mafell BionicBack BB-1 Exo Stabiliser Instruction Manual

mafell BionicBack BB-1 Exo Stabiliser

Product Information

Specifications

• Product Name: Exo-Stabilisator BionicBack BB-1
• Manufacturer: hTRIUS GmbH
• Weight: 1180g
• Dimensions: 55 x 37 x 33 cm
• Materials: Plastic (PP, PE, PES, PA), Metal (Stainless Steel),
  Textile (PES, Natural Rubber, PA 6.6, Cotton)

Product Description
The Exo-Stabilisator BionicBack BB-1 is designed to provide stabilization and support for the back during various activities. It is made of high-quality materials to ensure durability and comfort.

Usage Instructions

Startup

1. Adjust the Exo-Stabilisator to fit comfortably on your back.
2. Secure the straps firmly but not too tight to allow movement.
3. Ensure all adjustable parts are set according to your body’s requirements.

During Use

1. Use the Exo-Stabilisator during activities that require back support such as lifting heavy objects or physical labor.
2. Avoid sudden movements that may strain your back while wearing the stabilizer.

Maintenance

1. Regularly check the straps and buckles for any signs of wear and tear.
2. Clean the stabilizer with a damp cloth and mild detergent if necessary.

Storage

1. Store the Exo-Stabilisator in a cool, dry place away from direct sunlight.
2. Avoid folding or bending the stabilizer to maintain its shape.

FAQ

• Q: How do I adjust the Exo-Stabilisator for a perfect fit?
  

  • A: To adjust the stabilizer, loosen or tighten the straps and ensure all parts are aligned with your back’s natural curvature.

• Q: Can I wear the Exo-Stabilisator all day?
  

  • A: It is recommended to take breaks and not wear the stabilizer continuously for extended periods.

Exo Stabiliser BionicBack BB-1

WARNING
Please read all safety information and instructions. Failure to observe the safety information and instructions can cause serious injuries. Retain all safety information and instructions for future reference.

2006/42/EG    ISO 12100

BionicBack BB-1    Art.-Nr. 095262

hTRIUS GmbH

Signs and symbols

This symbol indicates tips for the user and other useful information.

Product information
for Exo Stabiliser BionicBack BB-1 with product no. 095262

Manufacturer´s data
hTRIUS GmbH, Brunnenstrasse 10, D-72160 Horb / Neckar, Phone +49 (0) 7451/554690

Distributor
MAFELL AG, Beffendorfer Straße 4, D-78727 Oberndorf / Neckar, Phone +49 (0)7423/812-0, Fax +49 (0)7423/812-218, e-mail: mafell@mafell.de

Technical data

stainless steel

Textile fabric constituents: PES, natural rubber, PA 6.6, cotton

Scope of supply

• 1 Exo stabiliser BionicBack BB-1
• 1 Tool bag TZ-WT30
• 1 Extension kit
• 1 Instruction manual

Notes regarding hazards resulting from misuse

Residual risk arising from use in the area of application

Other information

• The BionicBack must only be used in ambient temperatures between 0 °C…+40 °C.
• The standard size of the BionicBack is suitable for the following body dimensions:
  • Waist circumference up to 120 cm
  • Thigh circumference up to 67 cm
  • Body height from 150 cm to 200 cm

If required, an extension kit is included in the scope of supply.

The BionicBack can be used both indoors and outdoors. The BionicBack must be protected from heavy rainfall and permanent direct solar radiation.

Intended use of the BionicBack
The BionicBack is worn on the back like a backpack and must be adjusted to the body dimensions of the wearer before use. If used correctly, the BionicBack supports the wearer by supporting bent over body positions and reinforcing bending movements. This can reduce harmful stresses caused by repetitive and prolonged activities.

Product description

1. Bionic back part
2. Shoulder straps with pad
3. Height-adjustable chest strap with click fastener
4. Waist strap with click fastener
5. Leg shell with pad and click fastener
6. Adjustable retaining strap with Velcro connection to the leg shell
7. Adjustment strap dynamic support (right)
8. Adjustment strap static support (left)
9. Freewheel rope

The colour or appearance of the actual physical product can deviate from the illustration, depending on the product version.

Putting into operation

Preparation

• 1. & 2. Open the adjustment buckles at the hip elements on the left and right.
• 3. Extend the shoulder straps to their full length.
• 4. Release the Velcro fastener of the retaining strap from the leg shell.
• 5. Open the click buckles of the leg shells.
• 6. Open the click buckles at the waist and chest strap.

Step 1: Donning

• Simply don the BionicBack like you would a backpack.
• All buckles and fasteners are open.
• Slip both arms into the shoulder straps.

Step 2 : Closing the chest strap
Close the click buckle of the chest strap.

Step 3: Adjusting the chest strap

• The height of the chest strap can be adjusted by sliding it along the shoulder strap.
• Position the chest strap approx. 5 cm below the collarbone.
• Shorten the chest strap by pulling on the belt strap.

Step 4: Closing the waist strap
Close the click buckle of the waist strap at the level of the navel.

Step 5 : Adjusting the waist strap

• Alternately pull the waist strap sideways to the left and right to pull it tighter.
• Pay attention to a centred fit – the waist strap can have a comfortably loose fit.

Step 6: Adjusting the shoulder strap

• Pull at the top belt to shorten the shoulder strap.

• Pay attention that you do not adjust the shoulder straps too tightly. The mobility of your arms should not be restricted.

• Pay attention that you have positioned the system correctly.

• The shaping of the back part snugly moulds to the natural shape of your back.

• Thus, compressive forces are introduced at the correct points and your posture is supported.

• The waist strap is approximately located at the level of the navel.

Step 7 : Closing the leg shell

• Close the click fastener of the leg shell.
• The leg shell should be positioned in the middle of the thigh – between hip and knee.
• Pull the end of the belt strap to pull the leg shell tighter.
• Pay attention to a comfortable fit.

Step 8: Closing the Velcro of the retaining strap

• Place the retaining strap around your thigh.
• Open the Velcro clamp at the leg shell and insert the end of the retaining strap.
• The length of the retaining strap can be variably adjusted.

Step 9 : Second leg
Repeat step 7 and 8 for your other leg.

Step 10 : Adjusting the dynamic support

• Use the red adjustment strap on the right hand side to adjust the infinitely variable dynamic support.
• To do so, pull the red adjustment strap out of the hip shell and close the adjustment buckle.
• The textile shell at your buttocks contracts and adapts to your body.
• You can change the setting at any time by opening the adjustment buckle.

Step 11: Testing the dynamic support

• The dynamic setting is perfectly suited to flexible and deep lifting.
• Test the support by performing many different lifting operations.
• To change the setting, open the adjustment buckle by pulling the adjustment strap to the side. This deactivates the support so it can be readjusted.

With the dynamic adjustment on the right hand side, support is already activated in the system and it is fully operational.
If you have to frequently bend down deeply it can be sufficient to only work with the dynamic support.
For less dynamic applications, there is another adjustment option: The static support can be additionally activated on the left hand side.

Step 12: Adjusting the static support

• The static support on the left hand side is activated in addition by means of the red adjustment strap.
• To do so, pull the red adjustment strap out of the hip shell and close the adjustment buckle.
• Open the buckle again to change the adjustment or to deactivate the support.

Step 13 : Testing the static support

• Also test the static support by performing different bending movements.
• Depending on the setting, the static support takes effect after a certain bending angle and has a cushioning effect.
• Find the right setting for your work.

Step 14 : Stowing away the ends of the belt strap

• As soon as the settings of the belt straps are suitable, you can stow away the ends of the belt strap in the elastic loops.
• This applies to the protruding strap ends at the chest, waist and leg straps.

Step 15: Stowing away the adjustment straps
After adjusting the support, you can now also stow away the protruding red adjustment strap in the elastic loops of the waist strap.

During operation

To experience ideal support from the BionicBack, there is an individual combination of settings for every application and every body. The best way to find this individual combination is to initially test many different settings.

For this purpose, you can at any time also adjust the position of your shoulder, waist and leg straps.

Below you will find a few potential scenarios and hints to find the suitable setting

support against a hunched back but should by no means block your bending movement. Test the system again without support (open the adjustment buckles at the left and right hip shell) and then bit by bit make the adjustment on the left hand side and then on the right hand side. Determine a suitable setting for your bending movement in this manner.
The leg shells slide up and down your thighs.| Have you set the adjustable retaining strap to the correct length? Have you secured the retaining strap on the leg shell? This will keep the leg shell in position. If you have already done this, it may be helpful to pull the leg shells somewhat tighter.
The support is rather weak although both setting ranges have been fully exhausted.| For shorter and/or more slender persons it is recommended to pull the leg shells somewhat further down the thigh in direction of the knee and to adjust them more tightly there. This pretensions the support modules so they can take effect sooner.
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Taking out of operation
To take off the BionicBack, first deactivate both supports by opening the adjustment buckles in both hip elements. If you then bend slightly forward, the system will automatically extend. Expand all straps one after the other, release the retaining straps and open the fasteners. Now you can slip out of the shoulder straps.

Expanding the hip and shoulder straps before opening the fasteners will make it easier to don the BionicBack next time.

Maintenance

Maintenance checklist for the semi-annual inspection

All mechanical components are in good order.

The textile fabrics exhibit no open gaps or holes.

|
The elastic components continue to offer adequate elastic recoil force.|
The fastening buckles at the waist and legs close tightly and securely.|
The red freewheel rope is not damaged. No abrasion chips emerge from the rope guide tubes.|

Wear parts
The following components are wear parts and should be regularly checked:

Elastic force elements
After approximately 1 million load cycles, the elastic components can lose their elasticity. In addition, environmental influences such as UV radiation, high operating temperatures or ozone ventilation can negatively influence the service life. Please check the elastic recoil force of the components during the semi-annual inspection interval.

Freewheel rope and rope guide tubes
On visual inspection, the force transmission components must not exhibit any damage. Dirt can cause signs of wear to appear in the course of the service life.
In case of damage, please contact your Mafell specialist dealer or our service at service@mafell.de  phone +49 (0)7423/812-260.

Cleaning/hygiene
For regular cleaning or for cleaning when a BionicBack is used by several persons, the hygiene pads – 5 in total – can be removed and cleaned or replaced.
Cleaning instructions for the hygiene pads

Do not use any fabric softener, dry in a flat position after cleaning.

Replacing the hygiene pads

• Release the Velcro connection of the individual hygiene pads from shoulder shell, hip shell and leg shell.
• Secure a cleaned set of pads in these positions.(Caution: Hip pad left/right according to illustration)

After removing the hygiene pads, you can wipe the BionicBack with a damp cloth.

Storage
For storage, the BionicBack and its components must be hung up in a dry environment and only in dry condition. Avoid direct solar radiation.

Repair / Service/ Disposal
In case of damage or queries regarding the need for maintenance or disposal, please contact your Mafell specialist dealer or our service at service@mafell.de  phone +49 (0)7423/812-260.

Optional accessories
Pad replacement kit BB-PWS (hygiene pads, 5 pieces) – Order No. 095269

Liability
A safe operation of the BionicBack is guaranteed if you observe the safety instructions regarding its use and maintenance.

MAFELL AG cannot be held liable for the following

• Personal injuries or damage to property due to non-observance of the information and recommendations in the instruction manual.
• Personal injuries or damage to property due to changes to the product or inappropriate use as well as use of non-original spare parts.

WARRANTY

Upon presentation of the warranty document (original invoice), we will carry out all repairs free of charge in accordance with the applicable warranty provisions, processing and mounting faults free of charge on presentation of this properly filled-in Guarantee Certificate and your original receipt. This is not valid for consumables and wearing parts. For this purpose, the machine or the appliance is to be forwarded freight paid to our plant or to an authorized MAFELL repair service. Refrain from trying to carry out the repairs yourself as otherwise your warranty claim will become extinct. We do not accept any liability for any damage resulting from improper handling or normal wear.

• MAFELL AG
• Beffendorfer Straße 4, D-78727 Oberndorf / Neckar
• Telefon +49 (0)7423/812-0
• Fax +49 (0)7423/812-218
• Internet: www.mafell.de
• E-Mail: mafell@mafell.de

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