FYYF FY4116Q 12 Speed Drill Press with Laser Instructions

FYYF FY4116Q 12 Speed Drill Press with Laser

INTRODUCTION

Thank you for purchasing this drill press model number ZJ4116Q. By performing proper maintenance and taking appropriate safety precautions this tool will serve you well into the future. This manual will provide key safety information, assembly instructions, and operational guides. It should be noted that this manual is not all encompassing and that you may face situations while using this tool in which you need to use your best judgement. Please operate this machine with safety in mind and use common sense during operation.

PRODUCT SPECIFICATIONS

SAFETY RULES

General Rules

1.  Read this manual before operating this tool and use common sense.
2.  Stay Alert, do not operate this machine when you are drowsy, distracted. Do not operate this tool when under the influences of drugs, alcohol, or medication.
3.  Turn off machine before unplugging to avoid accidental start-up.
4.  Always wear safety equipment such as eye goggles, ear protection, and dusk mask.
5.  Keep your work area clean, well lit, dry, and free of distractions.
6.  Never use power tools near explosive gases, liquids or in explosive atmospheres. This tool creates sparks that would ignite fumes.
7.  Periodically inspect power cord. Do not use the power cord to carry, pull, or unplug the tool. Damaged cords increase the risk of electrical shock.
8.  Never start tool when any rotating portion is in contact with any other object.
9.  Only use correct corresponding electrical devices. Do not tamper with plugin or outlets.
10.  Keep machine clean and dry. Use a clean cloth to clean. Never use gasoline, brake fluid, petroleum-based products, or any hard solvent to clean this machine.
11.  Maintain the tool with care. Follow instructions for lubricating and changing accessories. Keep your tools sharp and clean.
12.  Do not force the tool. Allow the machine to work at a steady safe rate.
13.  Childproof your work area by using appropriate locks, and keys.
14.  Save this manual for future reference.

California proposition 65
This product and dust created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals, including lead, known to the State of California to cause cancer, birth defects, or other reproductive harm. Wash hands after handling.
Some Examples of these chemicals are:

• lead from lead-based paints,
• crystalline silica from bricks, cement, and other masonry products, and
• arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies depending on how often you do this type of work. To reduce your expose to these chemicals, work in a well-ventilated area with approved safety equipment such as a dusk mask specially designed to filter out microscopic particles.

SPECIFIC RULES FOR OPERATING THIS DRILL PRESS

1.  Completely Assemble and install machine before operating.
2. Ask for help from a trustworthy and qualified individual if you are not comfortable and familiar with this tool
3.  Mount your drill press securely on a workbench or other flat stable surface.
4.  Properly install chuck before turning on the machine.
5.  Properly lock the drill bit or other attachment into the chuck before starting the drill press.
6.  Remove the chuck key when not actively using it. They key can be flung when the spindle increases speed.
7.  Do not wear loose clothing. It could become tangled in the drill.
8.  Always clear the table before starting the machine.
9.  Operate this drill press in dry conditions.
10.  Keep your hand away from the drill bit. Never touch any moving part.
11.  Do not use hands to hold workpieces. If it is necessary firmly hold workpieces, awkward grips could result in loosing control of the workpiece or you hand slipping into the bit.
12.  Use clamps or vise to secure work pieces when possible. Make sure all clamps are security tightened totable and work piece. The column can be used to secure the work piece further. If clamped properly the use of hands will not be necessary.
13.  Allow spindle to reach full speed before beginning project. If the machine begins to vibrate or make unusual sounds turn the machine off and fix issue before continuing.
14.  Only start drill when the spindle, chuck, and accessory are cleared of any other objects. Do not start drill if the work piece is touching the drill bit.
15.  Do not drill into the worktable. Adjust table height and drill depth accordingly.
16.  Use appropriate speed for workpiece material and drill accessory. Refer to instructions of the accessory to determine speed.
17.  Do not prefer prep, layout, assembly, or other work on the table, particularly while the drill in on.
18.  Do not leave machine one when unattended. To avoid accidently start-ups, unplug the machine.
19.  Unplug the machine when preforming maintenance such as oiling, cleaning, or changing drill bits.
20.  Tighten the table to the column before start-up.
21.  Properly care for drill bits and other accessories. Do not use damaged accessories to work on projects.

ELECTRICAL INFORMATION

Do not modify provided plug

If it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment- grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

Extension Cords

When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table below shows the correct size to be used according to cord length and ampere rating. Figure 1 shows the correct size to use according to cord length and nameplate ampere rating. When in doubt, use a heavier cord. The smaller the gauge number, the heavier the cord.

Grounding
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances.  Do not modify the plug provided! if it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Check with a qualified electrician or service personnel if the grounding instruction are not completely understood, or if in doubt as to whether the machine is properly grounded. Use only 3-wire extension cords that have 3-prong grounding-type plugs and matching 3-conductor receptacles that accept the machine’s plug. This machine was manufactured to be used with a three-prong grounded receptacle. A grounding adaptor can be used in some cases to allow use of a two-contact ungrounded receptacle. Follow the instructions that come with the adapter to insure proper use. This adaptor is a temporary solution and is to only be used until a qualified electrician can install a properly grounded outlet. Use of an adaptor increases the chances of electric shock.

TERMS

BACKUP MATERIAL : Apiece of scrap wood placed between the workpiece and table. The backup beard prevents wood in the workpiece from splintering when the drill passes through the backside of the workpiece. It also prevents drilling into the table.
BASE : Supports drill press. For additional stability, holes are provided in base to bolt drill press to floor.
BELT GUARD ASSEMBLY – Covers the pulleys and belt during the operation of the drill press.
BEVEL SCALE – Shows the degree of table tilt for bevel operations.
CHUCK – Holds drill bit or other recommended accessory to perform desired operations.
CHUCK KEY – A small metal device that is used to tighten and loosen the chuck around a drill bit or other accessory. Do not use any other key as a substitute; order a new one if damaged or lost.
COLUMN – Connects the head, table, and base. It is a single piece of tube for easy alignment and movement.
COLUMN COLLAR – Holds the rack to the column. Rack remains movable in the collar to permit table support movements.
DEPTH SCALE – Indicates depth of hole being drilled.
DEPTH SCALE STOP NUTS – Lock the spindle to the selected depth.
DRILL BIT – The cutting tool used in the drill press to make holes in a workpiece.
DRILL ON/OFF SWITCH – Has to lock feature. This feature is intended to help prevent unauthorized use. Insert the key into the switch to turn the drill press on.
DRILLING SPEED – Changed by placing the belt in any of the steps (grooves) in the pulleys. See the Spindle Speed Chart inside the belt guard. Use appropriate speed for your material and drill bit.
FEED HANDLE – Moves the chuck up or down. If necessary, one or two of the handles may be removed whenever the workpiece is of such unusual shape that it interferes with the handles.
HEAD LOCKING SET SCREWS – Locks the head to the column. ALWAYS lock the head in place while operating the drill press.
RACK – Combines with gear mechanism to provide easy elevation of the table by the hand-operated table crank.
REVOLUTION PER MINUTE (RPM)- The number of turns completed by a spinning object in one minute.

SPINDLE SPEED – The RPM. of the spindle. SPRING CAP – Adjusts quill spring tension.

TABEL BEVEL LOCK – Locks the table in any position from 0° – 45°
TABLE – Provides a working surface to support the workpiece.
TABLE ARM – Extends beyond the table support for mounting and aligning the table.
TABLE CRANK – Elevates and lowers the table. Turn clockwise to elevate the table. Support lock must be released before operating the crank.
TABLE LOCK – Locks the table after it is rotated to various positions.
TABLE SUPPORT – Rides on the column to support the table arm and table.
TABLE SUPPORTS LOCK – Tightening locks the table support to the column. Always have it locked in place while operating the drill press.
WORKPIECE – Material being drilled.

Assembly

To assemble this drill press you will need a wrench to tighten the column to the base.

1. 1. Remove your drill press from the box. Use a clean cloth to remove any excess oils from the painted portions of the machine. At this time, it is not necessary to remove all the plastic from the unassembled parts as the oil could make assembly difficult.
2.  Place the column on the base and use the three washers and bolts to connect the two pieces. Use the wrench to tighten the bolts.
3.  Remove the plastic from the column.
4.  Place the rack inside the table brace. The corrugated side of the rack should face outward; there is a designated spot in the table brace for the rack.
5.  Place the table and rack over the column together.
6.  Slide the rack ring over the column. The side of the ring with an interior slant will face downward. This part will fit over the rack.
7.  Adjust the rack and rack ring until the rack snuggly fits between the base of the column and the ring. Use the provided allen key, a.k.a. hex key, to tighten the screw on the ring.
8. Place the handle crank on the shaft that comes out of the table brace. Use the provided allen key to tighten the handle crank on.
9. Lower the table down the column, align the table over the base, and tighten the table locking handle.
10.  Carefully lift the drill press head and place it onto the column as far as it will go.
11.  Align the drill press head with the table.
12.  Use the allen key to tighten both screws on the head to the column.
13.  Clean the spindle and the spindle adaptor of grease and dirt.
14. Place the tang (the narrow portion of the spindle adaptor) of the spindle adaptor into the spindle, make certain the tang engages with the mate slot inside the spindle.
15. Rotate the chuck until the chuck’s jaws are fulling retracted.
16. Place the chuck on the taper of the spindle adaptor.
17. Use a rubber mallet or a block of wood and hammer to set the chuck.
18. To screw in the feed handles thread the pilot feed levers into the holes on the shaft hub.
19. Mount your drill press to a solid flat work surface.

Operating the Drill Press

Adjusting the speed by adjusting the belts and pulleys.
This drill press has 12 different speeds to choose from. Fr safety reasons make certain that the drill press is off and unplugged.

1.  Release the belt tension by loosening the belt tension knob on the side of the drill head.
2.  Open the housing assembly
3.  On the inside of the lid is a speed chart, this diagram shows the correlation between belt placement and speeds.
4.  Loosen the pulley system.
5.  Adjust the belts so they are properly aligned with the proper part of the pulley to provide the desired speed.
6.  Retighten the pulley system.
7.  Retighten the tension knob on the drill press body. Your pulleys should give approximately ½ inch when squeezed in the middle.

Drilling to a Specific Depth
Drilling a blind hole (not all the way through) to a given depth can be done two ways:

Method 1: Workpiece

1.  Mark the depth of the hole on the side of the workpiece.
2.  With the switch “OFF”, bring the drill bit down until the tip is even with the mark.
3.  Hold the feed handle at this position.
4.  Spin the lower nut down to contact the depth stop on the head.
5.  Spin the upper nut down and tighten against the lower nut.
6.  The drill bit will now stop after traveling the distance marked on the workpiece.

Method 2: Depth Scale

Note: With the chuck up the tip of the drill bit must be slightly above the top of the workpiece.

1.  With the switch “OFF”, turn the feed handle until depth stop points to the desired depth on the depth scale and hold the feed handle in that position.
2.  Spin the lower nut down to contact the depth stop.
3.  Spin the upper nut against the lower stop nut and tighten.
4.  The drill bit will stop after traveling the distance selected on the depth scale.

Locking the Chuck at the Desired Depth

1.  With the switch “OFF”, turn the feed handles until the chuck is at the desired depth. Hold the feed handles at this position.
2.  Turn the stop nut, located under the depth stop, counterclockwise and upwards, until it is against the depth stop.
3.  The chuck will now be held at this position when the feed handles are released

Removing Chuck and Arbor
NOTE: Place one hand below the chuck to catch it when it falls out.

1.  With the switch “OFF”, adjust the depth stop nut to hold the drill at a depth of three inches. (See instructions for “locking chuck at desired depth”).
2.  Align the key holes in the spindle and quill by rotating the chuck by hand.
3.  Insert the key wedge into the key holes
4.  Tap the key wedge lightly with a plastic-tipped hammer/ rubber mallet, until the chuck and arbor fall out of the spindle.

Spindle Return Spring
The spindle is equipped with an auto-return mechanism. The main components are a spring and a notched housing. THE SPRING AND SHOULD NOT BE READJUSTED UNLESS ABSOLUTELY NECESSARY, this part was properly adjusted at the factory. If it needs adjustment please see a knowledgeable technician.

Drilling

• Using a clamping device, secure the workpiece to the worktable. To protect the top surface of the workpiece, use a piece of scrap wood between the vise and the workpiece.
• Select the proper drill bit based on the hole size desired. For large holes, drill a pilot hole first, using a smaller diameter bit.
•  Select and set the recommended spindle speed. Refer to “Changing Speeds” in the Adjustments section of this manual.
• Settable assembly to desired height. Refer to “Adjusting Table” Height in the Adjustments section.
• If desired, set feed shaft at desired spindle depth. Refer to “Adjusting Depth Gauge” in the Adjustments section.
• Make sure the worktable is free of all loose objects and the bit is not in contact with the workpiece.
• Plug electrical cord into power supply and turn switch ON. Make sure spindle rotates freely.
• Slowly lower drill bit into workpiece. Do not force the bit; let the drill press do the work.
• Once the hole is completed, allow the spindle to return to its normal position. This will automatically raise the chuck and bit.

Drilling Tips

• If a large hole is needed, it is a good idea to drill a smaller pilot hole before drilling the final one. Your hole will be more accurately positioned, rounder, and the bits will last longer.
• If the hole is deeper than it is wide, back off occasionally to clear the chips.
• When drilling metal, lubricate the bit with oil to improve drilling action and increase bit life.
• As you increase the drill size, you may need to reduce the spindle speed.
• If drilling a through hole, make sure that the bit will not drill into the table after moving through the workpiece.

Maintenance

General maintenance

• Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use a clean cloth to remove dirt, dust, oil, grease, etc.

WARNING: Do not at any time brake fluids, gasoline, petroleum-based products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken, or destroy plastic which may result in serious personal injury.

• After using the drill press, clean it completely and lubricate all sliding and moving parts. Apply a light coat of automotive-type paste wax to the table and column to help keep the surfaces clean.

Lubrication

• Lower spindle to maximum depth and oil moderately once every three months.
• Oil the column lightly every two months.
• If cranking becomes difficult, grease gear rack lightly. The ball bearings in the tool are permanently lubricated.

Motor/Electrical

The induction motor is easy to maintain but must be kept clean. Do not allow water, oil, or sawdust to accumulate on or in it. The sealed bearings are permanently lubricated and need no further attention.

Head Assembly and Motor Housing
Frequently blow out any dust that may accumulate inside the head assembly and/or motor housing.

Pulleys
Should you feel an unusually high level of vibration, the pulleys may not be tightly secured on the motor and/or spindle shafts. To make sure the pulleys are properly seated and tight, locate the set screw on each of the pulleys. Tighten each set screw with the hex key.

Gear Rack
Periodically lubricate the worm gear and gear rack to keep the vertical movement smooth and to help prolong the life of the drill press.

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>