DVO WP Suspension Base Charts User Guide
- July 17, 2024
- DVO WP
Table of Contents
DVO WP Suspension Base Charts
WARNING
Be sure to read this manual carefully before using your DVO suspension. Throughout this manual, reference is made that “an accident” could occur. Any accident may cause damage to the product, SERIOUS INJURY, OR DEATH.
These instructions contain important information about the correct installation, guidelines for setup, service and maintenance of your suspension. Nevertheless, please be informed that special knowledge and tools are essential to install, service and to maintain DVO / WP Suspension.
Common mechanical knowledge may not be sufficient to repair, service or maintain your suspension. Therefore we strongly recommend getting your suspension installed, serviced and/or maintained by a trained and qualified bicycle mechanic. Improper installation, service or maintenance can result in an accident.
Forks and rear shocks contain fluids and air under extreme pressure. DO NOT attempt to disassemble any portion of a DVO / WPSuspension product unless instructed to do so by a DVO / WP Suspension authorized technician.
Only use genuine DVO / WP Suspension replacement parts. Modification, improper service, or the use of aftermarket replacement or spare parts may result in an accident and VOIDS the warranty of your product.
DVO / WP Suspension forks and rear shocks are designed for the usage by a
single rider only.
DO NOT use DVO / WP Suspension products on any powered vehicle that is not a
pedal-assist Class-1 or Class-3 e Bike.
Always be equipped with proper safety gear. This includes a properly fitted and fastened helmet. According to your riding style you should use additional safety protection. Make sure your equipment is in flawless condition.
Make sure you select the correct fork and rear shock according to your frame manufacturer specification. Installing suspension that does not match the geometry of your frame could result in a failure of the suspension itself and void the suspension warranty. Installing a fork or rear shock not designed for your frame will change the geometry and handling of your bike.
Learn how to ride and train your skills. Know your limits and never ride beyond those. Study all other manuals provided with your bicycle and make yourself familiar with all components mounted to your bike.
PRE-RIDE SAFETY CHECK
- DO NOT ride your bicycle if any of the following test criteria is not passed. Riding your bike without eliminating any defect or carrying out the necessary adjustments can result in an accident, SERIOUS INJURY OR DEATH.
- Do you notice any cracks, dents, bent, or tarnished parts of your suspension fork or shock, or any other part of your bicycle? If so, please contact a qualified DVO / WP bicycle mechanic to check your fork, shock, seat post, saddle, and complete bike.
- Do you notice any oil leaking from your fork and/or shock? If so, please consult a trained and qualified bicycle mechanic to check your suspension and bike before riding.
- Make sure your wheel is attached and centered properly in order to avoid any contact with the suspension fork or brake system.
- Make sure your axle system is secure. There should be no play between the hub and fork lower.
- Make sure your brakes are properly installed, adjusted, and work properly. This also applies to every other part of your bike like handlebars, pedals, cranks arms, seat post, saddle, etc.
- Check the cable length and routing of your braking components. Make sure they do not interfere with your steering actions or full compression and extension of your suspension.
- Check your shock hardware and ensure there is no play between the shock and mounting surfaces. Ensure your shock hardware is tightened to the bike manufacturer’s recommend torque before riding.
OTT BASE SETTING CHART
TOOLS NEEDED
- CASSETTE Tool
- TORQUE Wrench
- Nr. 8mm Inbus bit (Hex Key)
HOW TO
- Release the air from the spring leg.
- Use the cassette tool and remove the Air Spring Top Cap.
- Use the torque wrench and the Nr. 8mm Inbus bit to tighten the volume spacer and air spring top cap together, to the recommended torque specs.
- Reinstall the air spring top cap back on the spring leg and tighten to 20 Nm.
- Pump the fork to your desired pressure.
AIR PRESSURE BASE SETTING CHART
OTT Forks have no volume spacers pre-installed. DO NOT install volume spacers
on your OTT fork.
SL Forks come with 3 volume spacers pre-installed. Only a maximum of 4 volume
spacers should be installed.
SAG MEASUREMENT
Fork Travel | 15% | 20% | 30% |
---|---|---|---|
170mm | 26mm | 34mm | 51mm |
160mm | 24mm | 32mm | 48mm |
HSC BASE SETTING CHART
LSC BASE SETTING CHART
OTT & SL REBOUND BASE SETTING CHART
JADE X & TOPAZ
BLADDER PRESSURE BASE SETTING CHART
- Recommended Initial Setting / DO NOT exceed 180psi or go below 140psi.
AIR PRESSURE BASE SETTING CHART
*JADE X shocks have no Air Valve, thus no Air Pressure Settings.
SAG MEASUREMENT
Shock Travel | 25% | 30% |
---|---|---|
65mm | 16mm | 20mm |
60mm | 15mm | 18mm |
COIL SPRING RATE CHART
Rider Weight | Spring Rate |
---|---|
lbs | kg |
120-139 | 54-63 |
140-159 | 64-72 |
160-179 | 73-81 |
180-199 | 82-90 |
200+ | 100+ |
- One rotation equals 1mm of preload.
- DO NOT exceed 6mm of preload. Change coil’s spring rate to achieve your desired sag.
SAG MEASUREMENT
Shock Travel | 20% | 30% |
---|---|---|
65mm | 13mm | 20mm |
60mm | 12mm | 18mm |
HSC BASE SETTING CHART
LSC BASE SETTING CHART
REBOUND BASE SETTING CHART
- Recommended Initial Setting
REBOUND BASE SETTING CHART
- Recommended Initial Setting
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