Char-Boil 18402082 Portable Gas Grill User Manual
- June 6, 2024
- Char-Boil
Table of Contents
Char-Boil 18402082 Portable Gas Grill
OVERVIEW
DANGER:
If you smell gas:
- Shut off gas to the appliance.
- Extinguish any open flame.
- Open lid.
- If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
Failure to follow these instructions could result in fire or explosion which could cause property damage, personal injury or death.
WARNING:
- Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
- An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
WARNING:
- This manual contains important information necessary for the proper assembly and safe use of the appliance.
- Read and follow all warnings and instructions before assembling and using the appliance.
- Follow all warnings and instructions when using the appliance.
- Keep this manual for future reference
CAUTION:
Some parts may contain sharp edges — especially as noted in the manual!
Wear protective gloves if necessary.
INSTALLER/ASSEMBLER: Leave these instructions with the consumer.
CONSUMER: Keep this manual for future reference.
WARNING:
MOST SURFACES ON THIS UNIT ARE HOT WHEN IN USE.
USE EXTREME CAUTION.
KEEP OTHERS AWAY FROM THE UNIT. ALWAYS WEAR PROTECTIVE CLOTHING TO PREVENT
INJURY.
Safety Symbols
The symbols and boxes shown below explain what each heading means. Read and
follow all of the messages found throughout the manual.
WARNING:
Indicates a potentially hazardous situation that, if not avoided, could
result in death or serious injury.
DANGER:
Indicates an imminently hazardous situation that, if not avoided, will
result in death or serious injury.
CAUTION:
Indicates a potentially hazardous situation or unsafe practice which, if
not avoided, may result in minor or moderate injury.
CAUTION:
- For residential use only. Not intended for commercial use.
- Do not leave appliances unattended. Keep children and pets away from appliances at all times.
DANGER:
- Never operate this appliance unattended.
- Never operate this appliance within 10 ft. (3m) of any structure, combustible material, or another gas cylinder.
- Never operate this appliance within 25 ft (7.5 m) of any flammable liquid.
- If a fire should occur, keep away from the appliance and immediately call your fire department. Do not attempt to extinguish an oil or grease fire with water.
Failure to follow these instructions could result in fire, explosion or burn hazard, which could cause property damage, personal injury or death.
THIS GRILL IS FOR OUTDOOR USE ONLY.
WARNING:
CALIFORNIA PROPOSITION 65
- Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.
- This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.
Wash your hands after handling this product.
WARNING:
Do not attempt to repair or alter the regulator/valve for any “assumed”
defect. Any modification to this assembly will void your warranty and create
the risk of a gas leak and fire. Use only authorized replacement parts
supplied by the manufacturer.
Installation Safeaty Precautions
-
Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied.
-
Grill installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54. Storage and handling of liquefied petroleum gasses must conform to LP Gas Code ANSI / NFPA 58. Grill is not for use in or on recreational vehicles and/or boats.
-
All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or National Electrical Code, ANSI / NFPA 70. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.
-
This grill is safety certified for use in the United States
and/or Canada only. Do not modify for use in any other location. Modification will result in a safety hazard. -
Do not leave appliances unattended. Keep children and pets away from appliances at all times.
Safety Tips -
The use of alcohol, prescription or nonprescription drugs may impair the consumer’s ability to properly assemble or safely operate the appliance.
-
When the grill is not in use, disconnect 1 lb. cylinder.
-
Never move grill while in operation or still hot. Allow the appliance to cool before moving or storing.
-
The regulator may make a humming or whistling noise during operation. This will not affect the safety or use of grill.
-
If you have a grill problem see the Troubleshooting Section.
-
Light burner. Check to make sure it is lit, close the lid, and warm up the grill on high for 10 minutes. The curing of paint and parts will produce an odor only on first lighting.
-
The grill is not intended for and should never be used as a heater.
-
Clean grill often, preferably after each cookout. If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
-
Use long-handled barbecue utensils and oven mitts to avoid burns and splatters.
-
If the regulator frosts, turn off grill and LP cylinder valve immediately. This indicates a problem with the cylinder and it should not be used on any product. Return to a supplier!
USE AND CARE
WARNING:
For Safe Use of Your Grill and to Avoid Serious Injury:
- Do not let children operate or play near the grill.
- Keep grill area clear and free from materials that burn (i.e. gasoline, propane, or any other flammable liquid or gas).
- Do not block holes in the bottom or back of the grill.
- Check burner flames regularly.
- Never use regulator from this grill with any other LP appliance.
- When cooking, the appliance must be on a level surface in an area clear of combustible material.
- Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind.
- Do not use charcoal or ceramic briquets in a gas grill.(Unless briquets are supplied with your grill.)
- This appliance is not intended for and should never be used as a heater
- Use grill at least 2 ft. from any wall or surface. 10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc..
Apartment Dwellers :
Check with management to learn the requirements and fire codes for using an LP
gas grill in your apartment complex. If allowed, use outside on the ground
floor with a three (3) foot clearance from walls or rails. Do not use on or
under balconies.
NEVER attempt to light the burner with lid closed. A build-up of non-ignited
gas inside a closed grill is hazardous.
Never operate grill with LP cylinder out of correct position specified in
assembly instructions
LP (Liquefied Petroleum Gas):
- Is nontoxic, odorless and colorless when produced. For your Safety , LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled.
- LP gas is highly flammable and may ignite unexpectedly when mixed with air.
Propane Cylinder Use (1lb. Disposable):
- Use only cylinder marked “Propane Fuel”.
- The cylinder must be constructed and marked in accordance with the specifications for LP-gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada,
- CAN/CSA-B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods.
- Save cylinder cap and reinstall when not in use.
- A cylinder supply system must be arranged for vapor withdrawal. Gas cylinder must be upright in use.
Propane Gas Cylinders:
-
Your grill is designed to operate with one 16.4 oz. disposable cylinder (DOT 39 Cylinder).
Do not attempt to refill any 16.4 oz. disposable fuel cylinders. -
The cylinder must be installed, transported and stored in an upright position and should not be dropped or handled roughly.
-
When the appliance is to be stored indoors, the propane gas cylinder must be disconnected from the appliance.
-
When the propane gas cylinder is not disconnected from the appliance, the appliance and cylinder must be stored outdoors in a well-ventilated space.
-
The cylinder should never be transported or stored where temperature can reach 125 °F (51 °C).
-
Cylinders must be stored outdoors out of the reach of children.
-
A disconnected LP cylinder in storage or being transported must have a safety cap installed. Failure to use safety cap as directed may result in serious personal injury and/or property damage.
-
Do not store an LP cylinder in enclosed spaces such as a carport, garage, porch, covered patio or other building.
Propane Cylinder Installation/Removal
Propane Cylinder Installation:
- Remove the cap from the end of Propane cylinder (sold separately).
- Cap should be kept on the cylinder when not in use to prevent dirt and debris from entering the Regulator/Valve.
- Check the end of cylinder attachment for dirt and debris. Clean out if necessary.
- Insert threaded end of Propane Cylinder into Regulator/Valve and hand-tighten turning cylinder clockwise as shown below. DO NOT USE TOOLS! Over tightening can damage threads on the Regulator/Valve.
- Perform a leak test.
Propane Cylinder Removal:
- Turn regulator OFF.
- Allow Grill to cool.
- Remove the propane cylinder by turning counter-clockwise until disengaged from the Regulator/Valve.
- Install cap on cylinder. Cap should be kept on cylinder when not in use to prevent dirt and debris from entering Regulator/Valve.
Leak Testing (1lb. Disposable)IMPORTANT!
- During leak test, keep the grill away from open flames or sparks and do not smoke. Grill must be leak tested outdoors in a well-ventilated area.
- The leak test must be repeated each time gas cylinder is replaced or after storage.
Materials needed include a clean paintbrush and 50/50 soap and water solution. Use mild soap and water. Do not use household cleaning agents. Damage to components can result.
- Be sure the control knob on the regulator is in “OFF” position.
- Brush soapy solution onto the connection between the gas cylinder and regulator at .
If growing bubbles appear, there is a leak. Retighten connection and repeat steps 1 and 2.
If you can not stop a leak, remove gas cylinder from regulator and check for damaged threads, dirt and debris on regulator and gas cylinder. Also check to see if anything is obstructing flow of gas at regulator and gas cylinder openings. Remove any obstruction that may be found and repeat leak test. If threads are damaged on either regulator or gas cylinder, replace. Order new parts by giving the serial, model number and name of items needed to the Grill Service Center at 1-800-232-3398.
CAUTION:
SPIDER ALERT!
IF your appliance is getting hard to light or the flame weak, check and clean the venturi and burners.
Spiders or small insects are known to create “flashback” problems by building nests and laying eggs in the appliance venturi or burner obstructing the flow of gas. The backup gas can ignite behind the control panel. This flashback can damage your appliance and cause injury. To prevent flashbacks and ensure good performance the burner and venturi tube assembly should be removed and cleaned whenever the appliance has been idle for an extended period of time.
General Grill Cleaning
Do not mistake brown or black accumulation of grease and smoke for paint.
Interiors of gas grills are not painted at the factory (and should never be
painted). Apply a strong solution of detergent and water or use a grill
cleaner with a scrub brush on the insides of grill lid and bottom. Rinse and
allow to completely air dry. Do not apply a caustic grill/oven cleaner to
painted surfaces.
Lighting Instructions
- Read all instructions before lighting.
- Open or remove the lid during lighting.
- Push and turn the knob on regulator/valve to HIGH position.
- Push the igniter button rapidly.
- If ignition does not occur in 5 seconds, turn the regulator/valve knob OFF, wait 5 minutes, and repeat the lighting procedure.
Match Lighting Instructions
Important! Remove or raise lid and cooking grate to open position.
Attempting to light burner with lid closed may cause an explosion. Do not
expose any part of your body or clothing directly above the cooking area when
lighting.
NOTE: remove cooking grate, then replace when complete.
- Place lighted wooden match under the heated tent, neat the burner.
- While holding the match in place, turn the control knob to lighting position. Grill will ignite.
- Observe burner flames under the heated tent. Make sure the burner ignites and stays lit on both sides.
- Preheat grill for 6 minutes with lid closed. Using a control knob on Regulator/Valve, adjust flame to the desired height for cooking.
CAUTION:
If ignition does NOT occur in 5 seconds, turn the burner control OFF, wait
5 minutes and repeat the lighting procedure. If the burner does not ignite
with the valve open, gas will continue to flow out of the burner and could
accidentally ignite with the risk of injury.
Burner Flame Check
Light burner. Make sure burner stays lit while rotating the control knob from
HIGH to LOW. Always check flame prior to each use.
CAUTION:
- Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.
- Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP cylinder off.
- Do not leave grill unattended while preheating or burning off food residue on HI. If grill has not been regularly cleaned, a grease fire can occur that may damage the product.
Before Cooking For The First Time
Operate grill for 15 minutes with the grill lid closed and the gas control on
HIGH. This will heat-clean internal components and eliminate odor from paint
finish of grill.
Turning Grill-Off
- After cooking, turn the grill off by rotating the control knob to OFF. Control knob should pop up in the OFF position. If control knob does not pop up, disconnect cylinder to turn grill off and replace the Regulator/Valve.
- Allow grill to cool completely before storing.
Storing Grill:
- Allow grill to cool completely.
- Remove Propane Cylinder and install a protective cap over outlet threads.
- Remove Regulator/Valve from grill to help keep dirt out of the propane cylinder probe.
- Store Regulator/Valve in a heavy plastic bag and place inside the grill.
Grill Maintenance:
- Allow the grill to cool before cleaning. The frequency of cleaning is determined by how often grill is used.
- DO NOT use the self-cleaning oven to clean any grill part. Extreme heat would remove any chrome plating and cause premature rusting.
- Meat drippings will solidify in the bottom of the grill after a few uses. This residue should be removed regularly. Failure to do so could cause overflow at bottom vent openings and increase the chance of a grease fire.
- When cleaning the grill, cover the work area with newspaper. Remove grill lid and cooking grate. Loosen residue with a scraper or putty knife. Wipe away loosened residue with paper towels.
- The inside surface of the grill may be cleaned with a strong solution of detergent and water applied with a scrub brush. The cooking grate may be cleaned with a wire brush. Thoroughly rinse grill with water and allow to completely air-dry before using again.
- Place cooking grate and lid onto grill.
- Clean grill often, preferably after each cookout. If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
Food Safety
Food safety is a very important part of enjoying the outdoor cooking
experience. To keep food safe from harmful bacteria, follow these four basic
steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water before and
after handling raw meat and poultry.
Separate : Separate raw meats and poultry from ready-to-eat foods to
avoid cross-contamination. Use a clean platter and utensils when removing
cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline at 1-800-535-4555 In Washington, DC 202-720-3333, 10:00 am-4:00 pm EST.
LIMITED WARRANTY:
This warranty only applies to units purchased from an authorized retailer.
Manufacturer warrants to the original consumer-purchaser only that this
product shall be free from defects in workmanship and materials after correct
assembly and under normal and reasonable home use for the periods indicated
below beginning on the date of purchase*. The manufacturer reserves the right
to require that defective parts be returned, postage and or freight pre-paid
by the consumer for review and examination.
SCOPE OF COVERAGE
PERIOD OF COVERAGE
TYPE OF FAILURE COVERAGE
All Parts| 1 year from date of purchase*| PERFORATION, MANUFACTURING, AND
MATERIAL DEFECTS ONLY
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Note: A dated sales receipt WILL be required for warranty service.
The original consumer-purchaser will be responsible for all shipping charges
for parts replaced under the terms of this limited warranty.
This limited warranty is applicable in the United States and Canada only is
only available to the original owner of the product and is not transferable.
The manufacturer requires proof of your date of purchase. Therefore, you
should retain your sales slip or invoice. Registering your product is not a
substitute for proof of purchase and the manufacturer is not responsible for
or required to retain the proof of purchase records.
This limited warranty applies to the functionality of the product ONLY and
does not cover cosmetic issues such as scratches, dents, corrosions or
discoloring by heat, abrasive and chemical cleaners or any tools used in the
assembly or installation of the appliance, surface rust, or the
discoloration of stainless steel surfaces. Paint is not warranted and will
require touch-up. RUST is not considered a manufacturing or materials defect.
This limited warranty will not reimburse you for the cost of any
inconvenience, food, personal injury or property damage.
ITEMS MANUFACTURER WILL NOT PAY FOR:
- Shipping cost, standard or expedited, for warranty and replacement parts
- Service calls to your home.
- Repairs when your product is used for other than normal, single-family household or residential use.
- Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood, acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use of products not approved by the manufacturer.
- Any food loss due to product failures or operating difficulties.
- Replacement parts or repair labor costs for units operated outside the United States or Canada.
- Pickup and delivery of your product.
- Repairs to parts or systems resulting from unauthorized modifications made to the product.
- The removal and/or reinstallation of your product.
DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES:
Repair or replacement of defective parts is your exclusive remedy under the
terms of this limited warranty. In the event of parts availability issues, the
manufacturer reserves the right to substitute like or similar parts that are
equally functional.
The manufacturer will not be responsible for any consequential or incidental
damages arising from the breach of either this limited warranty or any
applicable implied warranty, or for failure or damage resulting from acts of
God, improper care and maintenance, grease fire, accident, alteration,
replacement of parts by anyone other than Manufacturer, misuse,
transportation, commercial use, abuse, hostile environments (inclement
weather, acts of nature, animal tampering), improper installation or
installation not in accordance with local codes or printed manufacturer
instructions.
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY THE MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.
Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above. The manufacturer’s maximum liability, in any event, shall not exceed the purchase price of the product paid by the original consumer.
NOTE: Some states do not allow an exclusion or limitation of incidental
or consequential damages, so some of the above limitations or exclusions may
not apply to you. This limited warranty gives you specific legal rights as set
forth herein. You may also have other rights which vary from state to state.
In the state of California only, if refinishing or replacement of the product
is not commercially practicable, the retailer selling this product or the
Manufacturer will refund the purchase price paid for the product, less the
amount directly attributable to use by the original consumer-purchaser prior
to the discovery of the nonconformity. In addition, in the state of California
only, you may take the product to the retail establishment selling this
product in order to obtain performance under this limited warranty.
If you wish to obtain performance of any obligation under this limited
warranty, you should write to:
Consumer Relations
P. O. Box 1240
Columbus, GA 31902-1240
Consumer returns will not be accepted unless a valid Return Authorization is
first acquired. Authorized returns are clearly marked on the outside of the
package with an RA number and the package is shipped freight/postage pre-paid.
Consumer returns that do not meet these standards will be refused.