SONY XAV-701BT Player with 7inch Monitor Instructions

September 25, 2024
Sony

XAV-701BT Player with 7inch Monitor

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Specifications:

  • Model: XAV-701BT/741
  • Version: 1.3

Product Information:

The XAV-701BT/741 is a multimedia receiver designed for use in
automobiles. It features a DVD mechanism deck section, front panel
section, chassis main section, and various connection cords for
power and audio.

Product Usage Instructions:

DVD Mechanism Deck Section:

For safety reasons, only replace components with part numbers
specified in the manual. Refer to SUPPLEMENT-2 for discrimination
of the DVD mechanism deck (MG-613XF-187 or MG-614D-189).

Front Panel Section:

When replacing parts in the front panel section, ensure that
PANEL (BASE) ASSY is checked for any changes from the midway of
production.

Chassis Main Section:

Ensure all screws are tightened properly in the chassis main
section for secure installation.

Connection Cords:

Connect the various connection cords provided for power and
audio connections according to your automobile setup. Ensure
correct connections for proper functionality.

FAQ:

Q: What should I do if a part is not supplied?

A: If a part is not supplied, refer to the manual for the
specified part number and contact customer support for assistance
in obtaining the required component.

Q: How do I know if a part has been changed during

production?

A: Check the manual for any notes regarding changes in parts
during production. If unsure, contact customer support for
clarification before replacing any components.

“`

XAV-701BT/741
Ver. 1.3

SECTION 6 EXPLODED VIEWS

Note: · -XX and -X mean standardized parts, so
they may have some difference from the original one. · Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
6-1. OVERALL SECTION

· The mechanical parts with no reference

number in the exploded views are not sup-

plied.

· Color Indication of Appearance Parts Ex-

ample:

KNOB, BALANCE (WHITE) . . . (RED)

Parts Color Cabinet’s Color

· Abbreviation RU : Russian model SAF : South African model
The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

1 not supplied

Note 1: Refer to SUPPLEMENT-2 for discrimination of the DVD mechanism deck (MG-613XF-187 or MG-614D-189).

X

not supplied

1 (for MG-614D-189) #7 (for MG-613XF-187)

DVD mechanism deck section

B

(MG-613XF-187)

1 (for MG-614D-189) #7 (for MG-613XF-187)

X

(MG-613XF-187 only)

not supplied

NZNEEDPA – Sun, 19 May 2024 23:52:23 GMT

8

1

B PW1

1 not supplied (LID (DISPLAY) board)

3
4

6

1

5

1

3

A
5

CNC1 #1
chassis main section

front panel section

2 (See Note 2)

A
1

Note 2: These parts are deleted from the midway of production.

Ref. No.
1 2 3 4 5

Part No.
2-892-754-01 3-216-336-01 4-438-867-01 2-894-799-01 2-892-794-02

Description

Remark

SPRING (RATTLE), TENSION (See Note 2) HOOK SPRING (See Note 2) CUSHION (SUB7) SCREW +PTW S2X5 SCREW +Z M2X3

6 CNC1

X-2584-170-1 1-839-912-11

PANEL (SUB) ASSY CORD, CONNECTION (20P) (REVERSE IN/ SUB OUT/FRONT AUDIO OUT/REAR AUDIO OUT/
AUX1 AUDIO IN/AUX2 AUDIO IN)

64

Ref. No. PW1
PW1 #1

Part No. 1-839-376-31
1-839-626-11 7-685-792-01

Description

Remark

CONNECTION CORD FOR AUTOMOBILE (POWER) (E (NTSC), E (PAL))
CONNECTION CORD (ISO) (POWER) (SAF, RU) SCREW +PTT 2.6X6 (S)

7

7-685-791-01 SCREW +PTT 2.6X5 (S)

8

7-627-552-87 SCREW, PRECISION +P 1.7X2.2

6-2. FRONT PANEL SECTION
Note 3: About Ref. No. 51 PANEL (BASE) ASSY has been changed from the midway of production. When replacing new parts, please check form and exchange for the same parts. Discrimination
­)URQWSDQHOEORFNERWWRPVLGHYLHZ­

)RUPHUWSH Tighten two screws.

1HZWSH

No screws.

56

52 53

1 K

54

55 55

2

XAV-701BT/741
Ver. 1.2

1

51

1

53
52

G (XAV-741)

55

2

63

E

HC

55

61

K

62

G

(XAV-701BT)
64

D F

H 61

64 65

I

1

66

6N1 ZNEEDPA – Sun, 19 May 2024 23:52:23 GMT

not supplied

J

57

61 58 KEY7 board section

(XAV-701BT)
67

58
C

IJ

58

60

59

6HH1RWH 60

58

Ref. No.
51 51 52 53 54

Part No.

Description

X-2582-896-1 X-2582-896-2 2-892-788-01 2-892-792-01 A-1871-832-A

PANEL (BASE) ASSY (Former type) PANEL (BASE) ASSY (New type) ROLLER SPRING ROLLER D-SUB7 BOARD, COMPLETE

Remark

55

3-042-244-51 SCREW (T)

56

A-1871-829-A DISPLAY BOARD, COMPLETE

(XAV-701BT: E (PAL), SAF, RU)

56

A-1871-830-A DISPLAY BOARD, COMPLETE (XAV-741)

56

A-1905-945-A DISPLAY BOARD, COMPLETE

(XAV-701BT: E (NTSC))

57

4-418-176-01 CUSHION (LCD)

58

4-157-049-01 SCREW +Z S1.7X4

D

E

LCD1 F

TPN1

Note 1: When complete DISPLAY board is exchanged, exchanged old complete DISPLAY board and is destroyed with the hammer, and throw out it.

Note 2: The SCREW +Z M1.7X2.5 (Ref. No. 60) is deleted from the midway of production.

Ref. No.
59 60 61 62

Part No.
3-251-320-01 3-218-306-01 4-422-724-01 2-897-564-01

Description
EMBLEM (NO. 2.5), SONY SCREW +Z M1.7X2.5 (See Note 2) GASKET (CHASSIS) SCREW +Z B1.4X4

Remark

63

4-434-437-11 SHEET (HEAT), TRANSFER, T1.2 (XAV-741)

64

4-434-436-11 SHEET (HEAT), TRANSFER, T0.5 (XAV-701BT)

65

4-298-927-01 SHEILD (AP) (XAV-701BT)

66

4-446-848-01 GASKET (BT), H2.5 (XAV-701BT)

67

4-426-954-01 SHEET (LCD) (XAV-701BT)

LCD1 1-811-611-11 DISPLAY PANEL, LIQUID CRYSTAL

TPN1 1-811-612-11 PANEL, TOUCH

1

7-685-792-01 SCREW +PTT 2.6X6 (S)

2

7-685-790-01 SCREW +PTT 2.6X4 (S)

65

XAV-701BT/741
Ver. 1.2
6-3. KEY7 BOARD SECTION

Note: About Ref. No. 102 PANEL (FRONT7) has been changed from the midway of production. When replacing new parts, please check form and exchange for the same parts. Discrimination
­)URQWSDQHOEORFNERWWRPVLGHYLHZ­

)RUPHUWSH Tighten two screws.

1HZWSH

No screws.

102

NZNEEDPA107- Sun, 19 MKEaY7yboa2rd 024 23:52:23 GM1T01

106

FFC3

104 108
103
105

Ref. No.
101 102 102 102 102

Part No.
2-897-564-01 4-298-933-01 4-298-933-02 4-298-933-11 4-298-933-12

Description

Remark

SCREW +Z B1.4X4 PANEL (FRONT7) (XAV-701BT) (Former type) PANEL (FRONT7) (XAV- 701BT) (New type) PANEL (FRONT7) (XAV-741) (Former type) PANEL (FRONT7) (XAV-741) (New type)

103

4-298-939-01 BUTTON (EJECT7) (HOME, SOURCE, Z)

Ref. No.
104 105 106 107

Part No.

Description

4-298-940-01 4-298-941-01 4-298-936-01 A-1871-827-A

FILTER (IR7) ( ) COVER (BUTTON) BUTTON (VOL) (­, +, DSPL) KEY7 BOARD, COMPLETE

108 FFC3

4-434-130-02 SHEET (KEY7) 1-839-932-11 CABLE, FLEXIBLE FLAT (20 CORE)

Remark

66

6-4. CHASSIS MAIN SECTION

XAV-701BT/741
Ver. 1.2

CNC202 P
CNC201 #1

1 not supplied #1

1 O

not supplied

1

153

LM #1
EXT-NAVI board
not supplied #3

3

152

NV1

152

3

3

(E(APL), SAF, RU)

not supplied

P

L

NZNEEDP#1A

Sun,

19

MNay

202M4

3

23:52:23

GMT

152

154

1

MAIN board section

152

151

motor section

151

O

1

FPB1

1

not supplied (LID (MAIN) board) N

1 not supplied

1

not supplied

1

151

151

Ref. No. Part No.

151 152 153 154 CNC201

2-892-795-01 4-410-504-01 1-846-356-11 4-452-866-01 1-839-988-11

Description

Remark

SCREW +Z S2.6X4 SCREW (+PTT 2.6X6), GROUND POINT CABLE WITH CONNECTOR (NAVI- CABLE) THERMAL CONDUCTIVE PAD T8 CONNECTION CORD FOR AUTOMOBILE ( )

CNC202 1-839-988-11 CONNECTION CORD FOR AUTOMOBILE ( )

Ref. No. FPB1 NV1

1 #3

Part No.

Description

Remark

1-886-294-11 A-1871-816-A
7-685-792-01 7-685-793-01

PRINTED WIRING BOARD, FLEXIBLE (60 PIN) CONNECTOR ASSY (Including EXT-NAVI board)
(E (PAL), SAF, RU) SCREW +PTT 2.6X6 (S) SCREW +PTT 2.6X8 (S)

67

XAV-701BT/741
Ver. 1.3
6-5. MAIN BOARD SECTION

201

not supplied

not supplied

202

F801

6 #6

5

NZNEEDPA

Sun,

19

May CN01

2024

23M:85012:23

GMT

MAIN board

4

not supplied

(See Note 2)

4

203

Note 2: SHEET (GPS WIRE) (Ref. No. 203) has been changed into FILAMENT TAPE from the midway of production. FILAMENT TAPE is not meant for servicing.

Note 1: When the complete MAIN board is replaced, the destination setting is necessary. Refer to “NOTE THE MAIN BOARD OR SYSTEM CONTROLLER (IC502) REPLACING” on page 5.

Ref. No. 201 201
201 201
202

Part No.

Description

Remark

A-1871-808-A A-1871-809-A
A-1871-810-A A-1905-942-A
4-434-836-01

MAIN BOARD, COMPLETE (XAV-701BT: SAF) MAIN BOARD, COMPLETE
(XAV-701BT: E (PAL), RU) MAIN BOARD, COMPLETE (XAV-741) MAIN BOARD, COMPLETE
(XAV-701BT: E (NTSC)) SCREW (+P P-TITE M2.6)

203

2-686-869-01 SHEET (GPS WIRE) (See Note 2)

Ref. No. CN01
F801 M801 #4

Part No.

Description

Remark

A-1878-198-A
1-532-877-11 1-787-976-11 7-685-796-01

TUX-DSP02 (FM/AM TUNER UNIT) (Included in MAIN board)
FUSE (BLADE TYPE) (AUTO FUSE) (10 A/32 V) FAN, DC (25X25) SCREW +PTT 2.6X14 (S)

5

7-685-794-01 SCREW +PTT 2.6X10 (S)

6

7-685-795-01 SCREW +PTT 2.6X12 (S)

68

6-6. MOTOR SECTION

XAV-701BT/741

not supplied

1 not supplied

FFC2
not supplied
253 253
253 251

NZNEEDPA – Sun, 19 May 2024 23:52:23 GMT

MOTOR board

252

monitor open/close motor (M7001)

MO2 (including monitor open/close motor (M7001))

Ref. No.
251 252 253 FFC2

Part No.

Description

Remark

A-1871-803-A 4-410-504-01 3-042-244-11 1-839-931-11

MOTOR BOARD, COMPLETE SCREW (+PTT 2.6X6), GROUND POINT SCREW (T) CABLE, FLEXIBLE FLAT (20 CORE)

Ref. No. MO2

Part No. 2-319-258-02

Description

Remark

DB-W07 (MONITOR OPEN/CLOSE BLOCK) (Including monitor open/close motor (M7001))

1

7-685-792-01 SCREW +PTT 2.6X6 (S)

69

XAV-701BT/741
6-7. DVD MECHANISM DECK SECTION (MG-613XF-187)

xxxxxxxxxxx not supplied OP1

302

303

8

304
301
NZNEEDPA – Sun, 19 May loading motor (M1) 2024 23:52:23 GMMO1T

not supplied (SENSOR board)
not supplied

305 305
306

FFC1

307 308

Ref. No.
301 302 303 304 305

Part No.
A-1211-766-B 2-893-930-01 3-257-892-01 2-891-836-02 3-253-748-11

Description

Remark

CHASSIS (T612Z) SUB ASSY SPRING (DAMPER, Z), COMPRESSION SPRING (DAMPER), COIL DAMPER (S) DAMPER (S)

306

2-188-954-11 SPRING (KF), TENSION

307

A-1848-243-A SERVO BOARD, COMPLETE

Ref. No.
308 FFC1 MO1

Part No.

Description

Remark

4-162-647-01 1-839-497-11 A-1732-663-A

SCREW, TOOTHED LOCK +Z M1.7X2.5 CABLE, FLEXIBLE FLAT (60 CORE) CHASSIS (M613) COMPLETE ASSY
(Including loading motor (M1))

0 OP1 #8

A-1560-594-B CHASSIS (OP, ZA) COMPLETE ASSY (Including optical pick-up (KHS- 360A))
7-627-552-87 SCREW, PRECISION +P 1.7X2.2

70

XAV-701BT/741
Ver. 1.3

Ref. No.

Part No.

Description

PARTS FOR INSTALLATION AND CONNECTIONS **

Remark

501

X-2583-402-1 FRAME ASSY, FITTING

502

1-465-459-51 ADAPTOR, ANTENNA (RU, SAF)

503

1-839-376-31 CONNECTION CORD FOR AUTOMOBILE

(POWER) (E (NTSC), E (PAL))

503

1-839-626-11 CONNECTION CORD (ISO) (POWER) (SAF, RU)

504

1-839-912-11 CORD, CONNECTION (20P) (REVERSE IN/

SUB OUT/FRONT AUDIO OUT/REAR AUDIO OUT/

AUX1 AUDIO IN/AUX2 AUDIO IN)

505

4-276-003-01 KEY (FRAME) (1 piece)

506

4-148-662-11 COLLAR

507

4-422-997-01 SCREW (+K S3X8) (1 piece)

508

4-413-197-01 BRACKET (FRAME) (1 piece)

509

3-934-325-21 SCREW, +K (5X8) TAPPING (1 piece)

510

1-542-870-11 MICROPHONE UNIT (Including HOLDER,

DOUBLE-SIDED TAPE) (XAV-701BT)

501

FITTING FRAME ASSY 1
(E (NTSC), E (PAL))
503

506

POWER CORD 1

(SAF, RU)
502
ANTENNA ADAPTOR 1
503
POWER CORD (ISO) 1
504
CONNECTION CORD (20P) 1
505

COLLAR

KEY (FRAME)

1

2

NZNEEDPA – Sun, 19 M5a07y 2024 23:525:028 3 GMT

509

+K S3 8 2

+K 5 8 6 (E (NTSC), SAF, RU)
8 (E (PAL))
(XAV-701BT)
510

BRACKET (FRAME) 2

MICROPHONE 1

HOLDER 1

DOUBLE-SIDED TAPE 1
MICROPHONE UNIT 1

82

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