DIODES 27W Charge EV5 Board Instructions

July 30, 2024
DIODES

DIODES 27W Charge EV5 Board

Product Specifications

  • Product Name: PD3.0+PPS/QC4/4+ 27W Class A Quick Charge EV5 Board
  • Release Version: 1.0
  • Maximum Power Output: 27W
  • Quick Charge Support: QC4/4+
  • USB PD Support: PD3.0
  • PPS Support: 3V-11V @ 20mV
  • Efficiency Standards: DOE6 and CoC Tier 2

Product Usage Instructions

Summary

The PD3.0+PPS/QC4/4+ 27W Class A Quick Charge EV5 Board is a high-quality evaluation board designed for testing and evaluating power supply systems.

Key Features

  • System Key Features: SSR Topology Implementation with Opto-coupler for Accurate Step Voltage Controlling, Backward Compatibility with QC4+, USB PD3.0, and PPS Support.
  • AP3302A Key Features: [Insert AP3302A key features from the manual]
  • APR345 Key Features: [Insert APR345 key features from the manual]
  • F75183 Key Features: [Insert F75183 key features from the manual]

The Evaluation Board (EVB) Connections

  • Before connecting the EV5 board, ensure to read and understand the safety instructions provided in the user manual. Make sure all power sources are disconnected before proceeding with the connection process.

System Setup

  • To set up the system, follow the instructions provided in the manual for connecting Fintek’s Qualcomm Quick Charge 4/4+ Charger and Test Tool as outlined in sections 4.2.1 and 4.2.2 respectively.

Frequently Asked Questions

Q: What are the main power specifications of the board?

A: The main power specifications include CV & CC Mode operation, which can be found in Chapter 1 of the user manual.

Q: Does the board support Quick Charge 3.0?

A: Yes, the board offers backward compatibility with QC4+ and supports QC3.0 among other features.

Summary

General Description

  • The 27W QC4/4+ Class A charger Evaluation Board EV5 is composed of three main parts, AP3302A offers the QR PWM switching control & works under the DCM mode with peak current controlling, APR345 is a Synchronous Rectification Controller, and the F75183 is USB PD and Qualcomm Quick Charge 4/4+ Controller for implementing quick charger decoder functions.
  • Based on monitoring D+ & D- and CC1 & CC2 signals, F75183 will interpret desired voltage and current settings, and then feedback information to the primary side AP3302A controller for providing well-regulated voltage and current as well as related power protections.

key Features  System Key Features

  • SSR Topology Implementation with an Opto-coupler for Accurate Step Voltage Controlling
  • QC4+ Offers QC3.0/QC2.0 Backward Compliance
  • Supports the USB PD3.0 Function and PPS (3V-11V@20mV)
  • Meet DOE6 and CoC Tier 2 Efficiency Requirements
  • <75mW No-Load Standby Power

AP3302A Key Features

  • Quasi-resonant operation with Valley Lock under all Lines and Load Conditions
  • Switching Frequency: 22kHz-120kHz
  • Non-audible-noise QR Controlling
  • Soft Start Process during the Start-up Turn-on Moment
  • During the burst mode operation and Low start-up operating quiescent currents, 75 standby power can be achieved
  • Built-in Jittering Frequency Function which is the EMI emission can be improved
  • Internal Auto Recovery OCP, OVP, OLP, OTP Power Protection, cycle-by-cycle current limit, also with DC polarity & transformer short and Brownout Protection

APR345 Key Features

  • Synchronous Rectification Working at DCM, CCM, and QR Flyback
  • Eliminate Resonant Ringing Interference
  • The fewest External Components used

F75183 Key Features

Applications

QC4/4+ Wall Chargers

Main Power Specifications (CV & CC Mode)

Parameter Value
Input Voltage 90Vac to 264Vac
Input standby power < 75mW
Main Output Vo / Io 3V/3A, 5V/3A, 9V/3A, 12V/2.25A

PPS Mode 3V-11V, 20mV/step, 50mA/step
Per Step Voltage| Continuous Mode 200mV,3.6V-12V
PPS 20mV, 3V-11V
Efficiency| 89%
Total Output Power| 27W
Protections| OCP, OVP, UVP, OLP, OTP
XYZ Dimension| 40 x 40 x 25mm
ROHS Compliance| Yes

Evaluation Board Picture

Power Supply Specification

Specification and Test Results

Parameter| Test conditions| Min| Nom| Max| Eff / DoE VI| Eff / Tier2| Test Summary
---|---|---|---|---|---|---|---
VACIN Input Voltage| –| 90 VRMS| 115/230| 264 VRMS| –| –| –
FELINE Frequency| –| 47Hz| 50/60| 64Hz| –| –| –
IIN Input Current| –| –| –| 1.5 ARMS| –| –| Pass
No load Pin| At 230Vac /50Hz, @ 5V, Pin < 75mW|

| ****

| 75mW| –| –| Pass, the test result is 58mW
3V/ 3A @115Vac/230Vac Average efficiency|

Board end

| ****

| ****

3V / 3A

| ****

| ****

77.87%

| ****

81.34%

| Pass, average efficiency is 82.22% / 80.3%
5V/ 3A @115Vac/230Vac Average efficiency| Board end| –| 5V/3A|

| **** 81.39%|

81.84%

| Pass, average efficiency is 87.06% / 86.6%
5V/ 3A @115Vac/230Vac 10% efficiency| Board end|

| 5V/0.3A|

| ****

| ****

72.48%

| Pass, efficiency is 84.9% / 83.04%
9V/ 3A @115Vac/230Vac Average efficiency| Board end|

| 9V/3A|

| 86.60%| 87.30%| Pass, average efficiency is 88.84% / 88.5%
9V/ 3A @115Vac/230Vac 10% efficiency| **** Board end|

| 9V/0.3A| –| –| 76.62%| Pass, efficiency is 84.19% / 84.05%
12V/ 2.25A @115Vac/230Vac Average efficiency| Board end| –| 12V/2.25A| –| 86.20%| 87.30%| Pass, average efficiency is 88.3% / 88.41%
Parameter| Test conditions| Min| Nom| Max| Eff / DoE VI| Eff / Tier2| Test Summary
VACIN Input Voltage| –| 90 VRMS| 115/230| 264 VRMS| –| –| –
FELINE Frequency| –| 47Hz| 50/60| 64Hz| –| –| –
IIN Input Current| –| –| –| 1.5 ARMS| –| –| Pass
No load Pin| At 230Vac /50Hz, @ 5V, Pin < 75mW| –| –| 75mW| –| –| Pass, the test result is 58mW
3V/ 3A @115Vac/230Vac Average efficiency| Board end|

| ****

3V / 3A

| ****

| ****

77.87%

| ****

81.34%

| Pass, average efficiency is 82.22% / 80.3%
5V/ 3A @115Vac/230Vac Average efficiency| ****

Board end

| ****

| ****

5V/3A

| ****

| ****

81.39%

| ****

81.84%

| Pass, average efficiency is 87.06% / 86.6%
5V/ 3A @115Vac/230Vac 10% efficiency| Board end| –| 5V/0.3A| –| –| 72.48%| Pass, efficiency is 84.9% / 83.04%
9V/ 3A @115Vac/230Vac Average efficiency| Board end| –| 9V/3A| –| 86.60%| 87.30%| Pass, average efficiency is 88.84% / 88.5%
9V/ 3A @115Vac/230Vac 10% efficiency| Board end| –| 9V/0.3A| –| –| 76.62%| Pass, efficiency is 84.19% / 84.05%
12V/ 2.25A @115Vac/230Vac Average efficiency| Board end| –| 12V/2.25A| –| 86.20%| 87.30%| Pass, average efficiency is 88.3% / 88.41%

Compliance

Parameter| Test conditions| Min| Nom| Max| Eff / DoE VI| Eff / Tier2| Test Summary
---|---|---|---|---|---|---|---
VACIN Input Voltage| –| 90 VRMS| 115/230| 264 VRMS| –| –| –
FELINE Frequency| –| 47Hz| 50/60| 64Hz| –| –| –
IIN Input Current| –| –| –| 1.5 ARMS| –| –| Pass
**** No load Pin| At 230Vac /50Hz, @ 5V, Pin <

75mW

| ****

| ****

| ****

75mW

| ****

| ****

| Pass, the test result is 58mW
3V/ 3A @115Vac/230Vac Average efficiency| Board end|

| 3V / 3A|

| 77.87%| 81.34%| Pass, average efficiency is 82.22% / 80.3%
5V/ 3A @115Vac/230Vac Average efficiency| Board end| –| 5V/3A| –| 81.39%| 81.84%| Pass, average efficiency is 87.06% / 86.6%
5V/ 3A @115Vac/230Vac 10% efficiency| Board end|

| 5V/0.3A| –| –| 72.48%| Pass, efficiency is 84.9% / 83.04%
9V/ 3A @115Vac/230Vac Average efficiency|
Board end| ****

| 9V/3A|

| 86.60%| 87.30%| Pass, average efficiency is 88.84% / 88.5%
9V/ 3A @115Vac/230Vac 10% efficiency| Board end| –| 9V/0.3A| –| –| 76.62%| Pass, efficiency is 84.19% / 84.05%

Parameter| Test conditions| Min| Nom| Max| Test Summary
---|---|---|---|---|---
Standby Power (mW)| 5V Output| –| –| 75mW| Pass
Output Voltage Tolerance| 3V/0-3A| | 3V| | Pass
Output Voltage Tolerance| 5V/0-3A| 4.75V| 5V| 5.25V| Pass
Output Voltage Tolerance| 9V/0-3A| 8.55V| 9V| 9.45V| Pass
Output Voltage Tolerance| 12V/0-2.25A| 11.4V| 12V| 12.6V| Pass
Output Connector| USB Type C| –| –| –|
Temperature| 90Vac, 9V / 3A| –| –| –| Pass
Dimensions (W /D/ H)| 40mm x 40mm x 25mm| –| –| –| –
Safety| IEC/EN/UL 60950 Standard| –| –| –| –
EMI/EMC| FCC/EN55022 Class B| –| –| –|

Schematic

EV5 Board Schematic

Bill of Material (BOM)

Power Main Board

Bill of Material for Power Main Board

Designator| Comment| Designator| Comment| Designator| Comment
BD1| MSB30KH| CY1| 470pF/Y1| R10| 100kΩ/0603
C1, C2| 15µF/400V| D1| RS1M| R13, R16| 1.8MΩ/1206
C3| 10nF/630V| D2, D5| S07M| R14A| 51Ω/1206
C4| 100pF/50V/0603| D3,| 1N4148WS| R36| 10Ω/0805
C5, C13| 2.2nF/250V/0805| F1| T2AL/250VAC| R22| 47kΩ/0603
C6, C7| 2.2µF/100V/1206| L2| 220µH| | R29, R30| | 0.82Ω/1206
C8| 680µF/16V| LF1| 10mH| | R38| | 10Ω/0603
C12| 4.7µF/50V/1206| Q1| | DMJ65H650SCTI,

TO220

| R39| 110K//0603
C10| 22µF/400V| Q2| | DMTH10H010LCT| T1| | TRANS-RM8
C17| 1nF/200V/0805| Q3| DMN24H3D| U4| APR345
C23| 100nF/50v/0603| R3, R4| | 100kΩ/1206| ZD1| | 15V Zener
C22| 27nF/50V/0603| R8, R12| | 2Ω/0603| |

Controller Daughter Board (EV5)

Bill of Material for Daughter Board

Designator| | | Comment| | | Designator| | Comment| | Designator| Comment
C9| | | 0.1uF/25V| | | D4, D6| | 1N4148WS| | R18| 10R
C11| | | 4.7uF/50V| | | JP1| | JTAG| | R19| 33
C14| | | 0.1uF| | | Q4, Q5| | DMP2007UFG| | R20| 100 ohm
C15, C16| | | 2.2uF| | | R1, R2| | 20K| | R25| 200K
C18| | | 10nF| | | R5, R35| | 100K| | R27, R31, R33, R34| 0
C19| | | 0.1uF| | | R6| | 14K| | R28| 10K
C24, C25, C26, C27| | | 10pF/50V| | | R7, R21, R23, R24| | 470K| | R32| 56K
C28| | | 47nF/50v| | | R9| | 51R| | R37| 100K NTC
C29| | | 220pF/50V| | | R11, R26| | 1K| | TVS1, TVS2, TVS3, TVS4| DESD5V0S1BA
C30| | | 1nF/50V| | | R14| | 20mR| | U1| F75183
C33| | | 1uF/50V| | | R15| | 51R| | U2| PC-4PIN
CN1| | | TYPE C RECEPTACLE| | | R17| | 2.2K| | U3| AP3302A
U5| | | TL432| | | | | | | |

Schematics Description

AC Input Circuit & Differential Filter

  • There are three components in the section. The Fuse F1 protects against over-current conditions which occur when some main components fail.
  • The LF1 is a common mode chock for the common mode noise suppression filleting because each coil with large impedance.
  • The BD1 is a rectifier and converts alternating current & voltage into direct current & voltage. The C1, L2, C2, C3 & C10 are composted of the Pi filter for filtering the differential switching noise back to the AC source.

AP3302A PWM Controller

  • The AP3302A PWM controller U1 and Opto-Coupler U2 and Q1 are the power-converting core components. Connected to filtered output after the bridge circuit, the R13 & R16 resistor path will provide start-up voltage and current during starting up through Vcc (Pin 5). Subsequent VCC power will be provided by voltage feedback from middle-tapped auxiliary winding through two options, R12-D5 and R8-D2-Q3-D3, depending on the desired output voltage.
  • This design is to accommodate the required wide voltage range to support various protocols (including QC 4/USB PD Programmable Power Supply PPS), from 3V to 12V.
  • Based on feedback from the secondary side (Pin CATH of F75183 Decoder) to the primary side (FB pin of AP3302A) through Opto-coupler U2, AP3302A will switch ON and Off Q1 to regulate the desired voltage and current on the secondary side.
  • APR345 Synchronous Rectification (SR) MOSFET Driver
  • APR345 operates in DCM mode in this design and drives the Q2 MOSFET based on the secondary side transformer on/off duty cycle.
  • As the power loss with the APR345-controlled MOSFET Q2 is less than that with Schottky Diodes, the total efficiency can be improved.

F75183 QC4/4+ Decoder & Protection on /off P MOSFET and Interface to Power Devices

The few sets of important pins provide critical protocol decoding and regulation functions in F75183.

  1. CC1 & CC2 (Pin 19, 20): CC1 & CC2 (Configuration Channel 1 & 2) are defined by USB PD spec to provide the channel communication link between power source and sink devices.
  2. D+ & D- (Pin 25, 24): While defined under USB PD for data transfer only, D+ and D- are used in QC4+ to provide voltage information and backward compatibility with QC2.0 and QC3.0 devices.
  3. Constant Voltage (CV): The CV is implemented by sensing VBUS voltage before Q4 P-Mosfet via the resistor divider ratio (R1 & R6) and comparing with the U5 TL432 internal reference voltage to generate a CV compensation signal through U1 photo coupler to primary side PWM IC AP3302A FB pin & tune the duty cycle time for maintaining desired Vbus voltage. This voltage ratio point also is connected to with F75183 decoder IC FBD pin (pin 7), through the FBD pin the output voltages can be adjusted by firmware programming to satisfy the PD or QC devices that need the different voltage requirements.
  4. Constant Current (CC): The CC mode is implemented by sensing across current sense resistor (R14=20mohm) voltage and feeds it into F75183 inner current sense amplifier, and then comparing with internal set programmable reference voltage to generate a current limited compensation signal and send it to primary side PWM AP3302A controller through FBD pin, U5 TL432 and U1 photo coupler.
  5. EN_VBUS (Pin 14) to PMOSFET Gate: The pin is used to turn on/off the Vbus load switch (Q4 & Q5) to enable/disable voltage output to the Vbus.
    • Two back-to-back MOSFETs (Q4 & Q5) are required to prevent reverse current from the attached battery source.

The Evaluation Board (EVB) Connections

Quick Start Guide Before Connection

  1. Before starting the QC4/4+ 27W EVB test, the end user needs to prepare the following tools and manuals.
  2. Prepare a certified three-foot Type-C cable and a Standard-A to Micro-B Cable.
  3. The Standard-A to Micro-B cable should be connected to the Test Tool’s Micro-B receptacle & Adapter Standard-A receptacle respectively.
  4. Connect the test tool input to the Micro-B power supply output.
  5. A type-C cable for the connection between the Test Tool and 27W Adapter Type-C receptacles.
  6. Connect the 27W Adapter input to the AC power supply output.
  7. Ensure that the AC source is switched OFF or disconnected before the connection steps.

System Setup

Fintek’s Qualcomm Quick Charge 4/4+ Charger

Fintek’s Qualcomm Quick Charge 4/4+ Test Tool

  • A. Type-C connector
  • B. Micro-B (5V Power Input)
  • C. Protocol Switch
  • D. 80 Port For Voltage
  • E. 80 Port For Protocol
  • F. START
  • G. UP
  • H. DOWN
  • Figure 9: The Test Tool Input & Output and Connections

Testing the Evaluation Board

Input & Output Characteristics Input Standby Power

Vin(Vac)| Fin(Hz)| Vin(V)| In(A)| PF| Pin(W)| Vout(V)| Iout(A)| Pout(W)
---|---|---|---|---|---|---|---|---
90| 60| 90.1| 0.003| 0.13| 0.033| | |
115| 60| 115.12| 0.003| 0.21| 0.035|
| |
230| 50| 230.14| 0.03| 0.08| 0.057| | |
264| 50| 264.15| 0.003| 0.08| 0.067|
| |

Input Power Efficiency at Different AC Line Input Voltage

Efficiency (+12VDC)

Vin(Vac)| Fin(Hz)| Vin(V)| In(A)| PF| Pin(W)| Vout(V)| Iout(A)| Pout(W)| Pd(W)| Eff(%)
---|---|---|---|---|---|---|---|---|---|---
90| 60| 89.920| 0.615| 0.558| 31.037| 12.168| 2.251| 27.37| 3.27| 89.32%
115| 60| 115.000| 0.514| 0.517| 30.681| 12.138| 2.251| 27.32| 3.36| 89.05%
230| 50| 230.080| 0.339| 0.394| 30.522| 12.137| 2.251| 27.32| 3.20| 89.51%
264| 50| 264.110| 0.318| 0.364| 30.646| 12.160| 2.251| 27.37| 3.27| 89.32%

Efficiency (+9VDC)

Vin(Vac)| Fin(Hz)| Vin(V)| Iin(A)| PF| Pin(W)| Vout(V)| Iout(A)| Pout(W)| Pd(W)| Eff(%)
---|---|---|---|---|---|---|---|---|---|---
90| 60| 89.930| 0.612| 0.567| 31.278| 9.109| 3.001| 27.34| 3.94| 87.39%
115| 60| 114.990| 0.513| 0.520| 30.743| 9.041| 3.001| 27.13| 3.61| 88.25%
230| 50| 230.180| 0.331| 0.401| 30.640| 9.061| 3.002| 27.20| 3.44| 88.78%
264| 50| 264.210| 0.314| 0.370| 30.815| 9.099| 3.001| 27.31| 3.51| 88.61%

Efficiency (+5VDC)

Vin(Vac)| Fin(Hz)| Vin(V)| Iin(A)| PF| Pin(W)| Vout(V)| Iout(A)| Pout(W)| Pd(W)| Eff(%)
---|---|---|---|---|---|---|---|---|---|---
90| 60| 90.010| 0.381| 0.511| 17.647| 5.039| 3.001| 15.12| 2.52| 85.69%
115| 60| 115.010| 0.324| 0.465| 17.501| 5.024| 3.001| 15.08| 2.42| 86.15%
230| 50| 230.120| 0.211| 0.361| 17.560| 5.028| 3.011| 15.14| 2.42| 86.21%
264| 50| 264.230| 0.194| 0.345| 17.691| 5.040| 3.001| 15.13| 2.57| 85.50%

Efficiency (+3VDC)

Vin(Vac)| Fin(Hz)| Vin(V)| Iin(A)| PF| Pin(W)| Vout(V)| Iout(A)| Pout(W)| Pd(W)| Eff(%)
---|---|---|---|---|---|---|---|---|---|---
90| 60| 90.040| 0.262| 0.455| 10.789| 2.973| 2.941| 8.74| 2.05| 81.04%
115| 60| 115.080| 0.223| 0.429| 10.826| 2.973| 2.951| 8.77| 2.05| 81.04%
230| 50| 230.120| 0.137| 0.348| 10.987| 2.973| 2.951| 8.77| 2.21| 79.85%
264| 50| 264.240| 0.124| 0.336| 10.987| 2.973| 2.930| 8.71| 2.28| 79.28%

Average Efficiency at Different Loading

Average Efficiency (+12VDC)

Vin(Vac)| Fin(Hz)| Vin(V)| Iin(A)| PF| Pin(W)| Vout(V)| Iout(A)| Pout(W)| Pd(W)| Eff(%)| Average

EFF(%)

---|---|---|---|---|---|---|---|---|---|---|---
115| 60| 115.000| 0.514| 0.517| 30.681| 12.138| 2.251| 27.323| 3.358| 89.05%| 88.30%
115| 60| 115.030| 0.414| 0.485| 23.047| 12.143| 1.687| 20.485| 2.562| 88.88%
115| 60| 115.060| 0.303| 0.446| 15.456| 12.159| 1.125| 13.679| 1.777| 88.50%
115| 60| 115.090| 0.176| 0.396| 7.881| 12.167| 0.562| 6.838| 1.043| 86.76%
230| 50| 230.080| 0.339| 0.394| 30.522| 12.137| 2.251| 27.320| 3.202| 89.51%|
88.41%
230| 50| 230.100| 0.268| 0.370| 22.943| 12.133| 1.687| 20.468| 2.475| 89.21%
230| 50| 230.110| 0.187| 0.356| 15.425| 12.131| 1.125| 13.647| 1.778| 88.48%
230| 50| 230.130| 0.102| 0.333| 7.899| 12.151| 0.562| 6.829| 1.070| 86.45%

Average Efficiency (+9VDC)

Vin(Vac)| Fin(Hz)| Vin(V)| Iin(A)| PF| Pin(W)| Vout(V)| Iout(A)| Pout(W)| Pd(W)| Eff(%)| Average

EFF(%)

---|---|---|---|---|---|---|---|---|---|---|---
115| 60| 114.990| 0.513| 0.520| 30.743| 9.041| 3.001| 27.132| 3.611| 88.25%| **** 88.84%
115| 60| 115.030| 0.407| 0.488| 23.041| 9.095| 2.251| 20.473| 2.568| 88.85%
115| 60| 115.060| 0.304| 0.443| 15.378| 9.111| 1.501| 13.676| 1.702| 88.93%
115| 60| 115.090| 0.173| 0.404| 7.753| 9.135| 0.758| 6.924| 0.829| 89.31%
230| 50| 230.180| 0.331| 0.401| 30.640| 9.061| 3.002| 27.201| 3.439| 88.78%|


**** 88.50%

230| 50| 230.200| 0.260| 0.383| 22.963| 9.061| 2.251| 20.396| 2.567| 88.82%
230| 50| 230.220| 0.182| 0.366| 15.375| 9.077| 1.501| 13.625| 1.750| 88.62%
230| 50| 230.140| 0.099| 0.340| 7.767| 9.092| 0.750| 6.819| 0.948| 87.79%

Average Efficiency (+5VDC)

Vin(Vac)| Fin(Hz)| Vin(V)| Iin(A)| PF| Pin(W)| Vout(V)| Iout(A)| Pout(W)| Pd(W)| Eff(%)| Average

EFF(%)

---|---|---|---|---|---|---|---|---|---|---|---
115| 60| 115.010| 0.324| 0.465| 17.501| 5.024| 3.001| 15.077| 2.424| 86.15%| 87.06%
115| 60| 115.040| 0.256| 0.452| 13.119| 5.041| 2.258| 11.383| 1.736| 86.76%
115| 60| 115.070| 0.182| 0.419| 8.774| 5.065| 1.515| 7.673| 1.101| 87.46%
115| 60| 115.090| 0.096| 0.379| 4.401| 5.089| 0.760| 3.868| 0.533| 87.88%
230| 50| 230.120| 0.211| 0.361| 17.560| 5.028| 3.011| 15.139| 2.421| 86.21%|
86.60%
230| 50| 230.110| 0.162| 0.351| 13.188| 5.053| 2.251| 11.374| 1.814| 86.25%
230| 50| 230.130| 0.113| 0.338| 8.825| 5.079| 1.511| 7.674| 1.151| 86.96%
230| 50| 230.140| 0.062| 0.311| 4.453| 5.102| 0.759| 3.872| 0.581| 86.96%

Average Efficiency (+3VDC)

Vin(Vac)| Fin(Hz)| Vin(V)| Iin(A)| PF| Pin(W)| Vout(V)| Iout(A)| Pout(W)| Pd(W)| Eff(%)| Average

EFF(%)

---|---|---|---|---|---|---|---|---|---|---|---
115| 60| 115.080| 0.223| 0.429| 10.826| 2.973| 2.951| 8.773| 2.053| 81.04%| 82.22%
115| 60| 115.090| 0.176| 0.410| 8.298| 3.001| 2.258| 6.776| 1.522| 81.66%
115| 60| 115.100| 0.129| 0.387| 5.549| 3.034| 1.515| 4.597| 0.952| 82.83%
115| 60| 115.120| 0.067| 0.358| 2.790| 3.067| 0.758| 2.325| 0.465| 83.33%
230| 50| 230.120| 0.137| 0.348| 10.987| 2.973| 2.950| 8.770| 2.217| 79.82%|
80.30%
230| 50| 230.120| 0.109| 0.338| 8.529| 3.001| 2.258| 6.776| 1.753| 79.45%
230| 50| 230.130| 0.076| 0.322| 5.705| 3.034| 1.516| 4.600| 1.105| 80.62%
230| 50| 230.140| 0.042| 0.294| 2.864| 3.068| 0.759| 2.329| 0.535| 81.31%

Output CV & CC Mode Testing

QC Series Compatible Mode Testing

QC 2.0 Mode Testing

Continuous Mode 200mV/Step Testing

QC4/4+ CV Accuracy 20mV/Step Testing (PPS Support)

QC4/4+ CC Accuracy 50mA/Step Testing (PPS Support)

Key Performance Waveforms

AC Input Requirements AC Brownout on/off

| | Input AC Reading
---|---|---
Turn_Off| Max Load| 75Vac
Min Load| 72.3Vac
Turn_On| Max Load| 82.9Vac
Min Load| 82.6Vac

AC Line Slow Transients (Sag/Surge)

27W QC4/4+ System Start-up Time & Hold-up Time

Q1 /Q2 Main Switching Voltage MOSFET Stress on at 12V/ 2.25A Loading

System Output Ripple & Noise with @ 1.2m Cable End

Output Voltage Transition Time

Figure 38: 5V→12V Fall Time: 21.8ms
Figure 39: 12V→5V Fall Time: 6.7ms

Thermal Testing

Test Condition: Vin=90V Vo=9V Io=3A Open Frame

| Temperature
---|---
Ambient Temp.| 24.7℃
Bridge| 82.6℃
Q3| 80.5℃

EMI (CE) Testing

IMPORTANT NOTICE

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LIFE SUPPORT

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A.Life support devices or systems are devices or systems which:

  1. are intended to be implanted into the body, or
  2. support or sustain life and whose failure to perform when properly used under instructions for use provided in the labeling can be reasonably expected to result in significant injury to the user.
  • A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or to affect its safety or effectiveness.
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  • Copyright © 2017, Diodes Incorporated
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Documents / Resources

| DIODES 27W Charge EV5 Board [pdf] Instructions
QC4-4, PD3.0 PPS, 27W, 27W Charge EV5 Board, 27W, Charge EV5 Board, Board
---|---

References

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