ops-core Railink Tactical Helmet Accessory Arch Rail Instruction Manual
- June 1, 2024
- ops-core
Table of Contents
OPERATOR’S MANUAL
For FAST® Helmet Systems
This product is covered by one or more patents.
For more information visit
www.gentexcorp.com/patents
1003603-00 REV.B
© 2023 Gentex Corporation. Ops-Core, The Ops-Core logo and FAST are registered
trademarks of Gentex Corporation or its affiliates.
RAILINK and ARC are trademarks of Gentex Corporation or its affiliates.
INTRODUCTION
ABOUT RAILINK
RAILINK is a system that integrates mounting, power and data into a scalable
headborne platform. It seamlessly integrates compatible, battery-free
accessories and VAS systems through a centralized battery pack without the
need for cable management.
PRODUCT OVERVIEW
INSTALLATION & OPERATION
1. REMOVE EXISTING RAILS AND REAR VELCRO
Using a wide blade flat head screwdriver, unscrew and remove all four screws
and t-nuts to remove the existing ARC Rails and shims (if present). This will
also release the chinstrap anchors and rear fitband tabs. Remove the rear
exterior loop from the helmet shell (recommended).
2. ADJUST RAILINK SIZING
Using a 3/32” ball end hex screwdriver, tighten or loosen the adjustment
screws to slightly oversize the width of the RAILINK assembly to the size of
your helmet using the indexing marks as a reference. (For XL and XXL helmet
sizes, use the included longer adjustment screws).The width adjustment may
vary for the same helmet size depending on model of FAST helmet. Further
adjustment may be needed when assembling RAILINK onto the helmet.
ENSURE PROPER INTERNAL COMPONENT ROUTING
Before assembling RAILINK onto the helmet, gently compress the flat ribbon
cable into a “S” shape. DO NOT put a sharp crease into the ribbon. Also,
ensure the round cable is routed inside the interior channel of the rail.
RIBBON CABLE
ROUND CABLE
1 LOOSELY ASSEMBLE RAILINK ONTO HELMET
Align RAILINK with the existing chinstrap holes on the exterior of your helmet
and loosely assemble the ballistic screws, chinstrap anchors, t-nuts and any
liner/fitband components (if applicable) as they were before disassembling.
Ensure ballistic screw passes through the opening for the appropriate size
helmet on the fitband. Ensure flexible ribbon cable and round cable are not
pinched by any part of the RAILINK assembly.
NOTE: IN SOME INSTANCES, ALTERNATE BALLISTIC SCREW LENGTHS MAY BE REQUIRED.
2. TIGHTEN THE RAILINK ONTO THE HELMET
Tighten the front and rear ballistic screws then tighten the RAILINK size
adjustment screws alternating sides to ensure that the hotshoe remains
centered on the helmet (use the indexing marks as a reference).
Recommended torque values below.
3. INSTALL BATTERIES (FOR GENTEX AA BATTERY PACK)
Remove the top cover of the battery pack by loosening the top screw and
lifting up on the cover. Install six (6) AA L91 Ultimate Lithium batteries
with positive (+) terminals pointing up. Loosely* secure the top cover back
onto the battery pack.
NOTE: TIGHTENING THE TOP COVER COMPLETELY WILL PREVENT THE BATTERY PACK FROM ATTACHING PROPERLY TO THE HOTSHOE. OTHER BATTERY PACKS MAY HAVE DIFFERENT BATTERY INSTALLATION REQUIREMENTS. REFER TO THOSE INSTRUCTIONS SPECIFIC TO THE BATTERY IN USE FOR THIS STEP.
4. ATTACH BATTERY PACK TO RAILINK HOTSHOE
Engage the lower battery pack mounting points into the hotshoe, tilt the
battery pack into place and tighten the rear screw to affix the battery pack
to the hotshoe. Then tighten the top cover screw to engage the secondary
retention mechanism.
NOTE: FAILURE TO FOLLOW THIS SEQUENCE MAY RESULT IN AN IMPROPER SEAL, NON
OPERATION OF THE BATTERY PACK OR DAMAGE TO THE BATTERY PACK AND/ OR HOTSHOE
5. POWER RAILINK ON/OFF
Switch ON/OFF all power to RAILINK using the ON/OFF switch located at the rear
of the battery pack.
NOTE: OTHER BATTERIES AND ACCESSORIES MAY HAVE SEPARATE INSTALLATION AND
OPERATING INSTRUCTIONS. REFER TO THE INSTRUCTIONS SPECIFIC TO THE DEVICE(S) IN
USE.
6. ATTACHING ACCESSORIES TO RAILINK
To attach accessories to the Front or Rear Accessory Nodes, use the indexing
cones to align the accessory to the RAILINK node. Mounting screws should be
tightened to a recommended torque of 5 in lbs (0.6 Nm). Refer to the
instructions of the specific device(s) in use for additional installation
instructions.
To attach the power/data cable to the RAILINK VAS Connector, remove the
protective cap from the RAILINK VAS Connector. Using the appropriate
power/data cable for your VAS, rotate the 9 pin cable connector to orient the
white dot with the white dot on the RAILINK VAS Connector. Push the connector
to seat the contacts and lock the connector in place.
NOTE: PUSHING ON THE CONNECTOR WITH EXCESSIVE FORCE MAY RESULT IN DAMAGE
TO THE RAILINK VAS CONNECTOR AND/OR THE VAS POWER/DATA CABLE. ENSURE PROPER
ORIENTATION OF THE CONNECTORS TO PREVENT PERMANENT DAMAGE TO THE RAILINK VAS
CONNECTOR AND/OR VAS
POWER/DATA CABLE.
MAINTENANCE & CARE
STANDARD RECOMMENDED MAINTENANCE
Perform the following recommended maintenance procedures before and after each
use. If any defects are found, the damaged components should be replaced
before use.
- Clean the RAILINK with a mild detergent and water.
- Check that the chinstrap screws are tight using a flathead screwdriver.
- Visually check the RAILINK and Battery Pack for signs of breakage.
- Periodically inspect and tighten all threaded fasteners on RAILINK accessories.
- Inspect and clean all electrical contacts to insure they are clear of debris and functioning properly. A soft brush or Q-Tip should be used to clear any debris.
- When storing the RAILINK Battery Pack for short periods of time use the ON/OFF switch on the battery pack to disable the system. When storing for extended periods of time make sure to remove all batteries from the battery pack.
TECHNICAL SUPPORT
Our team of dedicated customer service and support professionals is highly
trained on all aspects of our products and is available to assist you with all
your needs, including checking the status of your order, billing, warranties
and returns, orders, replacement parts, and technical support.
Ops-Core Customer Service
+1 888.894.1755
groundcs@gentexcorp.com
SPECIFICATIONS
| Weight | 0.50 lbs (227 g) Rail/Hotshoe Assembly |
|---|---|
| Salt Water Immersion | IPX7 |
| Environmental | MIL-STD-810H |
| Operating Temperature | -40°C to +55°C (-40°F to +131°F) with lithium batteries |
| Storage Temperature | -40°C to +71°C (-40°F to +160°F) |
| EMI Testing Standards | MIL-STD-461G |
WARRANTY
Unless an individual product is covered by a separately issued warranty,
Gentex warrants that all helmet components, accessories, peripherals, and
parts will be free from defects in material or workmanship under normal use
and service for a period one (1) year from the date of delivery. All repair
covered by this warranty shall be performed at Gentex’s factory, or other such
warranty repair facilities of Gentex as designated by Gentex unless Gentex
specifically directs that repair services be performed at another location.
Any defect corrected and found to be within this scope of the warranty will be
repaired by Gentex and all charges for labor and material will be borne by
Gentex. If it is determined that either no fault exists in Gentex, or the
damage to be repaired was caused by negligence of the user, its agents,
employees or customers, you agree to pay all charges associated with each such
repair. No statement, recommendation or assistance made or offered by Gentex
through its representatives to the user, its agents, employees, or customers
in connection with the purpose or intended use of any Gentex’s product shall
be or constitute a waiver by Gentex of any of the provisions of this warranty
or change Gentex’s liability under this warranty.
EXCEPT WHERE PROHIBITED BY LAW, THE WARRANTY DESCRIBED ABOVE CONSTITUTES THE
SOLE WARRANTY MADE BY GENTEX EITHER EXPRESSED OR IMPLIED. THERE ARE NO OTHER
WARRANTIES EXPRESSED OR IMPLIED THAT EXTEND BEYOND THE FACE HEREOF, HEREIN,
INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. IN NO EVENT SHALL GENTEX BE LIABLE FOR ANY INCIDENTAL,
CONSEQUENTIAL, OR SPECIAL DAMAGES EVEN IF ADVISED OF SUCH DAMAGES, AND THE
USER, ITS AGENTS, EMPLOYEES, OR CUSTOMERS REMEDIES SHALL BE LIMITED TO SOLELY
TO THE REPAIR OR REPLACEMENT OF NONCONFORMING UNITS OR PARTS, WHICH AMOUNT
SHALL NOT EXCEED THE TOTAL PURCHASE PRICE OF THE PRODUCT UNDER WARRANTY.
Any tampering, misuse or negligence in handling or use of the product renders
the warranty void. Further, the warranty is void if, at any time, the user,
its agents, employees or customers attempts to make any internal changes to
any of the components of a product; if at any time the power supplied to any
part of the product exceeds the rated tolerance; if any external device
attached by the user, its agents, employees or customers creates conditions
exceeding the tolerance of the product; or if any time the serial number plate
is removed or defaced. OPERATION OF THE PRODUCTS THAT RENDERS THIS WARRANTY
VOID WILL BE DEFINED TO INCLUDE ALL OF THE POSSIBILITIES DESCRIBED IN THIS
SECTION, TOGETHER WITH ANY PRACTICE THAT RESULTS IN CONDITIONS EXCEEDING THE
DESIGN TOLERANCE OF THE PRODUCTS.
References
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