S AND B 75-5129 Filters Cotton Filter Cold Air Intake Kits Installation Guide
- June 1, 2024
- S AND B
Table of Contents
S AND B 75-5129 Filters Cotton Filter Cold Air Intake Kits
Specifications
- Model: 75-5129
Components:
-
* A – Intake Box- B – Intake Tube
- C – Fender Seal
- D – Tube Seal
- E – Air Filter (KF-1057)
- F – Lid Seal, 31
- G – Clear Lid
- H – Quick Connect, 1/2 to 3/8 NPT
- I – Quick Connect, 3/8 to 1/4 NPT
- J – IAT Sensor Grommet
- K – Intake Box Support Bracket (Al2113-CT)
- L – Bolts, Flange, M6X16MM (Al2014-00)
- M – Hose Clamp #80 (AGl0l0-00)
- N – Hose Clamp #64 (AG1018-01)
- O – Lid Screw, #10-24 (Al2005-00)
- P – Lid Washer, #10 (Al2006-00)
- Q – M6 Washer (Al1755-00)
Product Usage Instructions
Step 1: Pre-installation Checks
Before starting the installation, ensure you have all the required tools including an 8mm Socket/Ratchet, 10mm Socket/Ratchet, 10mm Wrench, Panel Popper, Adjustable Crescent Wrench, Phillips Screwdriver, Scissors, and Heavy Duty Wire Cutters.
Step 2: Safety Precautions
Do not work on your vehicle while the engine is hot. Ensure the engine is turned off and the vehicle is in Park or the Parking Brake is set.
Step 3: Installation Steps
- Refer to the product guide for detailed instructions on installing each component listed.
- If any parts are missing, contact customer support at 909-947-0015 before proceeding.
- Follow the step-by-step instructions provided for a successful installation.
Frequently Asked Questions (FAQ):
Q: What should I do if I encounter difficulties during installation?
A: If you face any challenges during installation, refer to the
troubleshooting section in the product guide or contact our customer support
for assistance.
INSTALL INSTRUCTIONS FOR 75-5129
Please read the entire product guide before proceeding. Ensure all parts are present. If you are missing any of the components, call our customer support at 909-947-0015. Do Screwdriver, Scissors, Heavy Duty Wire, Cutters not work on your vehicle while the engine is hot. Make sure the engine is turned off and the vehicle is in Park or the Parking Brake is set.
REQUIRED TOOLS
8mm Socket/Ratchet, 10mm Socket/Ratchet, 10mm Wrench, Panel Popper, Adjustable
Crescent Wrench, Phillips
ITEM A| PART NUMBER
ALl339B-OO
| DESCRIPTION INTAKE BOX| QTY
---|---|---|---
B| AL1343-00| INTAKE TUBE|
C| Al2108C-OO| FENDER SEAL|
D| All650C-OO| TUBE SEAL|
| KF-1057| AIR FILTER|
F| Al1766-07| LID SEAL, 31″|
G| Al2120-00| CLEAR LID|
H| Al2156-00| QUICK CONNECT, 1/2″ TO 3/8″ NPT|
| Al1776-00| QUICK CONNECT, 3/8″ TO 1/4″ NPT|
J| All948C-OO| IAT SENSOR GROMMET|
| Al2113-CT| INTAKE BOX SUPPORT BRACKET|
| Al2014-00| BOLTS, FLANGE, M6X16MM|
M| AGl0l0-00| HOSE CLAMP #80|
N| AG1018-01| HOSE CLAMP #64|
0| Al2005-00| LID SCREW, #10-24|
p| Al2006-00| LID WASHER,#10|
Q| Al1755-00| M6 WASHER|
-
STEP 1
-
With the ignition switched off and the parking brake set. Disconnect the negative battery cable on the passenger side.
-
IMPORTANT: Failure to disconnect the battery for a minimum of 2 hours may cause the Check Engine Light to illuminate upon completion of the installation or subsequent operation.
DO NOT SKIP THIS STEP! -
Warning!: The Jeep JL’s have a smaller secondary battery underneath the main battery and fuse box. This battery will remain connected during the install so keep in mind that the wires are still live when working on your vehicle.
-
Tools Required: Ratchet, 10mm Socket/Wrench
-
-
STEP 2
Remove the two EVAP tubes from the stock airbox by pressing down on the grey plastic retainer clips and pulling the tube fittings away from the stock airbox.
-
STEP 3
Disconnect the IAT electrical harness from the IAT sensor by pressing down on the locking tab and pulling off the IAT sensor connector.
-
STEP 4
Disconnect the IAT harness clip from the stock intake tube.
Tools Required: Panel Popper
-
STEP 5
Remove the two bolts securing the stock intake tube to the fan shroud.
Tools Required: Ratchet, 10mm Socket/Wrench
-
STEP &A
-
Loosen the hose clamp securing the stock intake tube to the turbo resonator.
-
Tools Required: Ratchet, 8mm Socket/Wrench
STEP 68 -
Loosen the hose clamp securing the stock intake tube to the intake air box, then remove the stock intake tube from the vehicle.
-
Tools Required: Ratchet, 8mm Socket/Wrench
-
-
STEP 7
Remove the bolt securing the stock intake box to the fender.
Tools Required: Ratchet, 10mm Socket/Wrench
-
STEP 8
Lift the stock intake box to unseat the prongs from the grommets then remove the stock intake box from the vehicle.
-
STEP 9
Check to make sure the two grommets are still in place in the vehicle. If they are missing, they were probably removed with the stock intake box. If the grommets came out of the vehicle with the stock intake box, remove the grommets from the stock intake box and reinstall into the vehicle.
-
STEP 10
Remove the bolt, closest to the fender, from the battery tray bracket.
Tools Required: Ratchet, 10mm Socket/Wrench
-
STEP 11
Remove the two bolts securing the wire harness bracket to the turbo resonator chamber.
Tools Required: Ratchet, 10mm Socket/Wrench
-
STEP 12
Disconnect the clip securing the wire harness to the turbo resonator.
Tools Required: Panel Popper
-
STEP 13A
Remove the crimp/ear hose clamp, securing the turbo resonator chamber to the turbo coupler, by cutting through the “ear” of the hose clamp.
Tools Required: Heavy Duty Wire Cutters
STEP 138
Remove the turbo resonator from the vehicle.
-
STEP 14
Install the IAT Sensor Grommet (J) into the Intake Tube (B).
-
STEP 15A
Notice the position of the IAT sensor on the stock intake tube. Turn the sensor counterclockwise to unlock, then pull out.STEP 158
Install the IAT sensor into the Intake Tube (B). Make sure the sensor is installed in the same position as the stock intake tube.
-
STEP 16A
Install the 90° Fitting, 3/8″ Hose to 3/8″ NPT (H) into the tube finger tight. Then using a wrench, turn it at least one full rotation, then turn it to so that it is pointing in the direction shown.
STEP 168
Install the plastic Cable Clamp, 3/8″ (R) on to the EVAP Fitting (I) as shown. Be sure to install it in the correct orientation.
STEP 16C
Insert the #10-24 X 3/8″ Screw (S) through the Cable Clamp, 3/8″ (R), and into the tube. Position the EVAP Fitting (I) as shown and tighten the screw. Install th Hose 3/8″ ID X 19″ LG (Q) on to the 90 ° Fitting and EVAP Fitting as shown.
-
STEP 17
Install the Tube Seal (D) onto the Intake Box (A).
-
STEP 18
Install the Fender Seal (C) onto the Intake Box (A).
-
STEP 19
Install the Lid Seal (F) into the groove on top of the Intake Box (A). Cut away any excess lid seal.
Tools Required: Scissors
-
STEP 20
Install and tighten the Bracket (K) with the M6 Bolt (L) onto the Intake Box (A). Do not overtighten.
Tools Required: Ratchet, 10mm Socket/Wrench
-
STEP 21
Install the Intake Box (A) into the vehicle, making sure the prongs align with the two grommets, then push down on the intake box to fully seat the prongs.
-
STEP 22
Position the Fender Seal (C) up against the fender then secure the Bracket (K) to the battery tray bracket with a supplied M6 Bolt (L). Do not overtighten.
Tools Required: Ratchet, 10mm Socket/Wrench
-
STEP 23
Place the supplied #64 Hose Clamp (N) onto the turbo coupler, do not tighten.
-
STEP 24A
Install the Intake Tube (B) into the Intake Box (A) at an upward angle.
STEP 248
Rotate the Intake Tube (B) downward and install into the turbo coupler.
STEP 24C
Once the Intake Tube is installed into the turbo coupler, tighten the #64 Hose Clamp (N). Do not overtighten.
Tools Required: Ratchet, 8mm Socket/Wrench
-
STEP 25
Install the wire harness bracket onto the Intake Tube (B) with the M6 Bolts (L).
Tools Required: Ratchet, 10mm Socket/Wrench
-
STEP 26
Connect the IAT electrical harness into the IAT sensor.
-
STEP 27
Reconnect the two EVAP tubes to the EVAP Fitting (I). There should be an audible click when the tubes are fully inserted.
-
STEP 28
Install the Air Filter (E) and #80 Hose Clamp (M) onto the Intake Tube (B) then tighten the hose clamp. Do not overtighten.
Tools Required: Ratchet, 8mm Socket/Wrench
-
STEP 29
Remove the protective covering from the Clear Lid (G).
-
STEP 30
Place the Clear Lid (G) onto the Intake Box (A) then secure using the provided Lid Screws and Washer (0 & P). Do not overtighten.
Tools Required: Screwdriver
-
STEP 31
Reconnect the negative terminal on battery. Inspect your installation, make sure the kit is properly positioned and all fasteners are secured. S&B Filters recommends keeping all stock parts in case you would ever need to reinstall the stock intake.
Tools Required: Ratchet, 10mm Socket/Wrench
-
STEP 32
The installation is now complete.
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>