Level pro TVF Batcher Series Display User Manual
- June 1, 2024
- Level pro
Table of Contents
- Level pro TVF Batcher Series Display
- BASIC REQUIREMENTS AND USER SAFETY
- GENERAL CHARACTERISTICS
- DEVICE INSTALLATION
- CONNECTION METHOD
- TECHNICAL DATA
- FLOW METER CONNECTIONS
- MAINTENANCE
- FRONT PANEL DESCRIPTION
- MENU STRUCTURE
- CONTACT
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
Level pro TVF Batcher Series Display
Explanation of symbols used in the manual
- This symbol denotes especially important guidelines concerning the installation and operation of the device. Not complying with the guidelines denoted by this symbol may cause an accident, damage or equipment destruction.
IF THE DEVICE IS NOT USED ACCORDING TO THE MANUAL THE USER IS RESPONSIBLE FOR POSSIBLE DAMAGES.
- This symbol denotes especially important characteristics of the unit. Read any information regarding this symbol carefully.
BASIC REQUIREMENTS AND USER SAFETY
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Do not use the unit in areas threatened with excessive shocks, vibrations, dust, humidity, corrosive gasses and oils.
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Do not use the unit in areas where there is a risk of explosions.
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Do not use the unit in areas with significant temperature variations, or exposure to condensation or ice.
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Do not use the unit in areas exposed to direct sunlight.
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Make sure that the ambient temperature (e.g. inside the control box) does not exceed the recommended values. In such cases, forced cooling of the unit must be considered (e.g. by using a ventilator).
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The manufacturer is not responsible for any damages caused by inappropriate installation, not maintaining the proper environmental conditions and using the unit contrary to its assignment.
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Installation should be conducted by qualified personnel. During installation, all available safety requirements should be considered. The fitter is responsible for executing the installation according to this manual, local safety and EMC
regulations. -
GND input of the device should be connected to the PE wire;
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The unit must be properly set up, according to the application. Incorrect configuration can cause defective operation, which can lead to unit damage or an accident.
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If in the case of a unit malfunction, there is a risk of a serious threat to the safety of people or property additional, independent systems and solutions to prevent such a threat must be used.
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The unit uses dangerous voltage that can cause a lethal accident. The unit must be switched off and disconnected from the power supply before starting the installation of troubleshooting (in the case of malfunction).
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Neighbouring and connected equipment must meet the appropriate standards and regulations concerning safety and be equipped with adequate overvoltage and interference filters.
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Do not attempt to disassemble, repair or modify the unit yourself. The unit has no user-serviceable parts. Defective units must be disconnected and submitted for repairs at an authorized service centre.
The unit is designed for operation in an industrial environment and must not be used in a household environment or similar.
GENERAL CHARACTERISTICS
- The main task of the TVF Series is the measurement of instantaneous flow (flow rate), and counting of total flow, The device can be used as a regulator, to control industrial processes. Measurement of instantaneous flow can be indicated in the range: 0 to 9999 (plus decimal point) and can be expressed in combination of flow measurements (Gallon, litre and m3) and in three time measurements (second, minute, hour). Total flow can be indicated in a range from 0.000 to 16 digits with a maximum resolution of 0.001 L.
- TVF Series can cooperate with flow sensors with current output (0-20mA or 4-20mA). Sensors can be powered from sensor supply output (stabilized, 24VDC +5%, -10% 100mA). The device can be equipped with two relay outputs, two OC type outputs, one relay and one passive isolated current output or one OC type and one passive isolated current output, which can be driven due to instantaneous flow, total flow or more batch counter value. Build in RS 485 interface enables access to all internal registers, and supports MODBUS RTU communication protocol. The controller can be ordered in two power supply versions.
DEVICE INSTALLATION
The unit has been designed and manufactured in a way that assures a high level of user safety and resistance to interference occurring in a typical industrial environment. To take full advantage of these characteristics installation of the unit must be conducted correctly and according to the local regulations.
- Read the basic safety requirements on page 3 before starting the installation.
- Ensure that the power supply network voltage corresponds to the nominal voltage stated on the unit’s identification label.
- The load must correspond to the requirements listed in the technical data.
- All installation works must be conducted with a disconnected power supply.
- Protecting the power supply connections against unauthorized persons must be taken into consideration.
UNPACKING
- After removing the unit from the protective packaging, check for transportation damage.
- Any transportation damage must be immediately reported to the carrier.
- Also, write down the unit serial number on the housing and report the damage to the manufacturer.
ASSEMBLY
- Disconnect the power supply before starting assembly.
- Check the connections are wired correctly before switching the unit on.
To install the device on the wall, pinholes should be made. Figure 4.1 presents the dimensions of the device and the distances between holes. The back side of the device has four mounting holes. This part of the case should be mounted to a wall by screws.
CONNECTION METHOD
- Installation should be conducted by qualified personnel. During installation, all available safety requirements should be considered. The fiter is responsible for executing the installation according to this manual, local safety and EMC regulations.
- The unit is not equipped with an internal fuse or power supply circuit breaker. Because of this an external time-delay cut-out fuse with minimal possible nominal current value must be used (recommended bipolar, max. 2A) and a power supply circuit breaker located near the unit. In the case of using a monopolar fuse, it must be mounted on the phase cable (L).
- The power supply network cable diameter must be selected in such a way that in the case of a short circuit of the cable from the side of the unit the cable shall be protected against destruction with an electrical installation the fuse.
Connections of power supply voltage and measurement signals are executed using the clamping connectors inside of the unit’s housing.
- All connections must be made while the power supply is disconnected.
- Flow sensor connected to the current input of flow meter should be installed according to local regulations, and recommendations of the producer.
- Correct installations and application of flow sensor is essential for correct operation flow meter-type TVF Series.
The device has 5 buttons being used for main preset programming. To get a high
protection level, the keyboard is mounted under a transparent cover. To allow
the user to change presets without opening the cover, an IR sensor is mounted.
Remote controller contains basic functions to handle the menu of the device
(note, that remote controller is not a part of the TVF Series set – it is an
additional equipment).
Additional features
- alarm preset; alarm signal is released when measurement exceeds measurement range
- direct access to relay thresholds settings, without a password,
- batcher mode.
TECHNICAL DATA
Power Supply Voltage (Depending on Version)| 85…230…260V AC/DC; 50 ÷ 60 Hz (separated)
or 19…24…50V DC and 16…24…35V AC (separated)
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External fuse (required)
Power consumption
| T – type, max. 2 A
max. 4.5 VA @ 85 ÷ 260V AC/DC max. 4.5 VA @ 16V ÷ 35V AC max. 4.5 W @ 19V ÷ 50V DC
Inputs| 0÷20 mA, 4÷20 mA overload protected,
maximum input current of about 40 mA NPN | PNP Pulse Inputs
Programmable input
| Low level: not separated High level: 0V ÷ 1V
10V ÷ 30V (about. 12 mA @ 24V)
Outputs
| Relay : 1 or 2 NO, 5A/250V AC (cos j = 1)
OC-type : 1 or 2; 30mA / 30VDC / 100mW passive, isolated current : 0 or 1;
range max. 2.8 ÷ 24mA supply voltage: Us = 9.5 ÷ 36V
load resistance 0…(Us – 9.5V) / 24mA [kW]
resolution: 12bits
isolation strength 560V DC
sensor power supply UO : 24V +5%, -10% / max. 100 mA, stabilized
Instantaneous Flow Range| 0 ÷ 9999 plus decimal point
Current Measurement Accuracy| ± 0,1% @ 25°C; ± one digit (for 0÷20 mA
range)
Accepted Prolonged Input Overload| 20%
Measurement Input Resistance:| 50
Temperature Stability| 50 ppm / °C
Instantaneous Flow Precision| Selected from range: 0 ÷ 0.000
Instantaneous Flow Unit| L or m3 per min. or sec. or hour
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Total Flow Range| 16 Digits
Total Flow Precision| Selected from range: 0 ÷ 0.000
Total Flow Unit| L m3
Batcher Counter Range| 65535 m3
Batcher Counter Precision| Selected from range: 0 ÷ 0.000
Batcher Counter Unit| L m3
Number of Batches Counter Range| 0 ÷ 999999
Communication Interface| RS 485, 8N1 and 8N2, Modbus RTU, not separated
Baud Rate| 1200 bit/s ÷ 115200 bit/s
Display| LED, 6 digit, 13mm height, red
Protection Level| IP 65
Housing Type Housing Material Housing Dimensions
without glands: with glands :
| Wall Mounted ABS + Fibreglass
110 x 80 x 67 mm
110 x 105 x 67 mm
Operating Temperature| 0°C to +50°C
or -20°C to +50°C
Storage Temperature| -10°C to +70°C
or -20°C to +70°C
Humidity
Altitude
| 5 to 90% no condensation
up to 2000 meters above sea level
Screws Tightening Max. Torque| 0.5 Nm
Max. Connection Leads Cross Section| 3 mm2 (for connectors 1÷6) or
2 mm2 (for connectors 7÷13, 15÷17)
Protection Level
| According to PN-EN 61010-1 installation category: II pollution degree: 2
voltage in relation to ground: 300V AC insulation resistance: >20MW
insulation strength between power supply and input/output terminal: 1min. @ 2300V insulation strength between relay terminal: 1min. @ 1350V
EMC| According to: PN-EN 61326-1
This is a class A unit. In a residential or a similar area, it can cause radio frequency interference. In such cases, the user can be requested to use appropriate preventive measures.
Symbols and Functions of Push Buttons
PRINCIPLE OF OPERATION
- After turning the power supply on, the device ID and software version are shown on the display, next the controller goes to the measurement mode.
MEASUREMENT MODE
In the measure mode, the device displays instantaneous measurement (flow value or time per one unit of flow, depending on „F or P” parameter value) equivalent to the number of input pulses, total flow or more batch counter value. Instantaneous flow (flow rate) is displayed in units defined by parameters “F unit” ( L or m3) and “Ftunit” (min., sec. or h), with resolution defined by “Point” (max. 3 digits after the decimal point). The device converts measured current to selected units accordingly to conversion characterstic selected by the user. The measurement range equal to the nominal range is called: the nominal measurement range, and the measurement range equal to the extended nominal range is called: the permissible measurement range.
FLOW METER CONNECTIONS
TKM Series – 4-20mA Output
- Terminal (7) Blue Wire (-)
- Terminal (8) Brown Wire (+)
- Terminal (11) Yellow Wire (mA +)
- Terminal (12) Grey Wire (mA -)
TKW Series – Pulse Output
- GPM/Pulse = K Factor
- Terminal (7) Blue Wire (-)
- Terminal (8) Brown Wire (+)
- Terminal (10) Black Wire (Pulse)
- Jump Terminal 13 & 8 Brown Wire
TKW Series – Pulse Output
- GPM/Pulse = K Factor
- Terminal (7) Blue Wire (-)
- Terminal (8) Brown Wire (+)
- Terminal (10) Black Wire (Pulse)
- Jump Terminal 13 & 8 Brown Wire
TKW Series – 4-20mA Output
- Terminal (7) Blue Wire (-)
- Terminal (8) Brown Wire (+)
- Terminal (11) Black Wire (mA+)
- Terminal (12) White Wire (mA-)
TKP Series – Pulse Output
- GPM/Pulse = K Factor
- Terminal (7) Blue Wire (-)
- Terminal (8) Brown Wire (+)
- Terminal (10) Black Wire (Pulse)
- Jump Terminal 13 & 8 Brown Wire
TIW Series – GPM/Pulse = K Factor
- Terminal (7) Blue Wire (-)
- Terminal (8) Brown Wire (+)
- Terminal (10) Black Wire (Pulse)
- Jump Terminal (13 & 8) Brown Wire
TIP Series | TIM Series – Pulse Output
- GPM/Pulse Display = K Factor
- Terminal (7) Blue Wire (-)
- Terminal (8) Brown Wire (+)
- Terminal (10) Black Wire (Pulse)
- Jump Terminal (13 & 8)
TIM Series – 4-20mA Output
- Terminal (7) Blue Wire (-)
- Terminal (8) Brown Wire (+)
- Terminal (11) Yellow Wire (mA+)
- Terminal (12) Grey Wire (mA-)
Ultraflo 1000 | 4000 | 5000 – Pulse Output
- GPM/Pulse Display = K Factor
- Pin 1: Terminal 8 (+)
- Pin 2: Terminal 10
- Pin 3: Terminal 7 (-)
- Jump Terminal (13 & 8)
Ultraflo 1000 | 4000 | 5000 – 4-20mA Output
- Pin 1: Terminal 8 (+)
- Pin 2 : Terminal 11 (mA +)
- Pin 3: Terminal 7 (-)
- Jump Terminal (12 & 7)
ProPulse – DIN Connection
- Pin 1: Terminal 8 (+)
- Pin 2 : Terminal 10 (PNP)
- Pin 3: Terminal 7 Shield (-)
- Pin 4 : Terminal 10 (NPN)
- Jump Terminal (13 & 8)
ProPulse – Flying Lead – Pulse Output
- GPM/Pulse = K Factor
- Terminal 10 Blue Wire (PNP)
- Terminal 8 Red Wire (+)
- Terminal 7 Shield (-)
- Jump Terminal (13 & 8)
PM Series Mag Meter – Pulse Output
- GPM/Pulse = K Factor
- Pin 1: Terminal 8 (+)
- Pin 2 : Terminal 10 (NPN)
- Pin 3: Terminal 7 (-)
- Jump Terminal (13 & 8)
CAUTION
Contacts of relay outputs are not equipped with spark suppressors. While using the relay outputs for switching inductive loads (coils, contactors, power relays, electromagnets, motors etc.) it is required to use an additional suppression circuit (typically capacitor 47nF/ min. 250VAC in series with 100R/5W resistor), connected in parallel to relay terminals or (better) directly on the load. As a consequence of using the suppression circuit, the level of generated electromagnetic disturbances is lower, and the life of relay contacts rises.
MAINTENANCE
The unit does not have any internal replaceable or adjustable components available to the user. Pay attention to the ambient temperature in the room where the unit is operating. Excessively high temperatures cause faster aging of the internal components and shorten the fault-free time of unit operation. In cases where the unit gets dirty do not clean with solvents. For cleaning use warm water with a small amount of detergent or in the case of more significant contamination ethyl or isopropyl alcohol.
Using any other agents can cause permanent damage to the housing.
- Product marked with this symbol should not be placed in municipal waste. Please check local regulations for the disposal and electronic products.
FRONT PANEL DESCRIPTION
MENU STRUCTURE
CONTACT
- Specification may be modified without notice in advance.
- For More Information Visit www.iconprocon.com or Contact Us @ 905.469.9283
- sales@iconprocon.com.
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