duradecor polishedpro 2.0mm Glue Down LVT Instruction Manual
- June 4, 2024
- duradecor
Table of Contents
polished pro | 2.0mm Glue Down LVT
Installation Instructions
General Information
Limitations
Acceptable concrete substrates must have an effective vapor retarder that is
compliant with ASTM E1745 installed directly beneath the slab and, depending
on the adhesive in use, must be tested following the protocol of ASTM F2170
Standard Test Method for Determining Relative Humidity in Concrete Floor Slabs
Using in situ Probes or ASTM F1869 Standard Test Method for Measuring Moisture
Vapor Emission Rate of Concrete Subfloor Using Anhydrous Calcium Chloride. The
optimal operating temperature for use is between 40°F to 90°F (4°C to 32°C).
Avoid prolonged exposure to direct sunlight or other heat sources where
temperatures will exceed 90°F (32°C), as discoloration, deformation or damage
may occur.
Do not install in areas that may be subjected to sharp, pointed objects, such
as stiletto heels, cleats or spikes. Do not allow product to be directly
exposed to extreme heat sources, such as self-cleaning ovens or other high-
heat equipment. Do not install outdoors or in areas that may be exposed to
repeated and sustained UV/IR rays, as product may fade, discolor or experience
excessive movement. Refer to the Material Usage Guide and, if applicable, the
Wet Areas technical bulletin for a full list of acceptable areas and
information about approved areas of use. Do not use rubber tires, casters or
rubber-backed walk-off mats directly on the flooring surface, as permanent
staining may occur.
Receiving Material & Storage
Remove all plastic and strapping from product after delivery. Confirm that the
flooring product color, style, quantity and lot numbers are all correct.
Carefully check all materials for shipping damage and note all damage on the
bill of lading before accepting the delivery. Material accepted with visible
shipping damage that is not reported on the bill of lading is not covered
under warranty. Ensure that the adhesive intended for installation is approved
for use with the flooring product. The floor covering, adhesive and
accessories must be stored in dry indoors conditions between 40°F to 90°F (4°C
to 32°C). Do not store outside (even in containers) and do not stack pallets.
Deliver all materials to the installation location in its original packaging
with labels intact.
Warning
All local, state, and federal regulations must be followed; this includes the
removal of in-place asbestos flooring and adhesive, as well as any lead-
containing materials. The Occupational Safety and Health Administration (OSHA)
has exposure limits for people exposed to respirable crystalline silica; this
requirement must be followed. Do not use solvent or citrus-based adhesive
removers. When appropriate, follow the Resilient Floor Covering Institute’s
(RFCI) Recommended Work Practice for Removal of Existing Floor Covering and
Adhesive. Always wear safety glasses and use respiratory protection or other
safeguards to avoid inhaling any dust. The label, installation, and
maintenance instructions along with the technical data sheet, limited warranty
and any appropriate Safety Data Sheet (SDS) of all products must be read,
understood, and followed prior to installation. Do not leave spills unattended
– wipe up promptly, and allow the floor covering to dry before trafficking.
Documentation
Record and/or photograph the site conditions, test results, and any corrective
measures taken. All relevant preinstallation documentation, as well original
product invoices and associated shop drawings or project information, should
be stored for the entire warranty period.
Site Conditions & Acclimation
The area must be fully enclosed and weathertight. During the installation, any
direct sunlight should be blocked using window treatments or other protection.
Use permanent or temporary HVAC system to control the site conditions. The
temperature for the installation must match the temperature when the product
will be in use (in-service temperature) and be constant (± 5°F). In addition,
ambient temperatures must be between 60°F (16°C) and 80°F (27°C) for ≥48-hours
before, during and after the installation. The ambient relative humidity must
be between 35% and 65% and 10°F above dew point (dew point calculators are
available on the internet), or adhesive working and/or curing times will be
severely affected. For any project that does not meet these requirements,
please contact the technical department before installation.
Recommended Tool List
- Knee Pads
- Safety Glasses
- Cut-Resistant Safety Gloves
- Dust Mask
- HEPA-Filtered Vacuum
- Oscillating Multi-Tool or Hand Saw (for door jambs)
- Chalk Line
- Three-Section Wall Roller with Extendable Handle (~9 in. Wide) or Three-Section 100 lb. Floor Roller
- Pencil
- Speed Square
- Tape Measure
- Utility Knife with Blades
- 6-foot and 1-foot Straight Edge or Level
Installation Instructions
1. Substrate Preparation
General Substrate Guidelines
Ensure the substrate is clean, dry, flat, sound and suitably prepared
according to these instructions prior to installation, as manufacturer is not
responsible for problems related to substrates that have not been properly
prepared. All substrates must be free of visible water or moisture, dust,
residual adhesives and adhesive removers, solvents, wax, oil, grease, asphalt,
visible alkaline salts or excessive efflorescence, mold, mildew and all other
extraneous coating, film, material or foreign matter. Substrate and/or
subfloor deflection, movement, or instability may cause issues with the
flooring installation - these are not covered under warranty.
Flatness Guidelines
Check all substrates for flatness prior to installation. All substrates must
have a floor flatness of FF32 and/or have a maximum deviation of < 1/8-in. gap
(2 x US quarters should not slide underneath) within 6-ft. and ≤ 1/16-in. gap
(1 x US quarter should not slide underneath) within 1-ft.. Substrates that do
not meet this requirement must be corrected appropriately before installation
begins.
Concrete Substrates
All concrete must be at least 28-days old, free of contaminates and
structurally sound. If required, flatten and/or smooth the surface using a
suitable, moistureresistant, commercial-grade leveling or patching compound,
following the product instructions. Do not install if water or hydrostatic
pressure is visible, present or suspected. If a chemical adhesive remover has
been used, contact the technical department.
All expansion joints must have a suitable expansion joint covering system
installed to allow for expansion and contraction of the concrete. All dormant
construction joints and surface cracks > 1/4-in. must be cleared of all dust,
dirt and debris and filled with a rigid crack treatment designed for use in
construction joints or cracks. Follow the products instructions and ensure
surface is troweled flush with surface of concrete.
Concrete Moisture Requirements
All on and below-grade concrete must have a confirmed and effective vapor
retarder that is compliant with ASTM E1745 installed directly beneath the
slab. All concrete substrates must be tested for moisture in accordance with
the adhesive in use and must be below all published limits.
If a vapor retarder is not present, confirmed or adequate and/or if the
results of concrete moisture testing exceed the published limits, a suitable
concrete moisture mitigation product must be installed, following the product
instructions.
Concrete Moisture Mitigation
When appropriate, use a dimensionally stable, surfaceapplied moisture
mitigation system that, when tested in accordance with ASTM E96 / E96M
Standard Test Methods for Water Vapor Transmission of Materials (Method B),
has a permeability value of ≤0.1 grains/sq. ft./hr. Confirm compliance with
the manufacturer before use.
Gypsum / Lightweight Concrete Substrates
Lightweight or gypsum substrates must be dry (according to the product
manufacturer’s requirements) and have a minimum compressive strength of 2000
PSI when installed over a wood substrate or 3000 PSI when installed over a
concrete substrate. Lightweight or gypsum substrates must be installed and
prepared in accordance with ASTM F2419 or ASTM F2471, respectively. Gypsum and
lightweight substrates must be firmly bonded to a structurally sound subfloor.
All cracked or fractured areas must be removed and repaired with a compatible
repair product. New or existing gypsum or lightweight substrates may require a
sealant or primer be installed prior to resilient flooring installation –
follow the product manufacturer’s recommendations regarding preparation for
resilient flooring.
Wood Substrates
All wood substrates must be structurally sound, dry and within the moisture
content percent (MC%) for your region. Wood substrates and subfloors must be
compliant with and, if necessary, prepared in accordance with ASTM F1482. Wood
substrates should be of double layer construction with a recommended total
thickness of 1-in. or more, depending on federal, state and local building
codes. Sleepers and sleeper systems must not make direct contact with
concrete.
Resinous Coating Substrates
When installing directly over a resinous coating, such as an epoxy coating or
a moisture mitigation system, ensure the coating is clean and free of
contaminates, structurally sound, smooth, dry and has cured for the prescribed
length of time.
Metal Substrates
Metal substrates must be clean, dry, structurally sound smooth and free of
oil, rust and/or oxidation. When installing in areas that may be subject to
topical water, moisture and/or high humidity, an anti-corrosive coating should
be applied to protect the metal substrate. Contact a local paint or coating
supplier for coating recommendations.
Other Substrates
Installing over existing resilient vinyl flooring is not recommended. However,
it may be possible over some materials, such as VCT, VAT, quartz tile, solid
vinyl tile, sheet vinyl or linoleum, as well as existing hard surface flooring
substrates, such as terrazzo, porcelain or ceramic tile. Ensure existing
flooring is a single layer and is clean, dry, sound, solid and well adhered.
All loose material must be removed and repaired or replaced. All grout lines
and wide seams greater than 1/4-in. in width and/or depth, as well as any
significant substrate imperfections, must be filled and troweled flush with a
suitable cementitious patch. Electing to install over any existing floor
covering releases the manufacturer from any responsibility regarding the
suitability and continued performance of that product, including any resulting
effect on the new floor covering.
Radiant Heating Requirements
When installing flooring over a substrate that contains a radiant heating
system, ensure that none of the heating elements make direct contact with the
flooring material. Ensure radiant heat is no higher than 70° F (21° C) 8-hours
prior to and during the entire installation. After installation, the radiant
heat may be gradually increased over the course of 24 hours, until normal
operating temperature is reached. Ensure the temperature of the radiant
heating system does not exceed 85° F (29.5° C) and avoid making abrupt changes
in radiant heating temperature.
Unsuitable Substrates
These include, but are not limited to: any floating or loose floor coverings,
hardwood, carpet, cushioned vinyl, rubber, cork, foam, asphalt tile,
additional acoustical underlayments and any substrate with visible mold,
mildew, or fungi and any substrate in wet areas, such as inside showers and
saunas. Do not install directly over any adhesive or adhesive residue of any
kind. Do not install in recreation vehicles, campers or boats.
Note: Existing hardwood floor coverings will swell when exposed to moisture –
vinyl floor covering may restrict the movement of moisture in hardwood, which
may result in flooring failure, especially when installed on or below grade.
Some hardwood floor coverings may also discolor vinyl floor covering. Issues
related to unsuitable substrate are not covered under warranty.
Adhesive Mat Bond Evaluation
If the suitability of an otherwise suitable substrate is in question, perform
an adhesive bond test per ASTM F3311 Standard Practice for Evaluation of
Performance and Compatibility for Resilient Flooring System Components Prior
to Installation. Store all records related to this test with other relevant
documentation. Flooring Expansion
2. Flooring Installation
Grouting
If the product has a micro-beveled edge, the flooring may be grouted. During
installation, leave a consistent gap around all four sides of the tile or
plank - the gap should be created using appropriate tile spacers and should
be 1/16-in., 1/8in. or 3/16-in. wide. Remove the spacers just before rolling
and grout the joints using a flexible grout specifically made for vinyl floor
covering. Follow the product instructions regarding application and cleaning.
Note: Any grout residue left on the surface will affect product maintenance
and is not covered under the warranty.
Installation Preparation
It is recommended that all wooden door jambs be undercut with an Oscillating
Multi-Tool – the height must be the thickness of the floor covering. Allow all
trades to complete work prior to installation. Clean the entire area to be
installed using a HEPA-filtered vacuum.
Inspect all material prior to and during installation to verify that there are
no visible defects, damages and excessive flatness, shading, sheen or texture
variations. Blend materials from several cartons within the same lot to ensure
a consistent appearance. Some flooring products, colors and textures have
latent and acceptable color and shade variations. If there are concerns
regarding product defects, flatness, shade, sheen or texture variation, do not
install material and consult a sales representative or manufacturer’s
technical staff. Labor costs associated with materials installed with obvious
visual defects will not be covered under warranty.
Although mixing different lots within the same area will not affect the
performance of the product, it is not recommended, as shade, sheen and texture
variations may be visible. Prior to installing, compare different lots side-
byside from all directions and lighting conditions to confirm acceptability
for the owner or end-user. Material installed with obvious visual differences
related to production lots will not be covered under warranty.
Layout
Prior to installation, confirm the installation pattern and direction per the
design specifications or work order. Planks should be installed in a random
pattern – plank end joints should be randomly spaced by ≥8-in. Avoid “H”
joints and do not install in a “Stair-Stepped” installation pattern, while
ensuring no obvious pattern repeats emerge.
Starting Line
Measure the width of each end of the area, then calculate and mark your
starting line, at the center of the room. Calculate the width of the last row
if it is less than half the width of the floor covering, adjust your
starting line by half the width of the flooring.
Cutting
To cut the floor covering, carefully score along the cut line at least twice
with a sharp utility knife. When cutting across the width of a piece, use a
speed square as a guide. Snap the piece downwards. Alternately and as
necessary, a jigsaw with a carbide blade may be used for complicated cuts,
following the tool’s safety instructions.
Adhesive Application
Only apply as much adhesive as can be covered within the working-time,
typically to only one side of the starting line at a time. Apply the adhesive
slowly and evenly to the substrate at the appropriate angle using the
specified trowel notch. Avoid skips, puddles or sharp trowel turns. Allow the
specified open time for the adhesive, depending on the porosity of the
substrate and the site conditions. The adhesive may need to be dry to the
touch prior to installation – refer to the product instructions for specific
requirements.
Flooring Installation
After the appropriate adhesive open time has been reached, install the floor
covering, including perimeter cuts. Make sure that all arrows on the back are
pointed in the same direction. Follow the starting line, keeping all joints
snug without over compressing the material. Make sure the starting row is
straight – the acceptable straightness tolerance is within 1/16-in. for
lengths over 20-ft. or 1/32 -in. for lengths under 20-ft.. After each area of
flooring is completed (< 1-hour), roll it slowly, first width then length,
using a 100 lb. threesection roller. Failure to roll correctly may result in
bond failure.
Repeat this process for the remainder of the installation. If adhesive gets on
the surface of the material or has dried on the surface, immediately remove it
in accordance with the adhesive manufacturer’s cleaning instructions.
Post-Installation
Visually inspect the installation to ensure that the appearance is uniform and
straight, that all seams are tight and correctly staggered/spaced. When spot
cleaning, do not apply abrasive or solvent-based cleaners directly to the
surface of the floor covering. When required, protect newly installed flooring
with construction grade paper or protective boards, such as Masonite, Ram
Board or plywood, to prevent damage from other trades. Take photographs and
have any required documentation signed and filed following completion.
3. Flooring Protection
Do not slide or drag heavy objects across the floor. When moving appliances,
heavy furniture or equipment, protect the flooring with appropriate, hard
surface furniture sliders or 1/2-in. plywood.
All furniture casters or glides must be intended for resilient flooring and
made of a soft material, such as a felt, silicone or a poly-based material.
Casters and glides must have a flat contact point that is at least 1 -sq. in.
or 1.125-in. in diameter to limit indentation and flooring or finish damage.
All rolling seating in desk areas must have chairs that use soft, W-Type
polyurethane wheels or have a resilient flooring chair pad installed over the
finished floor to protect it. Do not use nylon/hard plastic wheels, glides or
casters.
All fixed furniture legs or corners must have permanent floor protectors
installed on all contact points to reduce indentation, wear, scratching and
other flooring or finish damage. Floor protectors must be intended for
resilient flooring and made of a soft material (such as a felt, silicone or a
poly-based material). Floor protectors must have a flat contact point of at
least 1 -sq. in. or 1.125-in. diameter and must cover the entire bottom
surface of the furniture leg.
Do not use nylon/hard plastic floor protectors or furniture feet.
Ensure all furniture castors and chair legs are clean and free of all dirt and
debris. Routinely clean chair castors and furniture legs to ensure that dirt
or debris has not built up or become embedded in castors or floor protectors.
Replace chair castors and floor protectors at regular intervals, especially if
they become damaged or heavily soiled. Felt floor protection devices may need
to be replaced 3 or more times a year to prevent accumulation. Use an
effective walk off mat or system at all outdoor entrances/exits and prevent
water from accumulating. Ensure mats are manufactured with non-staining backs
to prevent discoloration.
DuraDecor | P: (855) 700 – 5666 | customercare@duradecor.com | duradecor.com | revised on 06.27.22 |
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>