papaemmanouel SWPH 250 Series Water Heaters For Heat Pump Instruction Manual

**papaemmanouel SWPH 250 Series Water Heaters For Heat Pump Instruction Manual

**

Dear Customers,

We strongly hope that the appliance you have bought from us will contribute to creating comfort at you homes and decreasing the energy expenditure.
This manual contains important information for the safe and correct installation, start-up and trouble-free operation and maintenance of the water heater.
This Combi Tanks can be used only in the manner described in this manual – to produce and accumulate hot water for household and space-heating system.
The application and any other was the area of operation is not recommended by the manufacturer and is not responsible for the occurrence of defects or failures.

INSTRUCTIONS TO INSTALLER

The preparation, installation and commissioning must be performed by an authorized installer / service.

• During installation and operation, the country specific requirements and regulations must be observed:
• local construction regulations on installation of water tank; weight of the boiler to comply with the stability of the floor of the room where it will be installed.
• regulations and norms concerning the fitting of theinstallation with safety devices.
• safety during installation – personal protective equipment

Use only original parts.

1. Requirements to Combi Tank installation room
   When choosing a room for tank installation observe the following requirements:

   • to have a drainage channel. Some maintenance procedures require draining of all water from the tank.
   • Thermal insulation of the room. This provides efficiency of the appliance and prevents the water from freezing.

2. Requirements for installation

   • The length of connecting pipes between the water tank and consumer must be as short as possible.
   • Before connecting the water tank to the installation, check all screw connections (plug and etc.). In very rare cases – during transportation, loading and unloading operations – the screw connections may be loosen.
   • The tightening torque of the inspection cover bolts is 20-25 Nm.
   • Before commissioning, check the installation for leaks
   • Do not exceed the working pressure of 3 bar for buffer tank and 10 bar for integrated DHW tank.
   • If there is a risk of freezing of water in the tank – drain the tank completely or let the water tank works continuously.

When filling-up installation follow steps bellow:
Step 1. Fill-up integrated DHW
tank.
Step 2. Fill-up buffer part of combi tank.
When filling-up installation follow steps bellow:

DESCRIPTION ON COMBI TANK **

**

Combi Tanks SWPH 250/60 is used for production and storage of water for domestic use (DHW) and heating / cooling.
The construction of two tanks in one product allows the combination of a boiler for DHW (domestic hot water) and a buffer tank for energy storage from a heat pump or solar installation.
The DHW tank is made with an increased heat transfer surface of the coil, making SWPH 250/60 extremely suitable for connection to heating and heat pump installations. The increased heat transfer surface of the coil allows faster heat transfer between the heat carrier and the water in the water tank, even at low temperatures and small temperature differences between the fluids.
There is an option to connect an additional electric heater for heating the water to both tanks.

Product features:

• * Floor standing

  • Vertical modifications
  • High efficiency insulation and outer casing of PVC
  • Complex corrosion protection realized by means of titanium enamel and anode protection.
  • All threads are internal.
  • Buffer part without internal coating Convenient inspection opening.
  • Terminal installation of an electric heater on both the buffer and the water tank part.
  • Large heat transfer surface of the coil, providing fast and efficient heat transfer
  • Easy installation.
  • It is suitable for connection to heating, solar and heat pump systems designed to supply a large number of DHW consumers

1. High efficiency insulation and outer casing
   The quality of the insulation of a water heater is a key factor for its heat conservation capability and energy efficiency.
   All water heaters SWPH series have a high efficiency insulation (DIN 4753, part 8) and outer casing of PVC with RAL 9006.

2. Water tank
   Water tank is made of low-carbon steel S235JR, tightly covered with titanium enamel on the inside. It is then baked to produce a smooth and uniform deposition

   • free glazing. Thus the domestic hot water remains clean, and the water tank is protected against corrosion.
     All threads are internal (see technical parameters).

3. Electric heating element (option).
   Outlet connection of electric heating element 1 ½“ :
   3000W/230V; 4500W/230V;
   6000W/230V; 7500W/400V.

The connection of the electric heating element to the electric power supply must be done by a qualified electricians.
When connect the heating element to the electric network, make sure that it is properly grounded.
In the table of technical parameters is specified location for installation of electric heating element. SWPH| Connection| Lenght L, mm| Current, W| Voltage, V
---|---|---|---|---
250/60| 1 1/2”| 320| 4500| 230

Wiring diagrams ****

4. Thermometer
   

5. Cathodic Corrosion Protection of Enamelled Steel tanks for domestic hot
   Anode must be checked every two years.
   Replace the anode when needed.

Magnesium anode – connection Size and Length: SWPH| Anode connection size, mm| Anode length, mm| Anode Pcs.
---|---|---|---
250/60| 1 1/4”| 600| 1
6. Inspection opening
Large and convenient inspection opening located in the lower part of the tank gives access for maintenance and cleaning. The opening is closed by an enameled flange cover which may have a sleeve for fitting electric heater if necessary. SWPH| Flange diameter, mm| Opening diameter, mm
---|---|---
250/60| 180| 110

**** Do not reuse the gasket of flange.
Replace the gasket at each inspection (opening).

7. Thermostat (option).
   sheme 1
   The thermostat may be adjusted by the user within the range 30°С ÷ 80°С, and the thermal protection would go off in case the water reaches 95°С.
   This is an adjustable double THERMOSTAT which is designed to regulate the water temperature and ensures safety tolerance; it can be manually adjusted (TLSC model) or automatically adjusted (TLSC/A model).

CONFORMITY TO REGULATIONS
This product complies with:

Low Voltage Directive 73/23 EEC

Electromagnetic Compatibility Directive 89/336/EC
TECHNICAL CHARACTERISTICS
Temperature range – regulation- 0°C ÷ 90°C;
limit – 90°C ÷ 110°C;
Tolerance
Regulation ± 5k,
limit – 15 k; -6 k (depends on the type)
Temperature differential
Regulation 6 ± 2 k; 4 ± 1 k (depends on the type)
Limit 25 ± 8 k; 15 ± 8 k (depends on the type)
Automatic adjustment (TLSC/A) and manual adjustment (TLSC).
Degree of protection = IP 40
Insulation class = I.
Temperature change rate = <1К/min.
Maximal temperature point: 80°C
Maximal temperature for electric lamp: 125°C
Accumulation temperature: 15°C ÷ 55°C
Maximum pressure of the cartridge: 10 bar
Constant time: < 1“
Electric connection:
C-1 ADJ.:10(2,5)A/250V°;
C-2 ADJ.:6(2,5)A/250V~;
C-1LIM.:0,5A/250V~;
C2LIM.:10(2,5)A/250V~;
Terminal – circuit breaker or
switch-on contacts.
Switch-on action – 2B.
Place of installation – normal.
Type of wire – M20 x 1.5.
WARNING !
All installation operations, including manual adjustments, must be fulfilled by a qualified specialist following all safety conditions.
INSTALLATION AND CONNECTION .
Safety instructions:
Before connecting the thermostat, make sure that THE UNIT TO BE THERMALLY CONTROLLED (water heater, pump, etc.) IS NOT CONNECTED to the power supply network, and is in compliance with the instructions in Figure

sheme 2
а) See scheme 3 and scheme 4.

**sheme 3

sheme 4
b)** Unscrew the three bolts and remove the front part of the thermostat. Unravel the power supply wires and connect them to the terminals of the thermostat (Figure 5) following the instructions.

sheme 5

sheme 6
NOTE: See Scheme 6.
To close the front part, the cartridge opening must align with the coupling of the adjustment knob.
CONNECTION
(Scheme 7)
LIMITATION
TERMINAL 2 – opens the circuit when the temperature rises.
TERMINAL C – common contact.
THERMOSTAT
TERMINAL 1 – opens the circuit when the temperature rises.
TERMINAL 2 – closes the circuit when the temperature rises
TERMINAL C – common contact

sheme 7
TEMPERATURE ADJUSTMENT
(see Scheme 8)
A – Reset button (only for TLSC)
B – Knob for temperature adjustmentct

sheme 8

CONNECTING OF SAFETY RELIEF VALVE TO WATER TANK **

**

Stop (Shut-off) valves should never be installed between a safety (relief) valve and the tank.
It is recommended once a year to check the operation of the safety valve.

CONNECTION OF COMBI TANKS WITH HEAT PUMP HEATING INSTALLATION

1. 1. Cold water inlet

2. Stopcock
3. Pressure regulator
4. Check (return) valve
5. Expansion vessel
6. Drain tap
7. Sewerage (Draining)
8. Safety valve
   15 Circulation pump
   16 Three-way valve
   17 Heat pump
   18 Convector

TECHNICAL PARAMETERS to cimbi tank SWPH 250/60 **

**

| | SWPH 250/60
---|---|---
Capacity| L| 305
Capacity of water tank DHW / Buffer tank| L1/L2| 245/60
Height with insulation| H, mm| 1720
Min. vertical clearance| mm| 1841
Diameter| D, mm| Ø 650
Insulation| 50 mm rigid PU
Operating pressure/Maximum temperature Water tank -domestic hot water (DHW)| bar/0C| 10/95
Operating pressure/Maximum temperature coil| bar/0C| 16/110
Operating pressure/Maximum temperature buffer| bar/0C| 3/95
Test pressure| bar| 15
Inlet/Outlet Lower coil S1| S1i/S1o, mm, Rp1”| 1478/528
Coil capacity S1| L| 28
Heat exchange surface S1| m2| 4.27
Prolonged power acc. toDIN 4708; 10°C/80°C/45°C, S1| kW (m3/h)| 94/(2.31)
NL-power coefficient at 60°C, S1| NL 60°C| 29
Pressure drop Δp, S1| Δp, mbar| 300
Electric heating (optional)| кW| 1 x (4.5)
Weight| kg| 200
Inlets / Outlets of water tank DHW
Cold water inlet| A, mm, Rp1”| 528
Hot water outlet| B, mm, Rp1”| 1501
Anode| P1, mm, Rp11/4”| 1720
Thermometer| T, mm, Rp 1/2”| 1483
Recirculacion| R, mm, Rp3/4”| 1320
Additional sensor sleeve| Z2, Z3, mm, Rp1/2”| 638/1010
Sensor sleeve for thermostat| G, mm, Rp1/2”| 1428
Inspection opening / flange| O,Ø, mm| Ø110×180/593
Sleeve for Electric element on inspection opening flange| Uo,mm, Rp11/2”| 593
Air vent sleeve| F1, mm, Rp1/2”| 1720
Inlets / Outlets of buffer tank
Sleeve for Electric element| U, mm, Rp 11/2”| 95
Heat carrier| A1, mm, Rp1”| 95
Heat carrier| A2, mm, Rp1”| 95
Heat carrier| B1, mm, Rp1”| 252
Heat carrier| B2, mm, Rp1”| 252
Sensor sleeve| Z1, mm, Rp1/2”| 252
Air vent sleeve| F2, mm, Rp11/2”| 324

TRANSPORT AND PACKAGING

We recommend to transport the water tank to the installation site in its packaging placed on the pallet, and stretch foil.
During transport and installation, depending on the weight, appropriate safety equipment must be used in accordance with Directive 2006/42/EC.
When transporting items weighing more than 30 kg, the use of pallet jack, fork truck or other hoisting devices is a must Combi tanks are transported on pallets with dimensions of 700 x 700 mm.

WARRANTY

1. Manufacturing defects and materials guarantee
   Manufacturer expressly guarantees that the products it manufactures shall be free from defects in materials and workmanship which can prevent from normal operation under proper and normal use, installation and maintenance for the intended functions of the products, for a period set out in the warranty certificate of the respective water heater model you have bought. The warranty period begins from the date indicated in the purchase invoice. If a product or any component there of is determined to be defective in manufacture or materials, Manufacturer will repair or replace the defective component or product

2. Exclusions and Limitations of Warranty Coverage

3. The customer can claim warranty during warranty period of respective product immediately after any defects have been deter mined, except for in case of noticeable defects at the moment of purchase, in which case the customer must make the claim at the shop immediately after noticing the defect as it is provided for in the general conditions of sale.

  * Accidents, installation on movable structures, negligence, improper care or nonconformity.
  * Failure to observe the installation, use and maintenance instructions set forth in the installation manual of respective product.
  * Improper installation and use as well as changes, especially if they are not made by authorized after-sale service personnel of Manufacturer.
  * Testing and operation pressures greater that values established by Manufacturer and set forth in product manuals, or use of water with characteristic values exceeding: Dissolvable salts – 500 mg/l; Calcium carbonate – 200  

mg/l; Free carbon dioxide – 50 mg/l; ph content – minimum 5 and maximum 12.

2. Freeze, flood, natural disasters or third party actions as well as any interventions into normal functioning conditions of water heaters and the control of Manufacturer.  

The customer as well should monitor the anticorrosion system (magnesium anodе). He
should periodically check the magnesium anode and replace it depending on the geographic location at intervals depending on the type of water (soft of hard) of the region where the water heater is being used.

3. The warranty certificate is considered void for water heaters whose serial identification number has been modified, removed or blurred, or cannot be expressly attested.
4. Damages in the appearance of products shall not be considered as defects except for those ones which cause losses during operation or change technical characteristics of water heaters set forth in brochures.
5. Manufacturer preserves the right, in case of replacement, to deliver another model of water heater in order to fulfill approved  

warranty claims when the original model is not being manufactured.

3. Claiming warranty
   Every customer who has purchased a water heater from Manufacturer and who has good reasons to lay a warranty claim, shall proceed as follows:

4. Immediately notify in writing:

  * The installer, or the company that has sold the water heater to him, or
  * The distributor firm, or
  * The commercial representative of Manufacturer in the region.  

For this purpose the claimant shall fill out a claim form; the latter shall be accompanied by
the document proving the purchase of the water heater (invoice) with the date of purchase in it.

2. After receiving the claim form, Manufacturer considers it and makes decision  

whether the claim has grounds, and whether the defect is within the scope of the warranty set forth in this certificate for limited warranty; after which informs the customer as to its decision and the steps he shall do.

3. The return of a product cannot be done without written authorization issued by the Quality Department. The return procedure shall be according to RMA (Return Material Authorization).
4. If on customer’s request, and when there is reason for urgency, the customer demands immediate replacement of the product he has claimed warranty for, before making the decision as to the claim, said request shall be accompanied by a Purchase requisition from the Commercial Department. After decision for satisfaction of the claim has been made, the Purchase requisition mentioned above will be annulled by issuing a receipt for returned goods; with this receipt the customer can purchase another product with the same price in case the claim has proved grounded.
5. Manufacturer reserves the right to make  

in situ reports from the claims they have received for the purpose of checking every aspect that might be useful for better consideration of warranty claims; for this reason the customer shall not make any changes in installation conditions which are reasons for the claim without prior written consent of the Technical Department.

4. . Limitation of liability
5. Manufacturer is not liable before the customer, neither directly nor indirectly, for any non-fulfillment or delay at applying the warranty obligations which might originate from external pressure of other circumstances outside the Manufacturer.
6. The liability of Manufacturer under this Warranty Certificate is limited to the abovementioned obligations and up to the sum in accordance with the purchase receipt of the product to be claimed; excluded is any liability for indirect damages such as loss of data at information applications, loss of production, thermal variations at the service, etc. which do not violate the applicable regulations of any country concerning product liability.
7. Abovementioned warranty limitations will be applied in any cases, and when they do not violate the regulations in any country concerning product liability. If this circumstance annuls some of preceding clauses, annulment will refer only to this clause, while the others will remain valid. In conclusion, excluded is application of any Regulation pointed out in this Warranty which violates the Law 23/July 10, 2003 and Directive 1999/44/EU concerning water heaters and their use on the territory of the EU.
8. Any other warranty right that is not mentioned in this Warranty Certificate is excluded.

RECYCLING AND WASTE DISPOSAL

Submit all packaging material for recycling according to the local regulations and requirements.
At the end of life cycle of each product its components are due to be disposed of in conformity with regulatory prescriptions.
According to Directive 2002/96/EC regarding electrical and electronic equipment waste, disposal thereof is required separately from the normal flow of solid household waste. Obsolete equipment shall be collected separately from other recyclable waste containing materials with adverse effect on health and environment.
Expired appliances must be collected separately from other recyclable waste containing substances hazardous to health and environment.
Both metal and non-metal parts are sold out to licensed organizations for recyclable metal or non-metal waste collection.
In any case they should not be treated as household waste.

MADE IN E.U.

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