nargesa PP200 HORIZONTAL HYDRAULIC PRESS BRAKE User Manual

HORIZONTAL HYDRAULIC PRESS BRAKE
PP200

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HORIZONTAL HYDRAULIC PRESS BRAKE

The versatility of the 20 Tons, Horizontal Press Brake NARGESA PP200 allows us to bend, fold, bend, cut, form, enlarge and reduce flaring, swagging, assembling … all kinds of metal materials such as iron, steel, stainless, copper, brass, aluminum, etc. Its simplicity when it comes to work and its easy handling so users can adapt their forming dies make this Horizontal Press machine to be indispensable in any kind of business from small workshops to large companies.
Our experience in this sector enables us to offer constantly renewed and competitive machines. ****

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SAMPLES OF JOBS DONE WITH HORIZONTAL HYDRAULIC PRESS BRAKE PP200

Pipe bending at a fixed radius up to 150º could be considered one of the good features of these presses|
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Cutting, piercing, and punching flat bars or metal sheets turn this horizontal bending press into a punching shears machine|
Stretching and reducing pipes on the ends in order to make parts that fit or weld later|
It is also a solution to bend different profiles at the different radii and keep the
ends straight, like when manufacturing handles and flanges|
Cold forge uses horizontal presses to make and form different shapes of balusters|
Tube notching to assemble at 90 degrees|
Folding operations with wrought iron machines permit to completely bend the parts or pieces unlike conventional flat bar section bending machines|

TECHNICAL FEATURES

Its robustness, versatility, and easy handling are just three of the best features our hydraulic horizontal bending machine has.

| > Folding operation with no risk of damaging the punches and dies with thick materials, unlike conventional press brakes.

Folding flat bars and sheets into completely close shapes. The conception of this horizontal bending press brake allows makes folding operations impossible to be carried out on a conventional press brake.
Fast tool change, punches, and dies: This change does not take more than 30 seconds most of the time.
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| > A set of punch and folding die is supplied along with the machine.
Performance by a safety double activation hold pedal.
Low noise level, improving the quality of work of the operator.
The machine is shipped completely assembled and ready to work.
Palletized lower bench to easily transport the machine up to its working or storage site.
Dies support shelf included.
Lateral stop to place it right or left.
| Hydraulic System
Monoblock hydraulic power unit with positioning and pressure regulation valves
The hydraulic system can be regulated by means of pressure adjustment valves that affect the piston force.
Pressure regulator with a pressure gauge that allows controlling of the force carried out at any time.
| Control Panel
Programming mode: Manual or Automatic.
Piece counter.
Digital display in different languages
Alarm diagnosis system

• All our products are manufactured in our facilities in Spain. Hydraulic and electrical components are all standard from the best leading European trademarks with technical support all over the world: Rexroth, Bosch, Roquet, Schneider Electric, LG, Telemecanique, Pizzato…
  | Displacement control
  Continuous control of the work stroke by means of a hydraulic valve that guarantees maximum precision in folding or other operations.
  An inductive sensor that guarantees repeatability of 0.05mm.
  | Guided hydraulic cylinder
  The hydraulic cylinder placed on the workbench allows us to transfer all the force directly to the tools.
  Fully guided hydraulic piston to prevent any bending during the folding operation.
  | Cylindrical fastening bolts
  Cylindrical fastening bolts are easy to install, to guarantee maximum firmness to the tools during machining operations.
  Plugs to prevent the residues of the folding from entering inside the machine.
  | Worktable without frame
  The workbench is frameless, this is great for the movement of the parts to be machined for there isn’t
  any element that obstructs its movement. The table is manufactured in a 60mm monoblock of welded
  steel, stabilized, and machined.
  The operator’s working position must be at the side of the machine for accomplishing a better vision and control, as well as greater safety for the user since he will be outside the radius of action of the tools.

The advantage of the Horizontal Bending Press PP200 is to have a really simple head drive so that all our customers can adapt any die manufactured by themselves

To add more options when fastening tools, the workbench has a series of clamping holes distributed throughout the area to ease up the fixing.

If you need a special die, Prada Nargesa offers technical support to all our customers who wish to make their own tools. Moreover, we have an extra service for designing and manufacturing exclusive tooling on request, for each of the machines we manufacture.

DETAILED FEATURES

| Working strength| 20 Ton. (200 KN).
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Working speed| 9,8 mm/s.
Return speed| 35 mm/s.
Maximum displacement| 250 mm.
Repeatability| 0,05 mm.
Bench size| 600×1170 mm.
Working height| 950 mm.
Engine power| 2.2 KW / 3 CV a 1400 r.p.m.
Electric Tension| 230 / 400 V three-phased For Single-phase machines, please ask the manufacturer.
Intensity|
Hydraulic pressure|
Hydraulic pump|
Tank Capacity|
Machine dimensions|
Weight|

EXTERNAL DIMENSIONS

CHARACTERISTICS OF THE PACKAGING

• Tariff Item Code: 84624990
• The machine is delivered completely mounted.
• Packaging with wooden pallet NIMF15 and 3-layered cardboard box suitable for sea freight.
• Optional: Complete wooden packaging NIMF15.

PP200

Width| 750 mm
Length| 1300 mm
Height| 1500 mm
Volume| 1,46 m3
Nett weight| 665 Kg
Gross Weight| 692 Kg

STANDARD ACCESSORIES DELIVERED WITH THE MACHINE

Folding die at 100 mm · V 16, 22, 35, 50 mm

| > Folding or bending die up to 100mm with 4
openings (16, 22, 35, 50mm) and a punch of 80º.
This multi-V die allows 1mm up to 8mm sheet to be
folded. The 70mm outer diameter punch allows to
make completely closed shapes to a minimum of
75mm inner wing.|
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V 16: Sheet from 1 to 3mm
V 22: Sheet from 2 to 4mm
V 35: Sheet from 3 to 6mm
V 50: Sheet from 4 to 8mm
Max. Folding length: 100mm
Max. Folding thickness: 8mm
Download folding chart

OPTIONAL ACCESSORIES

Baluster forming die 01

| REF: 140-16-01-00001

Die to form cold forging balusters for grills, gates, fences, handrails…
For other shapes or capacities, request the manufacturer.
Optional tooling.|
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Max. width| Thickness| Die length| Weight
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20mm| 4, 5, 6, 8mm| 656mm| 21Kg

Ring forming

| REF: 140-16-01-00003

Die to form rings or English banister railing, used as
an ornamental piece in forging railings, gates, fences…
For bars bonding.
For other shapes or capacities, request the manufacturer.
Optional tooling.|
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Max. width| Thickness| Outer sizes| Weight
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50mm| 6mm| 90mm| 9,3Kg

Baluster forming die 04

| REF: 140-16-01-00004

Die to form cold forging balusters for grills, gates,
fences, handrails…
For other shapes or capacities, request the manufacturer.
Optional tooling.|
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Square sizes| Die length| Weight
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5, 6, 8, 10, 12, 14, 16, 18mm| 600mm| 20,5 Kg

Bending tool for big radius

| REF: 140-16-01-00006

Die to form curves in flat bars, pipes, bars, or profiles at the big radius. It’s perfect for bending small series or special parts without requiring a specific custom mold.
Optional tooling.|
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Max. bar capacity| Max. pipe capacity| Min. diameter| Max. diameter
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40mm or 1 1/2”| 80×80 mm or 3”| 300mm| There is no maximum

Baluster forming die 08

| REF: 140-16-01-00008

Die to form cold forging balusters for grills, gates,
fences, handrails…
For other shapes or capacities, request the manufacturer.
Optional tooling.|
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Max. width| Thickness| Die length| Weight
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20mm| 4, 5, 6, 8mm| 650mm| 19,5Kg

Baluster forming die 09

| REF: 140-16-01-00009

Die to form cold forging balusters for grills, gates,
fences, handrails…
For other shapes or capacities, request the manufacturer.
Optional tooling.|
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Flat bar size| Die length| Weight
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5, 6, 8, 10, 12mm| 522mm| 22Kg

Baluster forming die 10

| REF: 140-16-01-00010

Die to form cold forging balusters shaped parts for
grills, so-called “belly top railing”.
For other shapes or capacities, request the manufacturer.
Optional tooling.|
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Flat bar size| Die length| Weight
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12mm| 1165mm| 50Kg

Baluster forming die 11

| REF: 140-16-01-00011

Die to form cold forging balusters for grills, gates,
fences, handrails…
For other shapes or capacities, request the manufacturer.
Optional tooling.|
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Flat bar size| Die length| Weight
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6, 8, 10, 12mm| 760mm| 32,5Kg

Twisted bars forming die

| REF: 140-16-01-00013

Die to bend metal plate, flat bar, or square bar to
obtain a nice braid twisted effect. It’s very used to
make fences and grills
For flat bars from 6, 12, and 14mm.
For different sizes, please ask the manufacturer
Optional tooling.|
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Max. capacity| Min. capacity| Weight
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Square 14 mm| 2×40 mm metal sheet| 18Kg

Flat bar cutting tooling 100x10mm

| REF: 140-16-01-00014

Flat bar and metal sheet cutting die up to 100mm
through a maximum thickness of 10mm in mild
steel.
Optional tooling.|
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Max. cutting length| Max. cutting thickness| Weight
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100mm| 10mm| 23Kg

Tool to shape pipe ends

| REF: 140-16-01-00016

Basic die to modify the ends of the tubes for their assembly. You can make all kinds of shapes and flaps according to the customer’s needs.
Weight: 110 Kg approx.
For special forms consult the manufacturer.
Optional tooling.|
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Diameter reduction tools

| > Composed by the clamp holder to reduce tube
and the reduction clamp.

This accessory is adapted to the Tooling to shape
pipe ends, to perform the operation of reducing the
ends of the tubes, for its coupling.
Optional tooling.
We can find the different sizes in the following PDF file|
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Diameter expansion tools

| > Composed by the Clamp Holder to Expand, Expansion Mandrel, and the Expander Clamp.

This accessory is adapted to the Tooling to shape pipe ends, to perform the operation of expanding the ends of the tubes, for its coupling
Optional tooling.|
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We can find the different sizes in the following PDF file

Die to straighten out profiles

| REF: 140-16-01-00017

Tool used to bend straight profiles or parts. It is
adjustable to different capacities according to the
profiles.
Maximum capacity: H 120mm.
Weight: 72Kg.
Optional tooling.|
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Baluster forming die 20

| REF: 140-16-01-00011

Die to form cold forging balusters for grills, gates,
fences, handrails…
For other shapes or capacities, request the manufacturer.
Optional tooling.|
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Square sizes| Circumference size| Weight
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12mm| 760mm| 32,5Kg

Punching die

| REF: 140-16-01-00022

Punch-holder die, compatible with our Narges brand punches.
Gooseneck: 54 mm.
Free distance of tooling: 95 mm.
Weight: 52 Kg.
Optional tooling.|
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| Round| Square| Rectangular| Oval
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Capacidad máx. Punzonado| 43mm| 35mm| 20x34mm| 21x40mm

Promecam punch holder

| REF: 140-16-01-00023

Punch holder for all kinds of punches for Promecam
bending or folding press.
Compatible with any Promecam punch.
Optional tooling|
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Max. Folding length| Weight
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150mm| 14kg

Clamp forming die

| REF: 140-16-01-00024

Die to form all kinds of clamps. This tooling is manufactured according to the user’s needs thus it is required to have a technical drawing or a sample piece.
Maximum capacity: 100x4mm.
Optional tooling.|
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Bar clamps forming die

| REF: 140-16-01-00028

Clamp forming die, used to manufacture the
clamps used to join different forging bars with no
need to get them welded.
Optional tooling.|
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Max. capacity| Weight
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25x5mm| 9Kg

Special punches
Folding punches to bend special pieces of small sizes or folded up to 30º.

| Folding Punch D70 30º
REF: 140-16-01-00025
Max. Folding length: 100mm.
Punch degrees: 30º
Punch diameter: 70mm.
Weight: 3 Kg approx.|
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| Folding Punch D40 80º
REF: 140-16-01-00026
Max. Folding length: 60mm.
Punch degrees: 80º
Punch diameter: 40mm.
Weight: 3 Kg approx.
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| Folding Punch D22 80º
REF: 140-16-01-00027
Max. Folding length: 60mm.
Punch degrees: 80º
Punch diameter: 22mm.
Weight: 3 Kg approx.
Optional tooling.

Forming die adaptor

| REF: 140-16-01-00029

It is an exchangeable fitting device for the forming dies, suitable for each of the different baluster forming tools. It is advisable to get one in order to work with the specified dies.
Weight: 3,1 Kg.
Optional tooling suitable for all forming dies.|
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Punzones Promecam

Promecam punches of different shapes to bend and manufacture complex parts. There are a lot more shapes, please consult the manufacturer.

| Punch Promecam PS.135.85.R08 PP200
REF: 140-16-01-00030
Folding length: 161mm.
Weight: 3,2 Kg.|
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Punch Promecam P.95.35.R5 PP200
REF: 140-16-01-00031
Folding length: 161mm.
Weight: 2,3 Kg.
Punch Promecam PS.134.30.R08 PP200
REF: 140-16-01-00032
Folding length: 161mm.
Weight: 2,7 Kg.
Punch Promecam PK.135.85.R08
REF: 140-16-01-00038
Folding length: 161mm.
Weight: 4,4 Kg. Optional tooling.

Dies to fold the thick metal sheet

Promecam dies of different openings to fold sheets, flat bars, or thicker plate sections up to 15mm. in order to fold even thicker sizes, ask the manufacturer.

| Folding die T80.25.35 PP200
REF: 140-16-01-00036
Folding length: 161mm.
Thickness: From 1,5 to 5mm.
Weight: 4 Kg.|
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Folding die M75-85-63 PP200
REF: 140-16-01-00033
Folding length: 161mm.
Thickness: From 5 to 10mm.
Weight: 5 Kg.
Folding die M80-85-80 PP200
REF: 140-16-01-00034
Folding length: 161mm.
Thickness: From 6 to 12mm.
Weight: 6 Kg.
Folding die M95-80-100 PP200
REF: 140-16-01-00035
Folding length: 161mm.
Thickness: From 8 to 15mm.
Weight: 9 Kg. Optional tooling.

Round, square, oval, and rectangular punches and dies

| > At Nargesa we own a wide catalog for punches and dies of all kinds. If the size the customer needs is not on the list, we manufacture it.

In the PDF file you will be able to see all kinds and sizes we have. Optional tooling. Technical features  ****|
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Pipe notching tool

| > Dies for notching pipes from Ø16 to a Ø50mm.
It crops the pipe end so it could be joined
perpendicularly to another pipe. Optional tooling. Technical features ****|
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Rounding corner tool

| > Die to get metal sheet corners rounded at different
radius. Optional tooling. Technical features ****|
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Metal tabs forming tool

| Tool to fabricate all kinds of tabs, with or without perforation, straight or rounded… They are very used as clamps, handles, etc. Starting from a metal strip, there will be obtained one piece of the desired length at every stroke.

Optional tooling.

Technical features ****

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OUR RANGE OF MACHINERY

WARRANTY

Narges machines have 3 years warranty provided that the customer registers it on our website. Otherwise, it would be only one year warranty. This one encloses any manufacturing default all along these 3 years for components. Any misuse is excluded from this condition. Labor, back and forth shipping, and any eventual repair, are not included in this warranty.
Partner companies

SHIPMENT EVERYWHERE| Narges will arrange transport up to the final destination, whenever the customers ask for so. There is also the possibility for the customer to arrange the shipment himself with his own agency.
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TECHNICAL ASSISTANCE| All our customers have access to technical support quickly and efficiently.
90% of incidences are solved on the phone, by mail, Skype, or by videoconferencing in less than 24hours.
In case of needing presencial technical assistance, we may as well send a technician to the customer’s facilities.

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PRADA NARGESA, S.L.
Ctra. De Garrigàs a Sant Miquel s/n
17476 Palau de Santa Eulalia (Girona) Spain
Tel. +34 972 568 085
www.nargesa.com
nargesa@nargesa.com
This information might undergo changes

References

• Manufacturer of industrial machinery and machines for industry | Prada Nargesa

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