CEBEA ZYJ22-X-32A AC Charging Pile Instruction Manual
- June 16, 2024
- CEBEA
Table of Contents
CEBEA ZYJ22-X-32A AC Charging Pile
Specifications
- Product Model: ZYJ22-X-32A/220V-JT
- Product Version: V1.1
- Product Name: AC Charging Pile
- Shell Material: Black tempered glass panel, PC body
- Appearance Structure: Wall-mounted/portable
- Dimensions: 31016179.8mm (LWH)
Product Introduction
1.1 Product Introduction
The AC Charging Pile is designed to provide charging for electric vehicles. It features an IP65 rating, ensuring protection against dust and water.
1.2 Product Functional Block Diagram
Description of Main Parameters
The main parameters of the AC Charging Pile are as follows:
- Product Model: FY5860-A-1-32A/220V-D
- Product Name: Single-phase AC pile
- Product Type: Simple home version
- Shell Material: Black tempered glass panel, PC body
- Appearance Structure: Wall-mounted/portable
- Dimensions: 31016179.8mm (LWH)
- Wiring Method: Getting in and going out from the bottom
- Equipment Weight: [Weight not provided in the user manual]
Product Usage Instructions
1. Safety Precautions
Before using the AC Charging Pile, please ensure to follow these safety precautions:
- Do not place flammable, explosive, or combustible materials near the charging pile.
- Keep the charging gun head clean and dry. If it is dirty, wipe it with a clean dry cloth. Do not touch the charging gun core with your hands when it is live.
- Do not use the charging pile if the charging gun or charging cable is defective, cracked, worn, broken, or if the charging cable is exposed. Contact the staff for assistance if any defects are found.
FAQ
Q: What should I do if the charging gun head is dirty?
A: If the charging gun head is dirty, please wipe it with a clean dry cloth.
Q: Can I use the charging pile if the charging cable is worn?
A: No, it is strictly forbidden to use the charging pile if the charging cable is worn. Please contact the staff for assistance.
Q: Can I touch the charging gun core with my hands when it is live?
A: No, it is strictly forbidden to touch the charging gun core with your hands when it is live.
Q: Can I place flammable materials near the charging pile?
A: No, it is strictly forbidden to put flammable, explosive, or combustible materials near the charging pile
Foreword
Thank you for your support for our products. Our company focuses on the field of new energy electric vehicle charging and is committed to providing customers with excellent charging equipment and complete charging operation solutions. The electric vehicle charging pile developed and produced by our company has advanced functions, stable performance, wide application of use, strong practicability, mature charging station construction and operation solutions, and has a good reputation in the industry.
Safety Precautions
- Please do not put flammable, explosive or combustible materials, chemicals, combustible vapor and other dangerous goods near the charging pile;
- Keep the charging gun head clean and dry. If it is dirty, please wipe it with a clean dry cloth. It is strictly forbidden to touch the charging gun core with hands when it is live
- It is strictly forbidden to use the charging pile when the charging gun or the charging cable is defective, cracked, worn, broken, or the charging cable is exposed. If any defect is found, please contact the staff in time;
- Please do not try to dismantle, repair or modify the charging pile. If it is needed to repair or modify it, please contact the staff. Improper operation may cause damage, water leakage, and electric leakage to the equipment;
- In case of any abnormal situation during the use, press the emergency stop button immediately to turn off all input and output power supplies;
- In case of rain and thunder, please charge carefully;
- Children shall not get close to and use the charging pile during charging to avoid injury.
- In the process of charging, the vehicle is forbidden to drive and can be charged only when it is static. The hybrid electric vehicle shall flame out before charging.
Product Introduction
This product is a single-phase AC charging pile, mainly used for AC slow charging of electric vehicles. The design of the product is highly simple. It provides card swiping and plug and play charging modes, with charging protection function. The principle of industrial design is adopted for the equipment, with the original function of toppling protection to ensure safe operation of the equipment. The protection level of the whole equipment reaches IP65, and it has good dustproofing and waterproofing functions and can be safely operated and maintained outdoors.
Product Functional Block Diagram
Description of Main Parameters
Detailed Specification
| ****
Product Model
| ****
FY5860-A-1-32A/220V-D
|
---|---|---|---
Appearance structure
|
Product name
|
Single-phase AC pile
Product type
|
Simple home version
Shell material
|
Black tempered glass panel, PC body
Equipment dimension
| ****
31016179.8mm ( LWH )
Installation method
|
Wall-mounted\portable
Wiring method
|
Getting in and going out from the bottom
Equipment weight
| ****
<6kg
Gun length
| ****
7.65Feet
Electrical indexes
|
Input voltage
| ****
240V
|
Input frequency
| ****
50Hz
Max. power
| ****
11KW
|
Output voltage
| ****
220V
|
Output current
| ****
48A
|
|
Standby power consumption
| ****
<3W
---|---|---
Environmental indexes
|
Applicable scene
|
Indoor / Outdoor
Operating temperature
| ****
-30℃ ~ +55℃
Operating humidity
|
5% ~ 95%, without condensation
Height above sea level
| ****
<2000m
Protection level
| ****
IP65
Cooling method
|
Natural cooling
Safety certification
| [UL 2594:2016 Ed.2] [CSA C22.2#280:2016 Ed.2]
MTBF
|
100,000 hours
特殊防护
Special protection
| 防UV 设计
UV protection design
Safety design
|
Over-voltage protection, under-voltage protection, overload protection, earth leakage protection, grounding protection, over-temperature protection, low- temperature
protection, lightning protection
Product Performance and Features
Product performance
- Modular design, stable and reliable: Modular design principle is adopted for the equipment, with flexible configuration and convenient maintenance.
- All-round protection and safe operation: It has over-voltage protection, under-voltage protection, overload protection, earth leakage protection, grounding protection, over-temperature protection, low-temperature protection, lightning protection and toppling protection, ensuring safe and reliable operation of the equipment and effectively preventing accidents.
- Easy to use: Easy to install and use.
Product Features
- High protection level: IP65, supporting outdoor harsh environment, not needing to set up additional canopy, etc.
- Original toppling protection design: When the inclination of the equipment exceeds 30° due to accidents in the electrifying process, the power supply will be turned off immediately and the output shall stop to protect the personal and equipment safety.
- Low power consumption: The standby power consumption of the equipment is as low as 3W, energy saving and low consumption.
- Strong compatibility: The equipment is simple home version, and can be configured in plug and play operation mode with software. Only the software needs to be set, while the hardware does not need to be transformed.
- Simple structure: Occupying a small space, lightweight, the equipment can be fixed or portable,
Operating Environment of Product
- Height above sea level: ≤2000m
- Operating ambient temperature of equipment: -30℃~55℃
- Relative air humidity: 5%~95%
- Indoor/Outdoor operation
- The pile surroundings shall keep away from flammables and explosives
Design Specifications of Products
The single-phase AC charging pile is designed according to the latest national standard and meets the industry standard in function and performance. The technical standards used are shown in the table below.
Table 2: Technical Standards and Regulations
No.
|
Standard No.
|
Standard Name
---|---|---
1
|
GB/T 18487.1-2015
|
Electric Vehicle Conductive Charging System Part 1: General Requirements
2
|
GB/T 20234.2-2015
|
Connection Set for Conductive Charging of Electric Vehicles Part 1: General Requirements
3
|
GB/T 20234.2-2015
|
Connection Set for Conductive Charging of Electric Vehicles Part 2: AC Charging Coupler
4
|
GB/T 27930-2015
|
Communication Protocols between Off-board Conductive Charger and Battery Management System for Electric Vehicle
5| GB/T 19596-2004|
Terminology of Electric Vehicles
6
|
GB/T 17618
|
Information Technology Equipment – Immunity Characteristics – Limits and Methods of Measurement
---|---|---
7
|
GB 9254-2008
|
Information Technology Equipment –Radio Disturbance Characteristics
– Limits and Methods of Measurement
8| GB 4208-2008|
Degrees of Protection Provided by Enclosure (IP Code)
9| DL/T 645-2007|
Multi-function Watt-hour Meter Communication Protocol
10| GB9286-1998|
Paints and Varnishes – Cross Cut Test for Films
11| GB 6587.4-1986|
Vibration Tests for Electronic Measuring Instruments
12| GB 6587.5-1986|
Shock Tests for Electronic Measuring Instruments
13| GB/T 13384-2008|
General Specifications for Packing of Mechanical and Electrical Product
14
|
GB/T 17626.2-2006
|
Electromagnetic Compatibility – Testing and Measurement Techniques – Electrostatic Discharge Immunity Test
15
|
GB/T 17626.3-2006
|
Electromagnetic Compatibility – Testing and Measurement Techniques – Radiated, Radio-frequency, Electromagnetic Field Immunity Test
16
|
GB/T 17626.4-2008
|
Electromagnetic Compatibility – Testing and Measurement Techniques – Electrical Fast Transient/Burst Immunity Test
17
|
GB/T 17626.5-2008
|
Electromagnetic Compatibility – Testing and Measurement Techniques – Surge (Impact) Immunity Test
18
|
GB/T 17626.6-2008
| Electromagnetic Compatibility – Testing and Measurement Techniques – Immunity to Conducted Disturbances, Induced by Radio-frequency
Fields
Product Structure
Outside View
Internal Structure Diagram
Instructions for Installation and Operation
Open-box Inspection
After the AC charging pile arrives, open the package and check the following items:
- Visually inspect the appearance and check whether the AC charging pile is damaged in transit. If there is any damage, please inform the carrier immediately.
- Check whether the accompanying accessories are complete and correct according to the packing list. If the accessories are missing or the model is not consistent, keep the on-site records in time, and inform the local office of the Company immediately.
Preparation for Installation
Installation Tools
Preparation of Cables
The following cable specifications for charging pile power supply are recommended:
Cable Name
|
Cable Specification
|
Length
|
Reserve
---|---|---|---
Power line
|
Single-phase power cable of 3*8mm3 and above
|
Subject to the specific construction length
|
Circuit breaker
|
Single-phase 63A circuit breaker
(Single-phase 48A charging pile)
| |
Installation Process
-
Wiring, installation of wall-mounted bracket
-
Incoming installation of charging pile
-
Wall mounting and fixing
Hang the mounting hole at the back of the equipment onto the fixed screw on the wall from the front and fix it;
-
Installation of gun base
Install the gun base under the equipment, with an installation height of 800mm from the ground
-
The installation is over, and the effect is as shown in the figure below:
Power-on Inspection and Debugging of Equipment
Pre-operation inspection
Please carefully check and ensure the following items before operation:
- The installation position of AC pile is convenient for operation and maintenance
- The AC pile and accessories are correctly connected and firmly installed
- The type selection of earth leakage circuit breaker at AC incoming terminal is reasonable
- There are no external objects or parts left on the top of AC pile
Equipment power-on
- Confirm that all the above items meet the requirements before operation
- Close the earth leakage circuit breaker of incoming power line
- Power-on of AC pile: There is about 5 seconds of power-on self-test time, and the indicator lamp will be on in red, yellow and green alternately, 1 second respectively
- After power-on self-test, observe the status of LED indicator lamp.
- Normal standby: The green light is breathing, on for 1S, and off for 3S
- Equipment fault: The red lamp is always on
Charging Operation
Charging connection
After the electric vehicle owner stops the electric vehicle in place, take down the charging gun from the pile and insert it into the charging base of the electric vehicle. Please carefully check whether it is inserted in place to ensure reliable connection.
Charging control
For this standard charging pile, ensure that the charging gun is reliably inserted into the electric vehicle, and it receives the upper charging instruction before charging the electric vehicle. The upper charging instruction may come from CPU or M1 contactless card,
Charging by swiping the card
- Charging users need to apply for the charging card to the device manager to charge their vehicles;
- After parking the vehicle, connect to the charging gun and swipe the charging card in the card swiping area on the equipment panel, and keep a distance of not less than 2MM between the card and the card swiping area. Stay for about 3S, and then you can charge your electric vehicle;
Charging stops
-
Swipe the card to end charging, and when the vehicle is unlocked, draw the gun;
-
Download the Doodle Smart App in the App store
-
Configure the charging device network
Make sure that the charging device and the mobile phone are in the same Wifi network (5G band Wifi is not currently supported) and I am near the charging device. When the device is powered on, open the Doodle smart APP, and the networking status of the charging device will be displayed as follows:
-
Open the smart app, open the app, automatically discover the device, open the permission, start the search, as follows:
-
Enter the working Wifi and password of the device, wait for the charging device to be connected successfully, and enter the charging display interface of the App
-
If there is a timeout during the distribution process, or the distribution fails, please check whether the Wifi network has been connected to the network and the router is working in the 2.4G band or the mobile phone device is too far away from the charging device, resulting in the Bluetooth connection failure. If the above situation, repeat the above operations to successfully distribute the network. If the problem still cannot be solved, please contact customer service for processing.
Before you start charging, make sure the charging gun is plugged into the vehicle. In the upper right corner icon of the charging display interface, there are device information, offline reminder, sharing device and other functions, users can use it by themselves. Note: The Remove Device button at the bottom of the list requires rewiring, which can be done when changing the home Wifi password or changing the user of the device.
Troubleshooting
Common Troubleshooting
Fault Name
|
Possible Causes of Faults
| ****
Suggestions
---|---|---
AC over-voltage
| ****
AC input voltage is too high
|
1. Ask an electrician to test the input voltage of air switch
2. If the actual voltage is greater than 264Vac for a short time, wait
for the peer-to-peer network to recover to the normal voltage range.
3. If the actual voltage is greater than 264Vac for a long time, please contact the power supply department
4. If the actual voltage is less than 264Vac, please contact us;
AC
under-voltage
| |
2. If the voltage is lower than 85Vac for a short time, wait for the
peer-to-peer network to recover to the normal voltage range.
3. If the actual voltage is less than 85Vac for a long time, please contact the power supply department
4. If the actual voltage is greater than 85Vac, please contact us;
AC over-current
|
AC input current is too high
|
1. Immediately turn off the leakage/over-current protection switch of the distribution box
| |
2. Check whether there is a low-impedance connection between two output lines of AC pile
---|---|---
3. After the above problems are eliminated, power on again. If the fault still exists, please contact us
Over-temperature
| ****
The interior temperature is greater than 85℃
|
1. Check the installation environment of AC pile to see whether there is heating equipment or devices nearby, and ensure that the
ambient temperature is below 60℃
2. If the fault can’t be eliminated, please contact us
Leakage current exceeds the limit
| ****
20mA The leakage current is greater than 20mA
|
1. Immediately disconnect the leakage/over-current protection switch of the distribution box
2. Check whether the output line of AC pile is damaged or has low-impedance connection to the ground
3. After the above problems are eliminated, reset the reset switch of leakage current protector, and power on again. If the fault still exists, please contact us
Leakage current sensor is abnormal
| ****
The sensor for detecting the leakage current is abnormal
|
1. Immediately disconnect the leakage/over-current protection switch of the distribution box
2. Check whether the output line of AC pile is damaged or has low-impedance connection to the ground
3. After the above problems are eliminated, power on again. If the fault still exists, please contact us
Ground fault
| ****
The input/output grounding is poor or the input I/N connection is reverse
|
1. Immediately disconnect the leakage/over-current protection switch of the distribution box
|
---|---|---|---
2. Check whether the grounding of AC pile input/output line is normal and whether the input L/N is connected according to normal
sequence
3. After the above problems are eliminated, power on again. If the fault still exists, please contact us
Connection of charging gun is abnormal
|
CC/CP connection of charging gun is
abnormal
|
1. Check whether the connection of charging gun is correct and reliable
2. If the fault still exists, please contact us
FCC Statement
This device complies with part 15 of the FCC Rules. Operation is subject to
the following two conditions:
(1)This device may not cause harmful interference, and (2)this device must
accept any interference received, including interference that may cause
undesired operation.
This equipment has been tested and found to comply with the limits for a Class
B digital device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates, uses and
can radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio
communications.
However, there is no guarantee that interference will not occur in a
particular installation.
If this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment off and on, the
user is encouraged to try to correct the interference by one or more of the
following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.
Caution: Any changes or modifications to this device not explicitly approved by manufacturer could void your authority to operate this equipment.
RF Exposure Information
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator and your body.
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