CAPSpray 0508040 HVLP Power Cart Owner’s Manual

CAPSpray 0508040 HVLP Power Cart

Product Information

Specifications

• Model No.: 0508040
• Manufacturer : CAPSpray
• Address : 1770 Fernbrook Lane Minneapolis, MN 55447
• Website : https://manual-hub.com/

Safety
This manual contains important safety information that must be read and understood before using the equipment. Please pay attention to and follow the safety guidelines provided:

• WARNING: This symbol indicates a potential hazard that may cause serious injury or loss of life. Important safety information will follow.
• CAUTION: This symbol indicates a potential hazard to you or to the equipment. Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow.
• NOTE: Notes give important information that should be given special attention.

Introduction
The HVLP power cart is designed for use with CAPspray spray systems. The power cart adds tremendous versatility to an already complete system. Components of the HVLP power cart include:

• Power switch
• Cart
• Pressure pot assembly
• Compressor assembly (inside housing)
• Pressure pot inlet
• Pressure pot hose
• Pressure pot outlet

Setup
Follow these procedures to set up your spray gun and HVLP power cart

Converting the Gun to Pressure Feed

1. Loosen the retaining nut using a wrench and remove the one quart cup assembly.
2. Pull the air tube off of the air tube fitting on the spray gun.
3. Thread the other end of the material hose onto the spray gun inlet and tighten.
4. Remove the air tube fitting using a 1/4 wrench.
5. Thread the set screw into the air tube fitting location and tighten into place.

Connecting the Power Cart
Connect the pressure pot hose to the pressure pot inlet. NOTE: The hose features quick-disconnect fittings. To use, pull back on the spring-loaded collar of each fitting. Slide the hose fitting over the correct connection and release the collar.

FAQ

• Q: Can I use the HVLP power cart with other spray systems?
  A: The HVLP power cart is specifically designed for use with CAPspray spray systems. It is recommended to use it with compatible systems for optimal performance.

• Q: What is the purpose of the power switch on the power cart?
  A: The power switch controls the operation of the power cart. It allows you to turn on or off the power supply to the compressor assembly.

• Q: How do I clean and maintain the HVLP power cart?
  A: Refer to the user manual for detailed instructions on cleaning and maintenance procedures for the HVLP power cart. Regular cleaning and maintenance are important to ensure the longevity and optimal performance of the equipment.

HVLP Power Cart
Owner’s Manual
Model No. 0508040

CAPSpray

1770 Fernbrook Lane Minneapolis, MN 55447

0799 © 1999 SprayTECH Corporation. All rights reserved. Form No. 0508844A

Safety

This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard.

WARNING
This symbol indicates a potential hazard that may cause serious injury or loss of life. Important safety information will follow.
CAUTION
This symbol indicates a potential hazard to you or to the equipment. Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow.
NOTE : Notes give important information that should be given special attention.

WARNING
HAZARD: GENERAL — May cause property damage or severe injury.
PREVENTION

• Read all instructions and safety precautions before operating any equipment.
• Comply with all appropriate local, state and national codes governing ventilation, fire prevention, and operation.
• The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly Part 1910 of the General Standards and Part 1926 of the Construction Standard should be consulted.
• This equipment is designed to be used with authorized parts only. When using this equipment with parts that do not comply with the minimum specifications and safety devices of the equipment manufacturer, the user assumes all risks and liabilities.
• Check all hoses for cuts, leaks, abrasion or bulging of cover, as well as damage or movement of couplings before each use. If any of these conditions exist, replace the hose immediately. Never repair a paint hose.
• Never aim the spray gun at any part of the body.

HAZARD : SKIN BURN INJURY— Heated parts can cause severe skin burn injury.
PREVENTION

• Quick-disconnect fittings on the hose and the spray gun become hot during use. Avoid skin contact with any quick-disconnect fittings when they are hot. Allow the quick disconnect fittings to cool before disconnecting the spray gun from the hose
• The compressor becomes hot during use. Allow the compressor to cool before touching it.

HAZARD: HAZARDOUS VAPORS — Paints, solvents,  insecticides, and other materials may be harmful if inhaled causing severe nausea, fainting, or poisoning.
PREVENTION
Use a respirator or mask whenever there is a chance that vapors may be inhaled. Read all instructions with the mask to insure that it will provide the necessary protection against the inhalation of harmful vapors.

HAZARD: EXPLOSION — Compressed air has great force and may cause injury.
PREVENTION

• The pressure pot assembly is protected from over-pressurizing by a safety valve. Pull the ring on the safety valve occasionally to make sure that the valve operates freely. The valve must be replaced if it does not operate freely or if it does not release air when the ring is pulled.
• Never modify the pressure pot or the compressor.
• Never connect other air tools to the compressor.

HAZARD: EXPLOSION OR FIRE — Solvent and paint fumes can explode or ignite causing property damage and or severe injury.
PREVENTION

• Exhaust and fresh air introduction must be provided to keep the air within the spray area free from the accumulation of flammable vapors.
• Keep the turbine at the maximum distance possible from the spray area.
• Avoid all ignition sources such as static electricity sparks, open flames, pilot lights, hot objects, cigarettes, and sparks caused by connecting and disconnecting power cords and operating light switches.
• Keep the motor away from spray area to avoid solvent and paint fumes. Motor contains arcing parts which emit sparks.
• Fire extinguishing equipment must be present and in working order.
• The power cord must be connected to a grounded circuit.
• Follow the material and solvent manufacturer’s safety precautions and warnings.

Introduction

The HVLP power cart is designed for use with CAPspray spray systems. The power cart adds tremendous versatility to an already complete system. Components of the HVLP power cart include a power switch, a cart, a pressure pot assembly, a compressor assembly, a pressure pot inlet, a pressure pot hose, and a pressure pot outlet.

Setup

Use the following procedures to set up your spray gun and HVLP power cart.

Converting the Gun to Pressure Feed
Before using the HVLP power cart, it is necessary to convert your spray gun from a cup gun to a pressure fed gun.

1. Loosen the retaining nut using a wrench and remove the one quart cup assembly.
2. Pull the air tube off of the air tube fitting on the spray gun.
3. Remove the air tube fitting using a 1/4” wrench.
4. Thread the set screw into the air tube fitting location and tighten into place.

Connecting the Power Cart

1. Connect the pressure pot hose to the pressure pot inlet.
   NOTE : The hose features quick-disconnect fittings. To use, pull back on the spring-loaded collar of each fitting. Slide the hose fitting over the correct connection and release the collar.

2. Thread the end of the material hose onto the pressure pot outlet and tighten.

3. Thread the other end of the material hose onto the spray gun inlet and tighten.

Preparing to Spray

CAUTION
Use a pot liner in the pressure pot when spraying or cleaning with hot solvents such as lacquer-based paints, lacquer thinner, and M.E.K. The use of hot solvents in the pressure pot without a pot liner may lift the paint off the interior of the pressure pot and contaminate the paint finish. Refer to the parts list in this manual for the pot liner part number.

1. Fill the pressure pot with spray material.
2. Fasten the cover securely onto the pressure pot by placing the five locking clamps into the cover grooves and rotating each clockwise until hand tight. Be certain that the seal is in place.
3. Plug in the power cords for both the compressor and the turbine. Turn on the compressor.
4. Pull out the pressure control knob and turn it until the pressure is set properly for the type of material you are using. For thin materials, set to 8 PSI. For thicker materials, set to between 8 and 14 PSI.
5. Turn on the turbine.
6. Practice spraying on a piece of scrap wood or cardboard until you are satisfied with the pressure, spray pattern, and spray shape. The spray pattern adjustments and spray shape selections are described in your gun manual.

Parts List

1| 0508144| Handle, Cart………………………………………. 1| 27| 0275698| Fitting Fluid……………………………………….. 1
---|---|---|---|---|---
2| 590-508| Roll pin……………………………………………… 2| 28| 0275618| Lid…………………………………………………… 1
3| 9841504| Button, snap………………………………………. 2| 29| 0279924| Tube, Pick Up……………………………………. 1
4| 590-504| Sleeve, handle…………………………………… 2| 30| 0508943| Gasket, Pot……………………………………….. 1
5

6

7

| 590-506

856-002

856-921

| Washer, flat………………………………………… 2

Lockwasher……………………………………….. 4

Screw……………………………………………….. 4

| 31

32

| 0279284

0279285

9850654

| Pot Bottom……………………………………………………….. 1

Galvanized pot bottom (accessory) Receptacle, 125 V, 15 A, 3 W, 2 P……………………………………………………….. 1

8| 0508323| Cart…………………………………………………. 1| 33| 9831516| Rivet………………………………………………… 2
9| 9885571| Plug, tube…………………………………………. 2| 34| 0508346| Mounting plate, outlet………………………….. 1
10| 0278373| Wheel………………………………………………. 2| 35| 54054| Washer (inside of cover)………………………. 2
11| 0294534| Spacer……………………………………………… 4| 36| 0508350| Hose, Pressure Pot…………………………….. 1
12| 9890104| Cap, Hub………………………………………….. 2| 37| 9810103| Nut…………………………………………………… 2
13| 0277432| Grommet, rubber………………………………… 4| 38| 9822106| Lockwasher……………………………………….. 2
14| 9820317| Washer, flat……………………………………….. 4| 39| 9820206| Washer…………………………………………….. 6
15| 9802225| Screw………………………………………………. 4| 40| 9802526| Screw………………………………………………. 6
16| 0508334| Bracket, compressor……………………………. 2| 41| 9802224| Screw………………………………………………. 1
17| 9802225| Screw………………………………………………. 4| 42| 05045| Fitting………………………………………………. 1
18| 0275721| Check Valve………………………………………. 1| 43| 0275702| Pot liner……………………………………………. 1
19| 0275640| Coupler…………………………………………….. 1| 44| 0508324| Cover, compressor……………………………… 1
20| 0275696| Fitting, 1/4″ Male, Air Nipple………………….. 1| 45| 0275476| Switch………………………………………………. 1
21| 0275697| Fitting, 90° Elbow, Brass………………………. 2| 46| 9850644| Strain relief………………………………………… 1
22| 0275693| Regulator………………………………………….. 1| 47| 0508337| Power cord set…………………………………… 1
23| 0276538| Gauge, Air…………………………………………. 1| 48| 9805215| Screw………………………………………………. 4
24| 0275717| Valve, Relief………………………………………. 1| 49| 0279437| Cord wrap…………………………………………. 2
25| 0277348| Hose, Material……………………………………. 1| 50| 0508325| Compressor assembly…………………………. 1
26| 0275692| Pressure Pot Assy. (Includes Items 27 – 31) …1| | |

Limited Warranty – High Volume, Low Pressure Spray Equipment

What Is Covered By This Warranty
This product, manufactured by CAPspray, is warranted against defects in material and workmanship for one (1) year following date of purchase if operated in accordance with CAPspray’s printed recommendations and instructions.
Within the applicable warranty period, CAPspray will repair or replace, at our option, defective parts without charge if such parts are returned with transportation charges prepaid to the nearest Authorized Service Center or to CAPspray Corporation, 1770 Fernbrook Lane, Minneapolis, MN 55447. If CAPspray is unable to repair this product as to conform to this Limited Warranty after a reasonable number of attempts, CAPspray will provide, at our option, either a replacement for this product or a full refund of the purchase price of this product. These remedies are the sole and exclusive remedies available for breach of express and implied warranties.

What is Not Covered By This Warranty

1. This Warranty does not cover any defects or damages caused by either:
   • the use or installation of repair or replacement parts or accessories not manufactured by CAPspray, or
   • repair performed by anyone other than a CAPspray Authorized Service Center.
2. The Warranty does not cover equipment and accessories supplied to CAPspray from an original equipment manufacturer, including but not limited to: hoses, tips, or accessories. CAPspray will provide the purchaser with copies of the original equipment manufacturer’s express warranties provided to CAPspray along with the name and address of the appropriate manufacturer.
3. This Warranty does not cover damage or defects caused by or related to abrasion, corrosion, abuse, misuse, negligence, accident, normal wear, faulty installation or tampering in a manner which impairs normal operation.

• Limitation of Remedies
  IN NO CASE SHALL CAPSPRAY BE LIABLE FOR ANY INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES OR LOSS, INCLUDING TRANSPORTATION COSTS, WHETHER SUCH DAMAGES ARE BASED UPON A BREACH OF EXPRESS OR IMPLIED WARRANTIES, BREACH OF CONTRACT, NEGLIGENCE, STRICT TORT, OR ANY OTHER LEGAL THEORY.

• Disclaimer Of Implied Warranties
  THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABlLlTY AND FITNESS FOR A PARTICULAR PURPOSE.

• No Ability To Transfer
  This warranty is extended to the original purchaser only and is not transferable.

• Your Rights Under State Law
  Some states do not allow limitations on how long an implied warranty lasts or the exclusion of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

SprayTECH 30-Day Satisfaction Guarantee
If, within a 30-day period from the date of purchase, you are not totally satisfied with a SprayTECH/CAPSpray unit, you may return it for full credit toward another SprayTECH or CAPSpray product of equal or greater value.

Patents
These products are covered by one or more of the following U.S. patents

© SprayTECH Corporation. All rights reserved.

References

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