AMERICAN SPECIALTIES 0199-1 High Speed Automatic Hand Dryer Instruction Manual

AMERICAN SPECIALTIES 0199-1 High Speed Automatic Hand Dryer

Product Information

Specifications

• Model Numbers: 0199-1, 0199-2, 0199-3
• Operating Voltage: 110V, 115V, 120V, 208V, 220V, 230V, 240V, 277V
• Output Warm Air Volume: Adjustable from 102 mph to 157 mph
• Output Warm Air Temp: Varies
• Output Air Speed: 45.5 m/s to 70 m/s
• Cover Type: Surface-mounted ADA-compliant hand dryer

Product Usage Instructions

Installation

1. Ensure the power supply breaker is switched off before installation. Installation should be done by a qualified electrician following local wiring regulations.
2. Place the template against the wall at the desired height and mark the locations of the mounting holes and wire service entry.
3. For multiple dryers, ensure they are at least 24 inches apart.
4. Remove the cover and screws.
5. Follow the specific instructions for in-wall power supply connections.
6. Connect the live wire to the terminal block marked L, the neutral wire to the terminal block marked N, and the ground wire to the appropriate terminal or screw.
7. Replace the cover without over-tightening the screws.

FAQ

1. Q: What is the recommended voltage for this hand dryer?
   A: The hand dryer is compatible with a range of voltages including 110V, 115V, 120V, 208V, 220V, 230V, 240V, and 277V.

2. Q: How do I adjust the warm air volume and speed of the dryer?
   A: The warm air volume and speed are adjustable by the owner.
   Please refer to the manual for specific adjustment instructions.

3. Q: Can I install multiple dryers in close proximity?
   A: For two or more dryers, ensure they are at least 24 inches apart to prevent interference with each other’s operation.

PLEASE CAREFULLY READ THROUGH THIS MANUAL BEFORE USING THE PRODUCT.
OBSERVING ALL SAFETY INFORMATION, WARNINGS AND CAUTIONS WILL PROTECT YOURSELF AND OTHERS. PLEASE KEEP INSTRUCTIONS FOR FUTURE REFERENCE.

MODEL # 0199-1
MODEL # 0199-2
MODEL # 0199-3
Patented

TECHNICAL SPECIFICATIONS

by Owner
Output Air Speed| 102 mph (150 ft/s) [45.5 m/s {164 km/h}] – 157 mph (230 ft/s) [70 m/s {252 km/h}], Adjustable by Owner
Sound Pressure| 68.9 dB-A Min @ 2m , 74.3 dB-A Max @ 2M, Adjustable by Owner
Motor Type| 0.67 HP, 16 – 29 krpm, Adjustable, Brush Type, Dual Ball Bearings
Motor Thermal Protection| 120 VAC, Auto Resetting Thermostat turns unit off at 275°F {135°C}
Heater Element| ON/ OFF Heating options(for 120V only); Range Adjustable by Owner, 325 – 500 W
Heater Thermal Protection| Auto Resetting Thermostat turns heater element off at 185°F {85°C}, Resets at 167°F {75°C},Thermal cut-off at 288°F {142°C}
Drying Time| Less than 15 seconds
Standby Power| Less than 0.5W
Circuit Operation| Infrared Automatic, self adjusting
Sensor Range| Standard 6″ [152 ± 20], Adjustable ; Range 4″ to 8″ [101 to 203]
Timing Protection| 60 seconds auto shut off
Timing Duration| 2 seconds delayed turn off after last sensor read
Cover Type| 18 gauge {.047″, [1.2]} thick drawn steel or 304 series stainless steel
Cover Finish| White epoxy on steel or Bright or Satin on stainless steel
Net Weight| 8.4 lbs {3.8 kg}
Shipping Weight| 9.2 lbs {4.2 kg}
Unit Size| 10-41/64″ W x 8-1/2″ H x 3-15/16″ D {270.4 x 216 x 100}

Installation

1. Make sure power supply breaker is switched off. Installation must be carried out in accordance with the current edition of the local wiring regulations code having jurisdiction. Installation should be performed only by a qualified electrician.

2. Place template against wall at desired height (see mounting height recommendations) and mark locations of 4 mounting holes and wire service entry at knockout (KO) location.
   Note: For two or more dryers, dryers should be no closer than 24″ (610) on center.

3. Remove and retain 2 cover screws and cover.

4. a. For in-wall (concealed) power supply – (See MT & IG 1207101509)
   Provide supply wire to KO location according to local code and attach securely to chassis at KO with appropriate strain relief connector (not supplied).
   b. For Surface Mounted Conduit (exposed) power supply – Provide appropriate conduit to entry location according to local code and attach securely to chassis with correct strain relief connector (not supplied).

5. Drill four (4) holes at locations A, B, C and D of 05/16″ (08) Diameter x 1-3/8″ (35) deep if using wall anchors supplied with unit. Install supplied anchors flush with wall face, or install other fastening system suitable for wall conditions (not supplied). Attach dryer to wall. For wood wall/studs use 01/4″ (M6) screws at length that will ensure 1″ (25) min. stud penetration. For masonry walls use expansion bolts or anchors for 01/4″ (M6) screws to ensure penetration 1/4″ (6) deeper than anchor. Shim if necessary to ensure base plate is flat against wall.

6. Connect supply and ground wires to terminal block where indicated or connect supply wires to Installation

7. Make sure power supply breaker is switched off. Installation must be carried out in accordance with the current edition of the local wiring regulations code having jurisdiction. Installation should be performed only by a qualified electrician.

8. Place template against wall at desired height (see mounting height recommendations) and mark locations of 4 mounting holes and wire service entry at knockout (KO) location.
   Note: For two or more dryers, dryers should be no closer than 24″ (610) on center.

9. Remove and retain 2 cover screws and cover.

10. a. For in-wall (concealed) power supply – (See MT & IG 1207101509)
    Provide supply wire to KO location according to local code and attach securely to chassis at KO with appropriate strain relief connector (not supplied).
    b. For Surface Mounted Conduit (exposed) power supply – Provide appropriate conduit to entry location according to local code and attach securely to chassis with correct strain relief connector (not supplied).

11. Drill four (4) holes at locations A, B, C and D of 05/16″ (08) Diameter x 1-3/8″ (35) deep if using wall anchors supplied with unit. Install supplied anchors flush with wall face, or install other fastening system suitable for wall conditions (not supplied). Attach dryer to wall. For wood wall/studs use 01/4″ (M6) screws at length that will ensure 1″ (25) min. stud penetration. For masonry walls use expansion bolts or anchors for 01/4″ (M6) screws to ensure penetration 1/4″ (6) deeper than anchor. Shim if necessary to ensure base plate is flat against wall.

12. Connect supply and ground wires to terminal block where indicated or connect supply wires to terminal block where indicated and connect ground wire to base plate with ground screw.
    Connections:

  * Connect the live wire (colored Brown, Red or Black) to the terminal block marked “L”.
  * Connect the neutral wire (colored Black, Blue, White or Grey) or connect the second live wire (colored Red or Orange) to the terminal block marked “N”.
  * Connect the ground wire to the terminal block marked “®” or to the green screw marked “®”.  

Bare grounding (earth) wires should be sleeved with green and yellow or green tubing.
Colors of live and neutral wires depend on voltage of supply service and requirements of Building and Electrical Code having jurisdiction.

7. Replace cover. Do not over-tighten screws.

General safety information

WARNING
This product is intended for installation by a qualified service person. Use AWG NO. 12 solid conductor for wiring.

DANGER
Failure to properly ground unit could result in severe electrical shock and/or death.

WARNING
Disconnect power at the service breaker before installing or servicing.

WARNING
All units must be supplied with a 3-wire service. The ground wire must be connected to the dryer’s backplate.

Circuit Diagram

Installation Kit Included (find in carton)

1. Self-Threading screws 1/4″ x 1-1/2″ (M6 x 38) x 4 pcs
2. Metal Washer 3/8″ x 7/8″x 1/16″ (010 x 022 x 1.6 thk) x 4 pcs
3. Nylon bushing x 4 pcs
4. Crimp-on terminal wire tip x 3 pcs
5. Plastic anchor 05/16″ x 1-3/8″ (08 x 35) x 4 pcs

Service Tool Included (with installation kit)
Security hex driver 4 mm x 1 pc (5/32″ pin-hex will work if tool is lost)

• Please unpack the unit and check the quantity of the above tool and kit.

Recommended mounting heights

– from top edge of hand chamber above finished floor (AFF)
See Mounting Template & Installation Guide (MT & IG)
1207101509 (Supplied with unit)
Reference 2010 ADA Accessibility Standards
AFF (maximum)
Reach LIMIT (unrestricted)
All Approaches 48″ (1219)

Operation

• Shake excess water from hands.
• Place hands under the nozzle and dryer automatically starts operation.
• Rub hands lightly and rapidly under the nozzle.
• Dryer stops when hands are removed from sensor zone or if maximum time is reached.
• Sensor Adjustment Control. See sensor range adjustment section on page 4 DO NOT OVERTURN!

Cleaning and Maintenance

Periodic cleaning of the unit is recommended to ensure optimum performance.

• Disconnect the electrical supply.
• Remove the two cover-mounting screws.
• Remove the cover.
• Clean all dust lint from the interior of the dryer.
• Wipe the cover with a damp cloth and mild cleaning solution. Do not Soak. Never use abrasives to clean the cover.
• Replace the cover. Do not over tighten the screws.

Warranty
All of our dryers are designed and manufactured to provide years of dependable performance. Component parts are guaranteed to be free of defects in material and workmanship for a period of Five (5) years from date of original invoice. This guarantee will be honored provided that the dryer is installed and maintained in accordance with the instructions. Parts damaged during the installation are the purchaser’s responsibility. ASl’s warranty covers defects exclusively, and only liability for the replacement of defective parts will be accepted. This warranty does not cover wear and tear, or misuse and abuse. Transportation, freight costs and labor are also excluded. Defective parts must be returned prepaid, accompanied by the unit serial number, to the point of purchase. This warranty is granted solely to the original purchaser of the unit and is subject to registration.

Warm air speed adjustment
For 110~120V Circuit Board Module

1. Switch off the power, loosen the cover screws and remove the cover.
2. Use small Philips head screwdriver or plastic flat blade probe to gently turn VR shaft. Turn clock-wise [CW] to increase power to maximum (+) , turn counterclockwise [CCW] to reduce power as required(- ) .
3. DO NOT OVERTURN!

Heater Element Switch ON/ OFF
For 110~120V Circuit Board Module

1. Switch off the power, loosen the cover screws and remove the cover.
2. Adjust the heater switch on the PCB with a small plastic or wood flat blade probe.
3.  Slide the switch to “ON” : Enables heater on.
4. Slide the switch to “1” : Disables heater.

Sensor range adjustment
For ALL Circuit Board Module

1. The range is 2″ to 6″ [51 to 152], standard setting is 5-19/32″ [140 ÷ 10].
2. Turn CW: Increases the sensing range(+) .
3. Turn CCW: Decreases the sensing range(-) .
4. DO NOT OVERTURN!

Warm air speed adjustment
For 208~240V, 277V Circuit Board Module

1. Switch off the power, loosen the cover screws and remove the cover.
2. Use small Philips head screwdriver or plastic flat blade probe to gently turn VR shaft. Turn CW to increase power to maximum (+) ( 2, turn CCW to reduce power as required(-) .
3. DO NOT OVERTURN!

Diagnostics and Remedies

is operational. If it is, disconnect the power and remove the dryer cover. Taking suitable precautions to avoid shock hazard, reconnect the power and check for Voltage at the terminal block. Verify that connections are made correctly.
The dryer cycles by itself or runs constantly| Ensure that there is no obstruction on or in front of the IR sensor. Clean any dirt or debris off the sensor lens. If problem persists, replace sensor.
The dryer makes a loud noise and does not run for a complete cycle| Ensure that the supply Voltage is correct. Dryer will make a loud humming noise if the input Voltage is too high. Verify Voltage requirement on unit rating label and correct supply as required. If CBM has been damaged, replace CBM, IR sensor module.
The dryer runs but air stream is low pressure and/or low velocity| Ensure that the supply Voltage is correct. Dryer will run weakly if the input Voltage is too low. Verify Voltage requirement on unit rating label and correct supply as required.
If the dryer will not run| First ensure that the breaker supplying the dryer is operational. If it is, disconnect the power and remove the dryer cover. Replace the CBM and IR sensor module. Taking suitable precautions to avoid shock hazard, reconnect the power and check for Voltage at the terminal block.
For 208~240 V and 277 V:
Disconnect power from unit; disconnect heater element from circuit; check resistance (Ω) of element with multimeter. If Ω is off-scale infinitely large then replace element. If Ω is between 25 and 30 then check motor brushes for wear and replace them if remaining graphite is ≤ 25/64″ [10]. If after reassembly and testing there is still no motor function then replace motor.
The IR sensor only “sees” close range objects| Ensure that there is no obstruction on or in front of the IR sensor. Clean any dirt or debris off the sensor lens. Check VR for sensor range setting, If problem persists, disconnect the power and remove the dryer cover and replace CBM, IR sensor module.
The heater gets hot but no air stream is produced| Disconnect the power. Remove the dryer cover. Check VR for speed setting Disassemble the blower- motor/ fan housing. Replace the fan motor. Reassemble.
The dryer only blows cold air during a full cycle| Disconnect the power. Remove the dryer cover and check/ ensure heater SW is ON. Disassemble the blower-motor/fan housing. Test the thermostat for open circuit. Check the heater element for signs of burning or breakage. Damaged element must be replaced.
The air stream is low pressure and velocity| Check the output nozzle for obstructions. If none are present, disconnect the power. Remove the dryer cover. Remove any dust/lint buildup from intake vent slots. Check VR for speed setting. Disassemble the blower- motor/fan housing. Check the motor brushes for worn condition (≤ 25/64″ [10] graphite remains) and replace them, if necessary.

Repair parts list

4
5| A0247| Motor
0.67HP@120Vac
Heater assembly| 1
1
6| A0249
A0251| 500W@120Vac,28.8Ω
Motor rubber – Lower| ****

1

7| A0252| Blower housing – Lower| 1
8| A0001| Rubber grommet -Base| 4
9| A0028| Metal washer| 4
10| A0029| Nylon bushing| 4
11| A0253| Base plate| 1
12| A0011| Grounding screw with cup washer| 1
13| A0133| Mylar shield with LNG marked| 1
14| A0183| Nylon cable clamp| 1
15| A0010| Terminal block| 1
16| A0254| Blower mounting bracket| 1
17| **** A0321| Circuit Board Module (CBM)
110-120Vac| 1
| A0430
A0431| 208-240Vac
277Vac|
18| A0258| Sensor bracket| 1
19| A0259| Sensor module| 1
20| | Label, Circuit Diagram| 1
| A0260| 110-120Vac|
| A0432| 208-240Vac/ 277Vac|
21| | Cover| 1
| A0261| Steel – Epoxy enamel|
| A0262| Stainless steel – Bright|
| A0263| Stainless steel – Satin|
22| | CAUTION label| 1
23| A0099| Security hex cap head 1/4″-20| 2
| | x 5/8″ screw with lock washer|
24| A0176| Cable protector| 1
25| –| Self threading screw 1/4″x1-1/2″,| 4
---|---|---|---
| | philips pan head|
26| –| Screw M4x10, philips pan head| 2
27
28| –
–| Self threading screw M4x10, philips pan head
Screw M3x16,philips pan head| 8

2

29| –| Screw M4x10,philips pan head with external tooth lock washer| 1
30| –| Screw M5x8,philips pan head| 2
| | with external tooth lock washer|
31| –| Screw M5x10,philips pan head| 2
32| –| Wires Harness (Not Shown)| 1
33| A0124| L-Wrench| 1
34| A0276| CBM terminal legend label| 1
35| | Rating label| 1
| A0264| 0199-1|
| A0265| 0199-2|
| A0266| 0199-3|
36| **** A0267| Caution Branch Circuit label
15A – 120Vac| 1

37

| A0268
A0242| 8A – 240Vac/ 277Vac
Crimp-on wire tips for terminal block| ****

3

38| A0269| Plastic wall anchor 5/16″ DIA x| 4
| | 1-3/8″ long (Ø8 x 35)|

Assembly Diagram

Patented
1207131423 Rev G 12 June 2019
www.americanspecialties.com

References

• Berl's Commercial Supply | Restroom Accessories, Fixtures and Drinking Fountains

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