BAILEIGH INDUSTRIAL TN-700 Tube and Pipe Notcher Instruction Manual

June 17, 2024
BAILEIGH INDUSTRIAL

BAILEIGH INDUSTRIAL TN-700 Tube and Pipe Notcher

BAILEIGH-INDUSTRIAL-TN-700-Tube-and-Pipe-Notcher-
product

INTRODUCTION

The quality and reliability of the components assembled on a Baileigh Industrial machine guarantee near-perfect functioning, free from problems, even under the most demanding working conditions. However, if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product. Make sure you have the serial number and production year of the machine (stamped on the nameplate). For replacement parts refer to the assembly numbers on the parts list drawings. Our technical staff will do their best to help you get your machine back in working order.

In this manual, you will find: (when applicable)

  • Safety procedures
  • Correct installation guidelines
  • Description of the functional parts of the machine
  • Capacity charts
  • Set-up and start-up instructions
  • Machine operation
  • Scheduled maintenance
  • Parts lists

GENERAL NOTES

  • After receiving your equipment remove the protective container.
  • Do a complete visual inspection, and if the damage is noted, photograph it for insurance claims and contact your carrier at once, requesting an inspection.
  • Also, contact Baileigh  Industrial and inform them of the unexpected occurrence. Temporarily suspend installation.
  • Take necessary precautions while loading/unloading or moving the machine to avoid any injuries.
  • Your machine is designed and manufactured to work smoothly and efficiently.
  • Following proper maintenance instructions will help ensure this. Try and use original spare parts, whenever possible, and most importantly; DO NOT overload the machine or make any unauthorized modifications.
  • Note: This symbol refers to useful information throughout the manual.

IMPORTANT PLEASE READ THIS OPERATOR MANUAL CAREFULLY

  • It contains important safety information, instructions, and necessary operating procedures.
  • The continual observance of these procedures will help increase your production and extend the life of the equipment.

SAFETY INSTRUCTIONS

  • LEARN TO RECOGNIZE SAFETY INFORMATION
    • This is the safety alert symbol. When you see this symbol on your machine or in this manual, BE ALERT TO THE
  • POTENTIAL FOR PERSONAL INJURY!
    • Follow recommended precautions and safe operating practices.
  • UNDERSTAND SIGNAL WORDS
    • A signal word – DANGER, WARNING, or CAUTION is used with the safety alert symbol. DANGER identifies a hazard or unsafe practice that will result in severe Injury or Death.
    • Safety signs with the signal word DANGER or WARNING are typically near specific hazards.
    • General precautions are listed on CAUTION safety signs.
    • CAUTION also calls attention to safety messages in this manual.

SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others.

  • PROTECT EYES
    • Wear safety glasses or suitable eye protection when working on or around machinery.
  • PROTECT AGAINST NOISE
    • Prolonged exposure to loud noise can cause impairment or loss of hearing.
    • Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises.
  • BEWARE OF PINCH POINTS
    • Keep hands and fingers away from the slide plate and pivot points when operating on and around this machine. Keep the chuck guard in place at all times while the machine is running.
  • ROTATING TOOL HAZARD
    • Keep hands and body clear while operating. Rotating chuck can cut, dismember, snag, and entrap. Flying chips, splinters, and other particles can cause serious injury or death.

BEWARE OF PIERCING POINTS

NEVER place Keep hands, fingers, or any part of your body away from the rotating tooling bit.

CUTTING HAZARD

  • Keep hands and fingers away from the rotating cutters.
  • These rotating cutters can be extremely dangerous if you do not follow proper safety procedures.
  • NEVER place hands directly over or in front of the cutter.
  • Keep the tooling guard in place and closed at all times while operating this machine.

ENTANGLEMENT HAZARD – ROTATING SPINDLE

  • Contain long hair, DO NOT wear jewelry or loose-fitting clothing.

SAFETY PRECAUTIONS

  • Metalworking can be dangerous if safe and proper operating procedures are not followed.
  • As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury.
  • However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.
  • Safety equipment such as guards, hold-downs, safety glasses, dust masks, and hearing protection can reduce your potential for injury.
  • But even the best guard won’t make up for poor judgment, carelessness, or inattention. Always use common sense and exercise caution in the workshop.
  • If a procedure feels dangerous, don’t try it.
  • REMEMBER: Your safety is your responsibility.

WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY

  1. Only trained and qualified personnel can operate this machine.
  2. Make sure guards are in place and proper working order before operating machinery.
  3. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools have been removed.
  4. Keep the work area clean. Cluttered areas invite injuries.
  5. Overloading machine. By overloading the machine you may cause injury from flying parts. DO NOT exceed the specified machine capacities.
  6. Dressing material edges. Always chamfer and deburr all sharp edges.
  7. Do not force tools. Your machine will do a better and safer job if used as intended. DO NOT use inappropriate attachments in an attempt to exceed the machine’s rated capacity.
  8. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do the work of a large industrial tool. DO NOT use a tool for a purpose for which it was not intended.
  9. Dress appropriately. DO NOT wear loose-fitting clothing or jewelry as they can be caught in moving machine parts. Protective clothing and steel-toe shoes are recommended when using machinery. Wear a restrictive hair covering to contain long hair.
  10. Use eye and ear protection. Always wear ISO-approved impact safety goggles. Wear a full face shield if you are producing metal filings.
  11. Do not overreach. Maintain proper footing and balance at all times. DO NOT reach over or across a running machine.
  12. Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or machine when you are tired.
  13. Check for damaged parts. Before using any tool or machine, carefully check any part that appears damaged. Check for alignment and binding of moving parts that may affect proper machine operation.
  14. Observe work area conditions. DO NOT use machines or power tools in damp locations. Do not be exposed to rain. Keep the work area well-lighted. DO NOT use electrically powered tools in the presence of flammable gases or liquids.
  15. Blade adjustments and maintenance. Always keep blades sharp and properly adjusted for optimum performance.
  16. Keep children away. Children must never be allowed in the work area. DO NOT let them handle machines, tools, or extension cords.
  17. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust. Always lock up tools and keep them out of reach of children.
  18. DO NOT operate the machine if under the influence of alcohol or drugs. Read warning labels on prescriptions. If there is any doubt, DO NOT operate the machine.
  19. DO NOT touch live electrical components or parts.
  20. Turn off power before checking, cleaning, or replacing any parts.
  21. Be sure all equipment is properly installed and grounded according to national, state, and local codes.
  22. Inspect power and control cables periodically. Replace if damaged or bare wires are exposed. Bare wiring can kill!
  23. DO NOT bypass or defeat any safety interlock systems.
  24. Keep visitors a safe distance from the work area.

TECHNICAL SPECIFICATIONS

Mill Speed 40-230rpm
Maximum Notching Capacity 2-1/2″ Diameter using a 2-1/2″ end mill (64mm /

12mm)
Minimum Notching Capacity| .5″ Diameter using a .5″ end mill and .5″ reducer bushing (12mm / 12mm / 12mm)
Angle Adjustment| 0 – 45°
End Mill Size| 1/2″ Standard / 2-1/2″ Optional (12mm / 64mm optional)
Power| 115V, 60hz Prewired 115V
Motor| 2hp (1.49kw)
Shipping Weight| 340lbs. (154kg)
Shipping Dimensions| 31″ x 48″ x 32″ (788 x 1219 x 813mm)

TECHNICAL SUPPORT

  • Our technical support department can be reached at 920.684.4990, asking for the support desk for purchased machines.
  • Tech Support handles questions on machine setup, schematics, warranty issues, and individual parts needs: (other than die sets and blades).
  • For specific application needs or future machine purchases contact the Sales Department at: baileigh-sales@jpwindustries.com, Phone: 920.684.4990, or Fax: 920.684.3944.
  • Note: The photo illustrations used in this manual are representative only and may not depict the actual color, labeling or accessories and may be intended to illustrate technique only.
  • Note: The specifications and dimensions presented here are subject to change without prior notice due to improvements of our products.

UNPACKING AND CHECKING CONTENTS

  • Your Baileigh Industrial machine is shipped complete in one crate.
  • Separate all parts from the packing material and check each item carefully.
  • Make certain all items are accounted for before discarding any packing material.

WARNING:

  • SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.
  • If any parts are missing, do not plug in the power cable, or turn the power switch on until the missing parts are obtained and installed correctly.

Cleaning

  • Your machine may be shipped with a rustproof waxy oil coating and grease on the exposed unpainted metal surfaces. To remove this protective coating, use a degreaser or solvent cleaner.
  • For a more thorough cleaning, some parts will occasionally have to be removed. DO NOT USE acetone or brake cleaner as they may damage painted surfaces.
  • Follow the manufacturer’s label instructions when using any type of cleaning product. After cleaning, wipe unpainted metal surfaces with a light coating of quality oil or grease for protection.
    • WARNING: DO NOT USE gasoline or other petroleum products to clean the machine. They have low flash points and can explode or cause fire.
    • CAUTION: When using cleaning solvents work in a well-ventilated area. Many cleaning solvents are toxic if inhaled.

TRANSPORTING AND LIFTING

IMPORTANT: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operators, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well-balanced.

Follow these guidelines when lifting with a truck or trolley:

  • The lift truck must be able to lift at least 1.5 – 2 times the machine’s gross weight.
  • Make sure the machine is balanced. While transporting, avoid rough or jerky motion, and maintain a safe clearance zone around the transport area.
  • Use a forklift with sufficient lifting capacity and forks that are long enough to reach the complete width of the machine.
  • Remove the securing bolts that attach the machine to the pallet.
  • Approaching the machine from the side, lift the machine on the frame taking care that there are no cables or pipes in the area of the forks.
  • Move the machine to the required position and lower gently to the floor.
  • Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place.

INSTALLATION

IMPORTANT: Consider the following when looking for a suitable location to place the machine:

  • The overall weight of the machine.
  • Weight of material being processed.
  • Sizes of material to be processed through the machine.
  • Space is needed for auxiliary stands, work tables, or other machinery.
  • Clearance from walls and other obstacles.
  • Maintain an adequate working area around the machine for safety.
  • Have the work area well illuminated with proper lighting.
  • Keep the floor free of oil and make sure it is not slippery.
  • Remove scrap and waste materials regularly, and make sure the work area is free from obstructing objects.
  • If long lengths of material are to be fed into the machine, make sure that they will not extend into any aisles.
  • EVELING: The machine should be sited on a level, concrete floor. Provisions for securing it should be in position before placing the machine. The accuracy of any machine depends on its precise placement on the mounting surface.
  • FLOOR: This tool distributes a large amount of weight over a small area. Make certain that the floor is capable of supporting the weight of the machine, work stock, and the operator. The floor should also be a level surface. If the unit wobbles or rocks once in place, be sure to eliminate by using shims.
  • WORKING CLEARANCES: Take into consideration the size of the material to be processed. Make sure that you allow enough space for you to operate the machine freely.
  • POWER SUPPLY PLACEMENT: The power supply should be located close enough to the machine so that the power cord is not in an area where it would cause a tripping hazard. Be sure to observe all electrical codes if installing new circuits and/or outlets.

ASSEMBLY AND SET UP

WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual.

  1. Remove the machine from the skid it was shipped on.
  2. Check the oil level and top off if necessary.
  3. Read through the remainder of the manual and become familiar with the tool installation and settings as well as normal operation.
  4. Position the machine as desired following the installation guidelines.
  5. Follow the electrical guidelines to connect the machine to a power supply.

GETTING TO KNOW YOUR MACHINE

  • You have made a practical choice in purchasing a Model TN-700 Endmill Notching Machine. It has been carefully built of high-quality materials and designed to give many years of efficient service. The simplicity of design and minimum effort required to operate the machine contribute towards meeting schedules and producing greater profits.
  • The TN-700 is an electric variable speed end-mill notching machine specially designed to notch a variety of materials using different-sized endmills. The notch that gets cut into the tubing, allows for a perfect joint between mating pieces, helping to create a perfect weld.
  • The TN-700 Notching Machine you have purchased is built of solid steel and high-quality components, ensuring maximum rigidity and long life.
Item Description Function
A Y Feed Hand Wheel Used to move the vise bed along the length of the end

mill.
B| Cam Handle| Release the handle to rotate the vise to the desired angle. Lock the handle to lock the vise at the desired angle.
C| X Feed Hand Wheel| Used to move the vise bed into and away from the end mill.
D| Vise| Used to hold and secure the material to be notched. May be rotated to feed the material into the end mill at an angle from 0° – 45°
E| Lexan Guard| Safety cover to cover the mill and milling area during machining to prevent inadvertent contact.
F| End Mill| Machining tool to create the cut.
G| Spindle| Turns the end mill.
H| On/Off Switch| Starts and stops the notcher motor and thereby the notcher.
I| Gear Box| Transfers power from the motor to the spindle.
J| Motor| Powers the notcher for milling.
K| Chip Box| Collects the chips from the cutting process.

ELECTRICAL

CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO THE MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate.
WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup.

Motor Specifications

  • Your machine is wired for 115 volts, 60Hz alternating current.
  • Before connecting the tool to the power source, make sure the machine is cut off from the power source.

Considerations

  • Observe local electrical codes when connecting the machine.
  • The circuit should be protected with a time delay fuse or circuit breaker with an amperage rating slightly higher than the full load current of the machine.
  • A separate electrical circuit should be used for your tools.
  • Before connecting the motor to the power line, make sure the switch is in the “OFF” position, and be sure that the electric current is of the same characteristics as indicated on the tool.
  • All line connections should make good contact. Running on low voltage will damage the motor.
  • In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.
  • This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug.
  • The plug must be plugged into a matching outlet that is properly installed and grounded following all local codes and ordinances.

WARNING: In all cases, make certain the receptacle in question is properly grounded. If you are not sure, have a qualified electrician check the receptacle.

  • Improper connection of the equipment-grounding conductor can result in a risk of electric shock.
  • The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor.
  • If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
  • Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
  • Repair or replace damaged or worn cords immediately.

Extension Cord Safety

The extension cord should be in good condition and meet the minimum wire gauge requirements listed below:

  LENGTH
AMP RATING 25ft
1-12 16
13-16 14
17-20 12
21-30 10
  WIRE GAUGE
  • An undersized cord decreases line voltage, causing loss of power and overheating. All cords should use a ground wire and plug pin. Replace any damaged cords immediately.

Plug Connection

  • Have an electrician install the correct power supply for the application.
  • Once hooked up, turn on the power supply and start the machine.

OPERATION

  • CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges.
  • WARNING: BEFORE THE MAIN LEXAN GUARD IS OPENED, THE POWER CORD MUST BE UNPLUGGED FROM ITS SOURCE.

Cutter Selection

  1. Before any notching can take place, the properly sized endmill must be chosen. The size of the endmill required will be equal to the size of the notch desired. If the desired notch is to be less than 1″ (25.4mm), a reducer bushing for the cutter must be used.
  2. To install the cutter, first, unplug the power cord and open the Lexan guard.
  3. Loosen the set screws (A) located on the spindle and insert the desired cutter, and align the flats on the cutter with the holes on the spindle.
  4. Tighten the set screws (A).
  5. Refer to the RPM chart for the suggested starting RPM, matching the size endmill used and the material being notched.

Material Insertion

  1. Once the proper cutter is installed, the material to be notched can be inserted into the vise.
  2. Open the vise and insert the material, leaving enough room to extend past the vise jaws for notching. The material should be kept as close as possible to the vise jaws to get the most accurate notch.
  3. Tighten the vise.
  4. If an angle notch is required, loosen the cam handle (A) and rotate the vise to the desired angle, not to exceed 45 deg. DO NOT rotate the vise so that the lead screw (B) is in front of the end mill.
  5. Using the “X” and “Y” handwheels, position the material as close to the cutter’s flute ending (near the spindle nose) for the most rigid notch.

Notching

  1. Turn the power switch on and activate the Start button, while making sure the cutter is rotating the correct way. With the cutter rotating, the notch can be created.
  2. Slowly turn the “X” handwheel clockwise (CW) to advance the tube to the cutter. Once the cutter just touches the tube, zero out the digital counter.
  3. Advance the tube into the cutter in the amount desired. Now take note of the number displayed on the digital counter. Turn the “X” handwheel counterclockwise (CCW) to back out of the notch.

Repeat Notching

  1. If multiple parts with the same notch are to be made, have the tube extend the same amount past the vise jaws as in the first notch and simply advance the tube into the cutter, until the digital counter displays the previously noted number, which was acknowledged during the first notch.

The calibration of the counter is:

Counter display Actual distance in inches
0000.0 0.000
0001.0 0.100
0002.0 0.200

Angle Notching

To notch at an angle, the vise needs to be rotated left or right. For small angles, rotating to the right is ok, but for large angles, rotating the vise to the left is preferred.
IMPORTANT: Never rotate the vise to the right so that the lead screw is in front of the end mill. The vise could be inadvertently moved into the end mill damaging the vise, end mill, and possibly the spindle.

  1. Precut the material to the desired angle before notching. This will create an edge that is parallel to the end mill.
  2. Loosen the cam handle “A” and rotate the vise to the desired angle and lock the cam handle.
  3. Load the material into the vise, similar to a square end cut, and proceed with the notching.

Material Removal

  1. After the desired notch depth is reached, back the tube away from the cutter by turning the “X” handwheel counterclockwise (CCW) and activate the stop button.
  2. Make sure the spindle has stopped completely before removing the completed part and installing new material.

Off-Center Notching

  • For off-center notching use the vise jaw adjustment screw to adjust the height of the vise jaw to the offset needed.

MATERIAL SELECTION

CAUTION: It must be determined by the customer that materials being processed through the machine are NOT potentially hazardous to the operator or personnel working nearby.

When selecting materials keep these instructions in mind:

  • Material must be clean and dry (without oil).
  • Material should have a smooth surface, so it processes easily.
  • The dimensional properties of the material must be consistent and not exceed the machine capacity values.
  • The chemical structure of the material must be consistent.
  • Buy certificated steel from the same vendor when possible.

STANDARD PIPE SIZES AND SCHEDULES TABLE

PIPE SIZES O.D. Pipe Schedules and Wall Thickness
    5
1/8 0.405 0.400
1/4 0.540 0.500
3/8 0.675 0.500
1/2 0.840 0.700
3/4 1.050 0.700
1 1.315 0.700
1-1/4 1.660 0.700
1-1/2 1.900 0.700
2 2.375 0.700
2-1/2 2.875 0.800

All sizes are in inches

TROUBLESHOOTING

WARNING: Make sure the electrical disconnect is OFF before working on the machine.

Problem Solution
Chattering Material sticking too far out past vice

Material not clamped tight in a vise
The Vise lock lever is too loose
The cutter is dull or loose
“X” guide rails and/or “Y” table gibs loose
RPM of cutter too fast
Material too close to the end of the cutter
Motor stops while notching| Feeding to fast
Cutter is dull
Not a good power source, the circuit should be dedicated to this machine only
Handwheels are tight or stick in spots| Chips are stuck in the linear bearings of the “X” axis guide rails, or on the guide rails
Chips are stuck in the “Y” axis gibs
“Y” axis gibs are set too tight

LUBRICATION AND MAINTENANCE

BAILEIGH-INDUSTRIAL-TN-700-Tube-and-Pipe-Notcher-fig-1
\(15\)

WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed regularly by qualified personnel. Always follow proper safety precautions when working on or around any machinery.

  • Check daily for any unsafe conditions and fix them immediately.
  • Check that all nuts and bolts are properly tightened.
  • Every week clean the machine and the area around it.
  • Lubricate threaded components and sliding devices.
  • Apply rust-inhibitive lubricant to all non-painted surfaces.
  • The gearbox oil should be changed every 3 years, with VG680 SYN-FG-PG or food-grade synthetic polyglycol oil, with an amount of 0.1 qts. (1.5-2 years if used more than 12hrs/day.
  • Grease the linear bearings weekly.
  • Be sure to keep the slideways clean and the gib screws properly adjusted.
  • Be sure always to use sharp cutters, dull or worn tools will decrease the performance of the machine and may be unsafe.
  • Periodically check the power cord for cuts or bare wire and replace it if damaged.

Oil Disposal

  • Used oil products must be disposed of in a proper manner following your local regulations.

Storing Machine for Extended period
If the TN-700 notching machine is to be inactive for a long period, prepare the machine as follows:

  • Unplug the machine from the electrical outlet
  • Clean and grease the machine
  • Cover the machine.

Note: Proper maintenance can increase the life expectancy of your machine.

PARTS DIAGRAM

Base Plate Assembly

BAILEIGH-INDUSTRIAL-TN-700-Tube-and-Pipe-Notcher-fig-1
\(16\)

Spindle Assembly

BAILEIGH-INDUSTRIAL-TN-700-Tube-and-Pipe-Notcher-fig-1
\(17\)

Motor and Gearbox Assembly

BAILEIGH-INDUSTRIAL-TN-700-Tube-and-Pipe-Notcher-fig-1
\(18\)

Controller Bracket Assembly

Vise Base Assembly

BAILEIGH-INDUSTRIAL-TN-700-Tube-and-Pipe-Notcher-fig-1
\(20\)

Y-Axis Assembly

BAILEIGH-INDUSTRIAL-TN-700-Tube-and-Pipe-Notcher-fig-1
\(21\)

Vise Assembly

BAILEIGH-INDUSTRIAL-TN-700-Tube-and-Pipe-Notcher-fig-1
\(22\)

Parts List

Item Part Number Description Qty.
1 TN2500-6001 Base Plate 1
2 TN2500-6013 Upright Front 1
3 TN2500-6002 Rear Upright 1
4 TN2500-7001 Spindle Hub 1
5 PP-2205 Guide Rail 2
6 ME-M800-6A073 Slide Base (Top) 1
7 M800-6A037 Vise Casting 1
8 TN2500-7002 Spindle 1
9 ME-M800-6A059 Fixed Vise Clamp 1
10 ME-M800-6A039 Vise Slide Block 1
11 ME-M800-5A005 “V” Jaw Ass’y For 1” To 3” 1
12 PP-1076 2 HP 3-Phase Motor 1
13 ME-M800-6A033 Leadscrew Block 2
14 TN2500-6011 X-Axis End Block 1
15 TN2500-6006 Gearbox Spacer 2
16 ME-M800-6A075 End Block (W/O Tap) 1
17 M800-7A018 Short Lead Screw 1
18 TN2500-6007 Slide Table 1
19 PP-1369 Linear Bearing 4
20 TN2500-6009 Gib Riser Fixed 1
21 TN2500-6008 Gib Riser Adjustable 1
22 ME-M800-6A070 4.75″ Gib (Thick) 1
23 ME-M800-6A071 4.75″ Gib (Thin) 1
24 PP-0781 3/4-16 Threaded Clamp Collar 1
25 PP-0169 5/8-18 Unf Clamp Collar 1
26 M800-5A008 Vise Screw Weldment 1
27 ME-M800-6A074 Counter Support 1
28 M800-5A006 T-Handle Wrench 1
29 PP-0119 Spindle Bearing 2
30 M800-6A061 Cam Handle 1
31 M800-7A026 Eccentric Adjuster 1
32 ME-M800-6A060 Moveable Vise Clamp 1
33 M800-6A040 Gib Key 2
Item Part Number Description Qty.
--- --- --- ---
34 ME-M800-7A025 Shoulder Washer 2
35 PP-0114 Lock Nut 2
36 PP-2212 Control Box Drive Assembly W/E-Stop 1
37 TN2500-6010 Drive Mounting Plate 1
38 M800-5A015 M800 Guard Assembly 1
39 PP-2201 .75 X .032 Bearing Washer 4
40 PP-2203 .75 Thrust Bearing 2
41 TN2500-5001 X-Axis Lead Screw Assy 1
42 PP-1272 Electric Counter 1
43 PP-1763 .75 X .875 X .5 Bushing 1
44 PP-0168 .625 ID X 1.0 OD X .0625 1
45 PP-0167 0.625 ID X 0.75 OD X 0.625 Lg 1
46 PP-1032 5.0 Handwheel (.5 Bore) 1
47 PP-2225 3/16″ X 1″ Keystock 1
48 TN2500-7005 Counter Sleeve 1
49 PP-0037 1/2″ Clamp Collar 1
50 PP-0051 0.5 ID X 0.625 OD X 0.75 Lg 1
51 PP-0055 0.5 ID X 1.0 OD X .0625 Thk 2
52 M800-7A022 Vise Spacer 1
53 PP-0115 Lock Ring 1
54 ME-M800-6A098 Guard Pivot 2
55 ME-M800-5A017 Straddle Assembly 1
56 PP-2204 1.25 Rubber Grommet 1
57 TN2500-7006 Bench Top Peg 4
58 PP-0958 5/8″ Clamp Collar 1
59 TN2500-6014 Gearbox Key 1
60 TN2500-6015 Chip Tray 1
61 BSM-0015 M10 X 1.5 X 25 Shcs 4
62 BSM-0003 M6 X 1.0 X 25 Shcs 15
63 BSM-0010 M8 X 1.25 X 30 Shcs 2
64 BSM-0024 M12 X 1.75 X 40 Shcs 6
65 BSM-0016 M10 X 1.5 X 30 Shcs 12
66 BSM-0192 M8 X 1.25 X 12 Hx Flg 4
67 BS-0074 3/8 Lock Washer 4
68 BSM-0204 M16 X 2.0 X 20 Set Screw 2
Item Part Number Description Qty.
--- --- --- ---
69 BSM-0001 M6 X 1.0 X 14 Shcs 4
70 BSM-0121 M6 X 1.0 Flanged Nut 4
71 BSM-0058 M10 X 1.5 X 20 Hx Flg 2
72 BSM-0187 M10 X 1.5 Flg Nut 2
73 BSM-0183 M6 X 1.0 X 12 Shcs 19
74 BSM-0166 M8 X 1.25 X 16 Hex Flg 4
75 BSM-0009 M8 X 1.25 X 25 Shcs 12
76 BSM-0052 M8 X 1.25 X 20 Hx Flg 2
77 BSM-0011 M8 X 1.25 X 40 Shcs 2
78 BSM-0149 M8 X 1.25 X 16 Shcs 2
79 BSM-0008 M8 X 1.25 X 20 Shcs 6
80 BSM-0174 M12 X 1.75 X 35 Hex Flg 1
81 BSM-0182 M6 X 1.0 Hex Nut 1
82 BSM-0171 M12 X 1.75 X 25mm Lhscs 5
83 PP-1533 M6 Knob 1
84 TN2500-7008 Motor Adaptor Disc 1
85 BS-0313 1/4-20 X .25 Set Screw 4
86 BSM-0208 M5 X .8 X 14 Fhcs 2
88 TN2500-6017 Gearbox Mounting Bracket 2
89 PP-2237 Rpm Sticker Chart 1
90 BS-0045 3/8-16 X 2.0 Hhcs 4
91 BSM-0059 M10 X 1.5 X 25 Hx Flg 4
92 BSM-0053 M8 X 1.25 X 25 Hx Flg 4
93 BSM-0100 M8 X 1.25 Flg Nylock Nut 4
94 BSM-0093 M4 X 0.7 X 12 Set Screw 1
95 BSM-0190 M10 X 1.5 X 55 Shcs 4
96 PP-1710 5.0 Handwheel (.625 Bore) 1
97 PP-2240 Coupler, White (TN2500 Nord Gearbox) 1
98 TN2500-7007 1″ Reducer Sleeve 1

CONTACT

  • BAILEIGH INDUSTRIAL 1625
  • DUFEK DRIVE MANITOWOC, WI 54220
  • PHONE: 920. 684. 4990
  • FAX: 920. 684. 3944
  • www.baileigh.com.
  • Baileigh Industrial
  • P.O. Box 531
  • Manitowoc, WI 54221-0531
  • Phone: 920.684.4990
  • Fax: 920.684.3944
  • baileigh-sales@jpwindustries.com.

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL IS PROHIBITED. Baileigh Industrial does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

WARRANTY

THANK YOU & WARRANTY

Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come.

  • Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or reject the goods unless otherwise agreed. If the Buyer rejects any merchandise, the Buyer must first obtain a Returned Goods Authorization (“RGA”) number before returning any goods to the Seller. Goods returned without an RGA will be refused. Seller will not be responsible for any freight costs, damages to goods, or any other costs or liabilities about goods returned without an RGA. Seller shall have the right to substitute a conforming tender. Buyer will be responsible for all freight costs to and from Buyer and repackaging costs, if any if Buyer refuses to accept shipment. If Goods are returned in unsalable condition, Buyer shall be responsible for the full value of the Goods. Buyer may not return any special order Goods. Any Goods returned hereunder shall be subject to a restocking fee equal to 30% of the invoice price.
  • Specifications. Seller may, at its option, make changes in the designs, specifications, or components of the Goods to improve the safety of such Goods, or if, in Seller’s judgment, such changes will be beneficial to their operation or use. Buyer may not make any changes in the specifications for the Goods unless Seller approves of such changes in writing, in which event Seller may impose additional charges to implement such changes.
  • Limited Warranty. Seller warrants to the original end-user that the Goods manufactured or provided by Seller under this Agreement shall be free of defects in material or workmanship for twelve (12) months from the date of purchase, provided that the Goods are installed, used, and maintained by any instruction manual or technical guidelines provided by the Seller or supplied with the Goods, if applicable. The original end-user must give written notice to the Seller of any suspected defect in the Goods before the expiration of the warranty period. The original end-user must also obtain an RGA from the Seller before returning any Goods to the Seller for warranty service under this paragraph. Seller will not accept any responsibility for Goods returned without a RGA. The original end-user shall be responsible for all costs and expenses associated with returning the Goods to Seller for warranty service. In the event of a defect, Seller, at its sole option, shall repair or replace the defective Goods or refund to the original end-user the purchase price for such defective Goods. Goods are not eligible for replacement or return after 30 days from the date of receipt. The foregoing warranty is Seller’s sole obligation, and the original end-user’s exclusive remedy, about any defective Goods.
  • This limited warranty does not apply to:
    • (a) die sets, tooling, and saw blades;
    • (b) periodic or routine maintenance and setup,
    • (c) repair or replacement of the Goods due to normal wear and tear,
    • (d) defects or damage to the Goods resulting from misuse, abuse, neglect, or accidents,
    • (f) defects or damage to the Goods resulting from improper or unauthorized alterations, modifications, or changes; and
    • (f) any Goods that have not been installed and/or maintained following the instruction manual or technical guidelines provided by Seller.
  • EXCLUSION OF OTHER WARRANTIES. THE FOREGOING LIMITED WARRANTY IS INSTEAD OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. ANY AND ALL OTHER EXPRESS, STATUTORY, OR IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. NO WARRANTY IS MADE THAT EXTENDS BEYOND THAT WHICH IS EXPRESSLY CONTAINED HEREIN.
  • Limitation of Liability. IN NO EVENT SHALL THE SELLER BE LIABLE TO THE BUYER OR ANY OTHER PARTY FOR ANY INCIDENTIAL, CONSEQUENTIAL OR SPECIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, LOST PROFITS OR DOWNTIME) ARISING FROM OR IN A MANNER CONNECTED WITH THE GOODS, ANY BREACH BY SELLER OR ITS AGENTS OF THIS AGREEMENT, OR ANY OTHER CAUSE WHATSOEVER, WHETHER BASED ON CONTRACT, TORT OR ANY OTHER THEORY OF LIABILITY. THE BUYER’S REMEDY FOR ANY CLAIM ARISING UNDER THIS AGREEMENT IS STRICTLY LIMITED TO NO MORE THAN THE AMOUNT PAID BY THE BUYER FOR THE GOODS.
  • Force Majeure. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, Goods due to causes beyond Seller’s reasonable control including, without limitation, acts of God, acts of war or terrorism, enemy actions, hostilities, strikes, labor difficulties, embargoes, non-delivery or late delivery of materials, parts and equipment or transportation delays not caused by the fault of Seller, delays caused by civil authorities, governmental regulations or orders, fire, lightning, natural disasters or any other cause beyond Seller’s reasonable control. In the event of any such delay, performance will be postponed by such length of time as may be reasonably necessary to compensate for the delay.
  • Installation. If Buyer purchases any Goods that require installation, Buyer shall, at its expense, make all arrangements and connections necessary to install and operate the Goods. Buyer shall install the Goods by any Seller instructions and shall indemnify Seller against any damages, demands, suits, causes of action, claims, and expenses (including actual attorneys’ fees and costs) arising directly or indirectly out of Buyer’s failure to properly install the Goods.
  • Work By Others; Safety Devices. Unless agreed to in writing by Seller, Seller has no responsibility for labor or work performed by Buyer or others, of any nature, relating to the design, manufacture, fabrication, use, installation, or provision of Goods. Buyer is solely responsible for furnishing, and requiring its employees and customers to use all safety devices, guards, and safe operating procedures required by law and/or as outlined in manuals and instruction sheets furnished by Seller. Buyer is responsible for consulting all operator’s manuals, ANSI or comparable safety standards, OSHA regulations, and other sources of safety standards and regulations applicable to the use and operation of the Goods.
  • Remedies. Each of the rights and remedies of Seller under this Agreement is cumulative and in addition to any other or further remedies provided under this Agreement or at law or equity.
  • Attorney’s Fees. In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement, Buyer shall be liable to Seller for all costs and expenses associated therewith, including Seller’s actual attorney’s fees and costs.
  • Governing Law/Venue. This Agreement shall be construed and governed under the laws of the State of Wisconsin, without application of conflict of law principles. Each party agrees that all actions or proceedings arising out of or in connection with this Agreement shall be commenced, tried, and litigated only in the state courts sitting in Manitowoc County, Wisconsin, or the U.S. Federal Court for the Eastern District of Wisconsin. Each party waives any right it may have to assert the doctrine of “forum non conveniens” or to object to the venue to the extent that any proceeding is brought by this section. Each party consents to and waives any objection to the exercise of personal jurisdiction over it by courts described in this section. Each party waives to the fullest extent permitted by applicable law the right to a trial by jury.

Summary of Return Policy.

  • 10-day acceptance period from the date of delivery. Damage claims and order discrepancies will not be accepted after this time.
  • You must obtain a Baileigh Industrial-issued RGA number before returning any materials.
  • Returned materials must be received at Baileigh Industrial in new condition and original packaging.
  • Altered items are not eligible for return.
  • The buyer is responsible for all shipping charges.
  • A 30% re-stocking fee applies to all returns.

Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing, and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.

For Customer Service & Technical Support:

References

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