be cleared
Load delay (delay time to on)| click
2 times| | | 3-600 sec, step 3 sec| It is used for compressor equipment protection.
Models of time off
when the output voltage limits (professional)| click
3 times| | | | Professional model is not off load at safe in magnitude and duration of voltage deviations. The curve taken «ITIC (SVEMA) Curve» (see fig. 1).
Correction of screen reading| click
4 times| | | ±20 V| If necessary adjust the voltage indication.
Firmware version| hold the button
for 6 sec| | to view| Attention! The manufacturer reserves the right to modify the firmware
to enhance the device technical characteristics.

Delay time of load turning on
Viewing and controlling the delay are described in the function menu table.
The countdown always will be accompanied by flashing dot in the rightmost discharge indicator is set at 3 sec and more than 100 sec, and when the time remaining is less than 100 sec the display will show a countdown in seconds to the turning on of the load. If the set delay time is more than 3 seconds, in a short-term voltage jump the screen will display the maximum voltage, then the current voltage and the countdown.
For protection of refrigeration equipment, where there is a compressor, it is recommended to set a delay of turning on load 120–180 sec. It will allow to increase the service life of the compressor.
Resetting to the factory settings
To reset the factory settings, hold the three buttons at the same time for more than 12 s. until «dEF» message appears on the screen. After release, reset to factory settings and reboot will take place.
Protection from inner overheating
In case if the temperature inside the exceed 80 °C, will be emergency lockout of loading. On the screen 1 time/s (overheat) will be displayed. At this time, pressing the middle button will display the temperature of the thermal protection sensor. The device will be unlocked in case if the temperature inside will decrease to 60 °C.
If the protection trips more than 5 times within 24 hours, the voltage relay is blocked until the temperature inside the case drops to 60 °C («oht» stops blinking) and one of the buttons is pressed.
At breakout or short circuit of temperature sensor, device continues to operate normally, but every four seconds the message «Ert» , indicating the problem with sensor. In this case, control over inner overheating will not be done. Table 2 Models shutdown exit time voltage beyond.

Model Limit Limit of power, V Offline time, sec
The usual default Upper pp 220-280 see Technical data table
  120-210 1
Lower less 120 see Technical data table
Professional Upper more 264 see Technical data table
  220-264 0,5
  176-210 10
Lower 164-176 0,5
  less 164 see Technical data table, item 10, at < 120 V

POSSIBLE PROBLEMS, CAUSES AND WAYS TO OVERCOME THEM
At turning on neither indicator nor screen do not shine.
Possible cause: There is no power supply voltage.
It is necessary to: Ensure supply voltage presence.
After turning on the screen normal voltage level, but load is not turning on.
It is necessary to: Check the detention. In other cases, please, address to a service centre.

Safety instructions

Carefully read and become aware of yourself these instructions.
Connection of the device must be done by a qualified electrician.
Before the installation (dismantling) and connection (disconnection) of the device, turn off voltage supply and also act according to the «Rules of an arrangement of
electric installations».
Turning on and off or and configure the device should be with dry hands.
Do not connect the device to the network disassembled.
Avoid hitting of water or moisture to the device.
Do not expose the device to extreme temperatures (higher than 40 ºС or below -5°C) and high humidity. Never clean the device with the use of chemicals such as benzene, solvents.
Do not store the device and do not use it in areas with the dust.
Do not attempt to disassemble and repair the device.
Do not exceed the landmarks value adaptor and power.
To protect against overvoltage caused by lightning discharges, use a lightning protector.
Protect the children from games with the working device, it is dangerous.
**** Do not fire and do not throw away the device with the household waste.
Device used must be taken in accordance with current legislation.
Transportation of goods carried in the package, ensuring the safety of the product.
The device is transported by any kind of transport (rail, sea, motor, air transportation).
Date of manufacture is on the back side of device.
If you have any questions call the Service centre the telephone number listed below.

vt57_201221
Manufacturer and vendor: DS ELECTRONICS, LTD
04136, Ukraine, Kyiv region, Kyiv, 1–3 Pivnichno-Syretska str.
+38 (044) 485-15-01
 support@zubr.ua
www.zubr.ua

References

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