Norton Clipper CTC1020XL 10 Inch Wet Tile Saw

Product Information

Specifications

• Model: CTC1020XL
• Warranty: 1 year from the original purchase date
• Manufacturer: Norton Clipper
• Usage: Commercial, institutional, rental, or professional use

Features

• Wet tile saw with a 10-inch blade
• Includes dust and silica warning
• Comes with machine lifting points for easy transportation
• Optional accessories available
• Can be used for wet cutting and dry cutting

Unpacking, Assembly, & Setup
Follow the steps below to unpack, assemble, and set up the wet tile saw:

1. Ensure you have all the necessary parts and components as listed in the packaging.
2. Refer to the provided assembly instructions to correctly assemble the wet tile saw.
3. Place the wet tile saw on a stable and level surface.
4. Connect the necessary electrical connections as explained in the electrical section of the manual.
5. Make sure all safety precautions are followed before operating the saw.

Electrical
Before connecting the wet tile saw to a power source, carefully read and follow these electrical instructions:

• Ensure that the voltage of the power source matches the requirements of the wet tile saw (refer to specifications).
• Use a grounded electrical outlet to prevent electrical hazards.
• Inspect the power cord for any damages before plugging it in.
• Do not use extension cords unless absolutely necessary, and ensure they are rated for the appropriate power load.

Operation

Follow these guidelines for safe and efficient operation of the wet tile saw:

• Read and understand all the instructions in the owner’s manual before using the wet tile saw.
• Ensure proper safety precautions are taken, including wearing appropriate protective gear.
• For wet cutting, fill the water reservoir according to the instructions and keep it at the recommended level during operation.
• Adjust the cutting depth and angle as needed for your specific project.
• For dry cutting, follow the provided do’s and don’ts to prevent damage to the equipment and ensure safety.

FAQ

Q: How long is the warranty for the CTC1020XL wet tile saw?
A: The warranty for the CTC1020XL wet tile saw is one (1) year from the original purchase date.

Q: Can I use the wet tile saw for dry cutting?
A: Yes, the wet tile saw can be used for both wet cutting and dry cutting. Please refer to the owner’s manual for specific instructions on dry cutting.

Q: Are there any optional accessories available for the CTC1020XL wet tile saw?
A: Yes, there are optional accessories available for the CTC1020XL wet tile saw. Please refer to the specifications section for more information.

OWNER’S MANUAL
WET TILE SAW 10″
Model: CTC1020XL

WARRANTY

CTC1020XL saws manufactured by Norton Clipper are warrantied against defects in workmanship or materials for a period of one (1) year from the original purchase date from Norton Clipper when used in commercial, institutional, rental, or professional use.

To activate your warranty for all Norton Clipper products visit the Product Registration page on the website and register your machine.

The responsibility of Norton Clipper under this warranty is limited to replacement or repair of defective parts at a point designated by it, of such part as shall appear to us upon inspection at such point, to have been defective in material or workmanship, with expense for transportation borne by the customer.

In no event shall Norton Clipper be liable for consequential or incidental damages arising out of the failure of any product to operate properly.

Integral units such as gasoline engines, electric motors, batteries, tires, transmissions, etc., are excluded from this warranty and are subject to the prime manufacturer’s warranty. This warranty is in lieu of all other warranties, expressed or implied, and all such other warranties are hereby disclaimed.

Important: Before placing equipment in operation, record the following information:

UPC #: (starts with 701846-xxxxx)

MODEL #:

SERIAL #:

PURCHASE DATE:

PURCHASED FROM:

ADDRESS/CITY/STATE/ZIP:

Before using this equipment, make sure that the person using it has read and understands the instructions in this Owner’s Manual.

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SAFETY PRECAUTIONS

Important warnings and pieces of advice are indicated on the machine with icons. HAZARD ICONS
Fuel (gasoline) is extremely flammable, and its vapors can explode if ignited. Store gasoline only in approved containers, in well-ventilated, unoccupied approved areas, and away from sparks or flames. Do not fill the fuel tank while the engine is hot or running. Do not start the engine near spilled fuel. Never use the fuel as a cleaning agent Hot surface! Do not touch. Engine components can get extremely hot from operation. To prevent burns, do not touch the engine or related parts while the engine is running or immediately after it is turned off. Never operate the engine with any heat shields or guards removed. Keep all guards in place when operating any piece of equipment.
Moving parts can crush and cut. Keep hands, feet, hair, and loose clothing away from all rotating parts.
Lethal Exhaust Gas: use only in well ventilated areas. Engine exhaust gases contain poisonous carbon monoxide, which is odorless, colorless, and can cause death if inhaled. Avoid inhaling exhaust fumes, and never run the engine in a closed building or confined area.
Never tamper with the governor components of settings to increase the maximum speed. Severe personal injury and damage to the engine or equipment can result if operated at speed above maximum. Always obey the maximum speed rating of blade. Warning alert symbol. DO NOT LIFT THE SAW BY THE HANDLEBARS OR CUTTING TABLE.
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SAFETY PRECAUTIONS
Important warnings and pieces of advice are indicated on the machine with icons. SAFETY ICONS

Read operator’s instructions.

Read OSHA and ANSI B7.1. Visit the industry safety page:
www.safety.UAMA.org

Eye protection must be worn. Protect your lungs against dust. Rotation direction of the blade.

Ear protection must be worn. Hand protection must be worn.

Pump On

Pump Off

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SAFETY PRECAUTIONS
DUST AND SILICA WARNING
Grinding/cutting/drilling of masonry, concrete, metal, and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials and make certain to comply with all product warnings and instructions for the safe and effective use of the material being cut. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.
Control dust, mist, and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturer/supplier, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated through engineering controls such as vacuum and/or water mist, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the material being cut.
CALIFORNIA PROPOSITION 65 MESSAGE
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contain chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
· Lead, from lead-based paints
· Crystalline silica, from bricks and cement and other masonry products
· Arsenic and chromium, from chemically treated lumber
For Addition Information Consult the Following Sources:
http://www.osha.gov/dsg/topics/silicacrystalline/index.html http://www.cdc.gov/niosh/consilic.html http://oehha.ca.gov/prop65/law/P65law72003.html http://www.dir.ca.gov/Title8/sub4.html Use Approved:

Eye Protection

Hearing Protection

Respiratory Protection

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Head Protection

SAFETY PRECAUTIONS
1. Before mounting any blade on the saw, the blade should be inspected for any damage which might have occurred during shipment, handling, or previous use.
2. The blade collars and arbors should be cleaned and examined for damage before mounting the blade.
3. The blade must be properly fitted over the arbor with the relief side of the collars facing the blade. 4. The blade shaft nut must be tightened securely against the outside blade shaft collar. 5. The blade must be operated within the specified maximum operating speed listed on the blade. 6. Fill the water pan with water. 7. The blade guard must be in place with the nose guard down and locked when the saw is running. 8. The operator should wear safety glasses and any other appropriate safety equipment. 9. When starting the saw, the operator should stand away and to the side of the blade. 10. If for any reason the saw should stall in the cut, remove the material from the blade. Check the
outside blade shaft collar and nut for tightness. Inspect the blade for damage before restarting the saw. Use caution when resuming a cut. Be certain that the blade is in alignment with the previous cut. 11. Do not force the blade into the cut by pushing the material into the blade too fast.
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Lifting Points

DO NOT Lift by Cutting Head or Blade Guard

SAFETY PRECAUTIONS

DO NOT Lift by Cutting Table

Lift Here
Lift Here
CTC1020XL Lift Points The best lifting point is from the underside of the lip of the water pan which is highlighted with
GREEN arrows on both sides of the machine or at the front and back. The CTC1020XL Tile Saw can easily be removed from the water pan so take care when lifting
by the Guide Rails highlighted with BLUE arrows DO NOT lift by the Cutting Table DO NOT lift by the Cutting Head DO NOT lift by the Blade Guard DO NOT move or lift by pulling on the power cord Always verify that the power is disconnected from the CTC1020XL before moving or lifting.
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SPECIFICATIONS & FEATURES

1. A Powerful 2 HP brush motor makes cutting easier and quicker.
2. The Automatic Thermal Overload Protection system protects your saw from power surges and overheating.
3. The high fiber plastic water tray withstands even the toughest jobs, yet it is extremely easy to remove and install.
4. The saw is encased in a sturdy, durable steel frame, optional equipped with folding stands with work bench for easier operation.
5. Adjustable guide rails permit the user to align the saw during installation.
6. The cutting alignment will not be affected by any water tray maintenance.
7. The cutting table can be secured in place by tightening the knob screw on the L-shaped transport retention plate.
8. The cutting rip guide is designed for both 90º square cutting and 45º angle cutting.
9. The CTC1020XL blade capacity is 10″which provides a variety of blade usage.
10. Rip cuts materials up to 24″ long or diagonal cuts 18″.

Maximum Cutting Length (mm) Maximum Diagonal Cutting (mm)

CTC1020XL 24″ (610) 18″ (457)

Max Blade Size (mm) Max. Depth of Cut (mm)

10″ (254) 3-3/4″ (88)

Blade RPM

6,000 RPM

Horsepower Motor Engine Type

2.0 HP (1.41kW) 115 volt Carbon Brush

Electrical (Volts/Cycles/Phase) Dimensions (mm) Cart Table size (mm)

115v/60Hz/1 51-7/8″ (1,318) L x 25-3/16″ (640) W x 20-7/8″ (530) H 14-1/4″ (362) L x 15″ (381) W

Pan Size (mm)

51-7/8″ (1,318) x 25-3/16″ (640)

Weight (Kg.)

65 (29.5)

CTC1020XL Specifications

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Back Splash

SPECIFICATIONS & FEATURES

Powerful Motor

Power Switch

Water Pan

Cutting Table

UPC Powerful Motor Power Switch Cutting Table Back Stop Tray Lock Water Pan Black Slash

Tray Lock

Heavy Duty Back Stop

CTC1020XL Features

Description 2.0 HP (1.41 kW) 115v/60Hz/1 Phase motor provides long life and is powerful enough to cut any material Enclosed in a heavy duty all metal housing with thermal reset and electrical receptacle for powering the water pump Vibration Reducing nonslip rubber cutting with 45° marks, and smooth rolling wheels Heavy duty for long life and precise material alignment with engraved measurements Locks the cutting table in place during transport to reduce lost or damage High strength polypropylene with reinforcement fibers can easy be removed from the CTC1020XL frame for easy cleaning Reduces water splatter and dripping when cutting longer materials. Toolless installation snaps in place.

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OPTIONAL ACCESSORIES

Optional Accessories

UPC

Description

70184682710 RIP GUIDE45/90 CTC/YTM7

70184680905 WRENCH UNIVERSAL YTM1015

QTY 1

Type S

1

S

Optional Accessories:
70184643045 STAND WITH WORKTABLE

OPT

S

MITER BLOCK 70184680897 (For Miter Cutting Includes Mounting
Hardware)

70184680907

GUIDE ADJUSTABLE ANGLE GUIDE (Includes Mounting Hardware)

OPT

S

OPT

S

70184632401

SIDE EXTENSION TABLE W/HARDWARE CTC1020XL

OPT

S

GFCI PLUG NEMA 5-15P x NEMA 5-15R

70184633009

(Connect to Power Supply then attach machine or extension cord to GFCI for

OPT

S

additional operator protection)

Image

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UNPACKING, ASSEMBLY & SET-UP

Open the container, carefully lift the saw by the saw frame handles and place it on a flat, level working area. Be certain that you have the following items before you discard the container.

· Saw

· Ø10″ Saw Blade

· Universal Wrench

· Miter Block

· Polypropylene Water Tray

· 45º / 90º Rip Guide

· Water Pump

· Owner’s Manual

Blade Guard Assembly
1. Remove the Blade Guard (1) and saw Blade package from the accessory box. 2. Lift the cutting head (2) from the insert style-foam that is designed to re-enforce strength to the
box. 3. Slide the cutting head through the rear support post’s shaft as shown in the lower diagram and
screw on the adjustment knob. 4. Slide the Blade Guard into the hex bolt (3) located at the rear of right side of the Electrical
Control Box (5) and fasten tightly using the knob screw (4).

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UNPACKING, ASSEMBLY & SET-UP
5. Place the Ø10″ blade onto the shaft, make sure that the directional arrow is pointing in the direction of the shaft rotation. Lift up the Blade Guard, then fasten the blade tightly using the outer Flange and Blade Shaft Nut.

Cutting Head Rear Support

Knob Screw
Blade Guard Blade Shaft Nut Outer Flange Diamond Tile Blade

Depth Control Knob
Blade Guard Assembly
Folding Stand Assembly Optional 1. The optional Folding Stand with Worktable ships ready to use with no assembly needed. 2. Table Remove the folding stand from its box. 3. Swing the working bench up-right. Open the two legs and place the work bench on top of the folding stand. 4. After the saw stand is completely assembled, place the saw on top of the saw stand as shown in the image to the right.

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UNPACKI NG, ASSEMBLY & SET-UP

Blade Installation
1. Raise the blade guard to the highest position and tighten the blade guard adjustment knob.
2. Remove the blade shaft nut and outer flange. 3. Verify the direction of rotation of the Diamond Blade
and match it to the CTC1020XL. NOTE: The Blade Shaft of the CTC1020XL will rotate Counterclockwise when looking at the blade collars. 4. Place the blade onto the shaft making sure that the directional arrows are pointing in the direction of the shaft rotation. 5. After making sure that the blade is firmly placed against the inner flange, secure it into place with the outer flange and blade shaft nut. With one hand hold the blade tightly and tighten the blade shaft nut with your free hand. Make certain that the nut is firmly tightened with the wrench provided, but do not over-tighten! 6. Lower the blade guard and tighten the adjustment knob.
Warning: Only use the Ø8″~Ø10″ blade for this saw. Setting smaller size of diamond blade may grab the material being cut, causing damage and possibly injury.
Water Pump Installation 1. Remove the water pump from the box. 2. Place the pump into the middle of the water tray along its side so that the water outlet is positioned horizontally. Connect the water hose from the blade guard to the pump and plug the power cord into the 3-prong receptacle. 3. Fill the water tray so that the water intake is fully immersed.
Water Pump Safety Precautions Never operate pump without water on tray. Fill the water so that water intake is full. · Be sure to connect the plug to a properly grounded receptacle to reduce risk of shock. · Disconnect pump before attempting to use pump, to unclog or service the pump in any way. · Be sure to support the pump during installation to prevent pump failure or damage.
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UNPACKING, ASSEMBLY & SET-UP

Optional Side Extension (6)

Using Cutting Table

2

3

1. The ruler guide (1) has inches marked along the

front to allow convenient measurements and

precision cuts.

2. The cutting table dimensions are approximately

16″ x 16″. When the optional side extension table is installed, the working area of the cutting table increases to 25″ x 16″, which provides greater support for handling larger materials. 3. Cutting table is covered by a vibration reducing rubber mat (2) that provides a firm, durable work

1
5 4 Cutting Table Shown with Optional Side
Extension

surface, and helps to prevent the material from slipping while cut- ting.

4. ·The Cutting Table also features 45° marks (3) in the form of lines for quick angle cuts.

5. The included Guide-A-Cut rip guide (4) should be used with the cutting table to ensure

precise, straight cuts and can be changed for precision 45° cuts.

6. The Cutting table features a Table Lock (5).

a. To use the Table Lock (5):

i. Align the Table Lock Pin with the hole in the side of the Rail and move the

Table Lock towards the Rail

ii. To unlock, move the Table Lock way from the rail

7. The 70184632401 Optional Side Extension Table (6) can be used to support extremely

wide tiles.

Using the Guide-A-Cut (Rip Guide)
1. Set the rip guide at the desired location on the ruler guide and tighten the threaded knob. Make sure that the rip guide is firmly tightened to avoid slippage. The rip guide can be used for 45° and 90° cuts.
2. After the rip guide is positioned for the desired cut, place material flat against the rip guide and the ruler guide.
3. Now you are ready to make your cut.

Performing diagonal cuts
1. Remove threaded knob from the end of the rip guide with the horizontal groove and insert it into the other end with the diagonal groove.
2. Set the rip guide onto the ruler guide, such that the top edge of the rip guide is aligned with the diagonal groove to the left of the vertical channel in the cutting table. Tighten threaded knob once in place.
3. Place one corner of the material being cut in the vertical slot of the ruler guide and rest the adjoining edge flat against the rip guide.
4. Now you are ready to make your cut

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UNPACKING, ASSEMBLY & SET-UP

Performing miter cuts To make miter cuts, an optional 70184680897 miter block must be purchased.
1. Place the lip of the miter block on the ruler guide with the threaded knob facing you. 2. Position the miter block so that the tile lays flat against the block. Rest its left-most edge
within the vertical channel of the cutting table. Tighten the threaded knob to secure the miter block in place. 3. Place material onto miter block and you are ready to cut

Setting the cutting depth

Depth Control Knob

The recommended cutting depth is 1/4″ below the cutting

table surface. To adjust the cutting depth, loosen the

cutting depth control knob and set the cutting head such

that the lowest point of the blade is 1/4″ below the table

surface, and tighten the depth control knob.

Drip Tray (Whale Tail) The CTC1020XL includes a Drip Tray which helps to reduce water spray and drippage when cutting longer materials. The Drip Tray can be removed when not needed and is not required for the machine to operate. To install snap the Drip Tray on to the rear lip of the water pan as show in the image below. NOTE: The Drip Tray can be installed with the frame in the water pan or not.

Drip Tray

Water Pan

Drip Tray Installation For Clarity the CTC1020XL Frame is removed from the Water Pan
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ELECTRICAL

CTC1020XL Electrical

Motor Specifications:

Voltage:

115-volt

Cycles:

60Hz

Amperage:

15 Amp

Horsepower:

2 HP

Watts:

735 watts

Motor RPM:

18,000 RPM

Electrical Motor Specifications

Table 3. Extension Cord Chart

Wire Gauge

115V Max Length

12 AWG

25′ (7.6 m)

10 AWG

50′ (15.2 m)

8 AWG

75′ (22.8 m)

Recommendations: · It is recommended that a 15 AMP CIRCUIT be used while operating this saw, for best performance use a 20 AMP CIRCUIT. This will prevent any loss of power or interruption. · Always plug saw as close as possible to the power source while operating. This will allow you to receive optimum electricity.

Extension Cords: Most motor trouble is the result of too small gauge or too long of extension cord. Cords must be one piece and as short as possible. Cords should be no longer than shown on Table 3: Extension Cord Maximum Length Chart (see above). Norton Construction Products is not responsible for damage to motors due to the use of extension cords that are too small or too long.
Electrical Supply:
The CTC1020XL can only be used on a 115-volt 60 Hz 1 Phase circuit with a minimum of a 15-amp breaker, for best performance use a 20-amp breaker. Before connecting the CTC1020XL to the electrical supply, make sure the voltage is 115v. Connecting the CTC1020XL to voltages higher than may result in motor damage and is not covered under any warranty.
Generator: Using the machine with a generator that is less than the recommend output can result in motor damage and is not covered under warranty. Only use with a generator that is capable of continuous put of 4,000 w (4kW) at 20 amps or greater.

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GENERAL ELECTRICAL TROUBLE SHOOTING
CTC1020XL Wiring Diagram
Circuit Breaker During Start Up or Not Cutting: Verify that the power supply voltage matches the motor name plate voltage
Failure to run the motor on the proper voltage will damage the motor and is not covered under warranty. Improperly wired motors are not covered under warranty. Verify that the circuit breaker is correct for the machine and voltage being used
o Although the CTC1020XL can be used on a 15A circuit a 20A is recommend for best performance.
Verify that the Extension Cord meets the requirements on See: Extension Cords page 15 Have a qualified Electrician verify that the Electrical Connections are correctly made. If using a generator, verify that it meets the minimum requirements See: Generators on page 15 Remove the extension cord from the machine and connect the machine directly to the power supply, if the
problem disappears the issue is low voltage due to the extension cord being too thin of gauge, too long, spliced together, or a combination of all. Change power source if the problem disappears the issue is with the original power source (Low voltage, low amperage breaker, or damage breaker) Most motor issues are due to low voltage, under rated circuit breakers, and or extension cord issues. Circuit Breaker Trips while cutting: – This is an issue with the Blade or Cutting Method being used or too long/thin extension cord or extremely low voltage at the machine. Verify that the Blade Being used is correct for the material being cut Verify that the Blade is properly exposed Verify that the Blade is installed properly
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GENERAL ELECTRICAL TROUBLE SHOOTING

Verify the cutting method. Forcing the Blade into the material is a sign that either the Blade is NOT correct for the material being cut or an inexperienced operator. Let the Blade and Machine work for you do not work for the Blade and Machine.
If cutting hard materials do not use General purpose blades. General purpose blades are designed to cut multiple soft to medium hardness materials and will not preform properly when cutting harder bricks, pavers, or other building materials. In correct blade usage is the number one root cause for motor issues. If you need assistance choosing the correct blade for the material being cut, contact customer service at 1800-554-8003.
Verify Extension Cord Length and Gauge See: Extension Cords page 15 Verify voltage at the machine must be 115v
Overload Protector (Thermal) Trips ­ This is a sign of Low Voltage, Incorrect Blade for Material being cut, or forcing the Blade through the material.
Verify Voltage at the machine! Verify that the Extension Cord meets the requirements on See: Power Supply page 15 Verify the cutting method. Forcing the Blade into the material is a sign that either the Blade is NOT correct
for the material being cut or an inexperienced operator. Let the Blade and Machine work for you do not work for the Blade and Machine. If the Overload Protector trips immediately when the unit is turned on this is a sign of extremely low voltage or damage Overload Protector. Clean Motor by blowing out the fan cover with compressed air Check the Motor for a damaged To reset the Overload Protector (Thermal) let the motor cool down for 5 to 10 minutes and then press the Thermal Overload Protector to reset. The Thermal Overload Protector will not reset unit the unit has fully cooled.
Electrical Trouble Shooting Verify voltage to the motor 115v/60 Hz/1 Phase 2. Verify extension cord See: Extension Cords page 15 3. What is the motor doing when switch is turned on (nothing, humming, tries to turn on but shuts
off, tripping of circuit breaker) It could be a dirty air filter, a faulty start, or a tripped/damage power supply circuit breaker.
Nothing happens when the power switch is turned on: a) No power b) Tripped Power Supply Circuit Breaker c) Tripped Overload Protector on machine (see: Overload Protector (Thermal) Tips page 18.
Humming or strange noises from motor: a) Damage motor b) Water in the motor c) Low voltage
Tries to turn on but shuts off: a) Power supply Circuit Breaker verify if correct see Power Supply page 15 b) Too long or thin extension cord see Extension Cords page 15
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GENERAL ELECTRICAL TROUBLE SHOOTING
c) Overload Protector (Thermal) issues see Overload Protector (Thermal) Tips page 17.
d) Low voltage at the machine see Power Supply page 15 Tripping of Circuit Breaker:
a) If tripping while starting machine Circuit Breaker issue: weak, damage, to low amperage
b) If tripping while cutting any material: Incorrect blade for the material being cut.
5. What are you cutting? 6. Wet/dry?
If cutting dry give the blade a chance to cool off and breath. The heat will build up and can affect the performance of the motor as the blade lose tension. 7. What blade is being used? Use the correct blade for the material being cut. 9. What cutting method is being used. Change cutting methods. 9. May need to go to Authorized Service Center to diagnose and repair
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OPERATION

Operation The CTC1020XL tile saw is designed to cut tiles, stones, masonry products, bricks, and pavers up to 24″ x 24″ x 2″. The CTC1020XL should always be used wet if dry cutting use only blades designed for dry cutting and follow all OSHA requirements for dry cutting.

1. Read and understand this manual.

2. Follow all includes safety warnings, warnings on the machine.

3. Ensure that all personal around the work area are wearing proper PPE.

4. Place the CTC1020XL on a flat, clean surface or if using the Optional Folding Stand

with Worktable verify that the area is flat and clear of any obstructions (the

CTC1020XL water pan will sit into the pocket on top of the Folding Stand).

5. Verify that the Cutting Table moves freely on the Cutting Table Rails.

6. Verify that the correct blade is being used for the material to be cut.

7. Verify that the Blade is installed correctly. See Blade Installation page 12 for details.

8. Verify that the Blade Guard is secured to the CTC1020XL.

9. Inspect the machine for any damage. If the

Depth

machine is damaged or any parts are missing do Control Knob

not use.

10. Inspect the CTC1020XL power cord and Water

Pump Cord for damage.

11. Fill the water pan with water and verify that the

water pump intake is submerged.

12. Connect the CTC1020XL to the power supply

13. Adjust the cut depth to the required depth and fully

Depth Control Knob

tighten the Depth Control Knob.

14. Place the material on the worktable where the cut is required.

15. Unlock the Cutting Table so that it can roll freely

16. Turn on the CTC1020XL Power Switch

17. Let the motor run for a minute or two and check the water flow

18. Hold the tile against the Back Stop on the Cutting Tile while keeping all fingers, hands,

and body parts away from the blade

19. Slowly move the material into the blade by pushing the Cutting Table towards the

blade.

20. Allow the blade to cut into the material and slowly push the material through the blade

with an even smooth force all while watch the cut line, water supply, and ensuring all

body parts are not in the path of the blade

21. When the blade is approximately 3/8″ (10mm) from the end of the material slow the

feed speed to reduce chipping or brakeage of the tile.

22. When finished cutting turn off the machine.

23. Never leave the machine running unsupervised.

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Additional Cutting Features

OPERATION

Cutting Table
The Cutting Table features an adjustable ruler guide (1) enable easy aligning and measuring of cuts. The Ruler Gide can be removed for longer tiles and finetuned to ensure accurate measurements of any tile (loose the attachment screws and move left or right to align the center of the blade with the “0” mark in the Ruler guide then tighten the hardware.
The Cutting Table also features 45° marks (2) in the form of lines for quick angle cuts. The included Guide-A-Cut (3) provides a surface for cutting multiple tiles at the same
length by simply lining up the material being cut with the appropriate pre- marked lines (3) on the cutting table. In addition, the wing nut in the Guide-A-Cut can be moved to the opposite end to allow for 45° cutting. See the section “Guide-A-Cut” below for additional information. The 15″x18″ cutting table provides more support during larger cutting jobs.
Guide-A-Cut
1. Set the Guide-A-Cut (3) by positioning it on the desired dimension and tighten the wing nut. Make sure that the rip guide is firmly tightened to avoid slippage. The rip guide can be used for 90º rip cuts and 45º angle cuts from both the left and right side. (Note the straight and 45º angled slits on the bottom of the rip guide.)
2. After the Guide-A-Cut is positioned for the desired cut, place material flat against the rip guide and the measurement rail. For 45º rip cuts, place the corner of material in the open slot of the measurement rail.
3. Simply line up the material being cut with the appropriate pre-marked lines on the cutting table.
4. Now you are ready to make your cut.
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OPERATION

Miter Cuts
1. For miter cuts, place the lip of the miter block on the Ruler Guide, with the threaded knobs facing you.
2. Tighten the threaded knobs to secure the miter block in place. 3. Place material onto miter block and you are ready to cut.

Cutting Depth The recommended cutting depth is to have the bottom of the diamond blade approximately ¼” below the cutting table surface. The CT1020XL is designed with a 1-½” ~1-¾” clearance between the top of the cutting table and the bottom blade trough to help with reducing the blade to cutting table contact.

Warning: Only use either Ø10″ or Ø8″ blades for this saw. Using a smaller size diamond blade may grab the material being cut instead of cutting it, causing damage and possibly injury.

Blade Diameter 10″ (254mm) 8″ (203mm)

Maximum Depth of Cut 3-3/4″ (95mm) 2-3/4″ (70mm)

Extreme temperature Ambient temperature below 32° F (Winter): To prevent the water in the pump and cooling system from freezing, remove the water after using the machine or when there will be a long break. Make sure that the cooling system is entirely drained so that there is no water left inside the pump and water hose! The water pump, bearing housing, and or the water hoses can be damage the expansion of frozen water and is not covered under warranty.

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OPERATION
Wet cutting Blades
DO’S Use proper PPE Inspect blades daily for cracks or uneven wear. Always use appropriate blade for material being cut. Inspect arbor shaft for uneven wear before mounting blade. Always use blades with the correct arbor shaft size. Ensure that blade is mounted in the correct direction. Secure the blade to the arbor with a wrench. Use proper safety equipment when operating the saw. Periodically check the blade for cracks or bond fatigue. Always have a continuous flow of water on both sides of blade.
DON’TS Do not operate the saw without safety guards in position. Do not operate the saw with blades larger than 7″. Do not cut dry with blades marked “Use Wet”. Do not exceed manufacturer’s recommended maximum RPM. Do not force blade into material let blade cut at its own speed.
Dry cutting Blades
DO’S Follow ALL OSHA, State and Local requirements and rules for Dry Cutting Use proper PPE In addition to the following, always follow wet recommendations. Use appropriate blade for material being cut. Inspect segment blades for segment cracking or loss. Do not use damaged blades. Use proper safety equipment when operating the saw.
DON’TS In addition to the following, always follow wet recommendations. Do not make long cuts with dry blades–allow them to air cool periodically. Do not use the edge or side of blade to cut or grind. Do not attempt to cut a radius or curve. Do not cut too deep or too fast into the material.
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Saw Maintenance

Maintenance Interval

What to do for maintenance and care

After every use of the machine

Remove dirty water from container. Remove dirt and mud from the bottom of the container. Rinse the immersion pump with fresh water to prevent water pump clogging from residual dirt.

After wet cleaning and before using the machine again Before not using the machine for a prolonged period of time After not using the machine for a prolonged period of time
Ambient temperature below 32 F (operation in winter)

Connect the machine to an electric power outlet equipped with a “GFCI” power breaker. If the safety power breaker cuts off the electrical power supply, do not try to operate the machine but have it checked by an authorized dealer first. Clean and lubricate all movable parts. Check that the stand is safely fixed. Check that all screw joints and nuts are fixed. Check that the roller table is in its guides and that it easily moves to and from. With the saw blade removed, switch on the motor for an instant and switch it off again. If the motor does not run, have the machine inspected by a qualified electrician. Check that the immersion pump works properly. Turn on the cooling water tap and switch the machine on. If the pump does not give any water or only a little, switch the machine off at once. Clean the pump or replace if necessary. To prevent the water in the pump and cooling system from freezing, remove the water after using the machine or when there will be a long break. Make sure that the cooling system is entirely drained so that there is no water left inside the pump, water hose and bearing housing!

Problem Machine does not run when switched on
Motor stops (power cut out)

Trouble Shooting

Possible Cause Power cord not properly fixed/plugged in Power cord defective Main power switch defective.
Loose electrical connection inside the
electric system.
Motor defective
Too much pressure exerted while cutting Incorrect specification for saw blade Saw has a defective electric system

Solution
Check that the machine is properly connected to the power supply
Have the power cord checked, replace if necessary
Have the main power switch checked and replaced, if necessary, by a qualified electrician.
Have the whole electric system of the machine checked by a qualified
Electrician Have the motor checked and replaced, if necessary, by a qualified technician Exert less pressure when cutting Use a saw blade which corresponds
to the material being cut Have the electric system of the saw checked by a qualified technician

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Problem Poor machine performance little power

Trouble Shooting (continued)
Possible Cause Power cord/extension cable too long or
cable still wound up inside cable drum Power network is insufficient
Drive motor no longer runs at rated speed RPM

Solution Use a Power cord extension cable of
the rated length, use a cable drum with cable fully extended. Observe the electrical ratings of the machine and connect it only to a power network which complies with these ratings Have the motor checked by a qualified electrician and have it replaced if necessary

Saw blade is blunt

Power cord/extension cable too long or cable still wound up inside cable drum
Power network is insufficient
Drive motor no longer runs at rated speed RPM

Use a Power cord extension cable of the rated length, use a cable drum with cable fully extended.
Observe the electrical ratings of the machine and connect it only to a power network which complies with these ratings
Have the motor checked by a qualified electrician and have it replaced if necessary

Appearance of cut is not optimal

Poor tension in the blade material Too much load placed on the saw blade Diamond segments are blunt

Return saw blade to manufacturer Use a suitable saw blade Sharpen the saw blade

The center hole in the saw blade has become wider due to wear Saw blade shows blooming colors
Grinding marks on the saw blade

The saw blade has slipped on the motor shaft when running

The arbor of the saw blade must be fitted w/ appropriated adaptor ring
Check the receiving flange and have it replaced if necessary

Saw blade overheating due to a lack of cooling water
Lateral friction when cutting
Material is not being fed parallel to blade Poor tension in the blade material Too much load on the saw blade

Ensure optimum flow of water The material feed is too high;
proceed more slowly
Ensure that the direction of feed is absolutely parallel to the saw blade
Adjust roller table Have the saw blade tensioned The material feed is too high,
proceed more slowly

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Belt Replacement 1. Turn off & disconnect the machine from any power supply before proceeding any further. 2. Loosen and remove the four (4) bolts located above and below the belt guard and then remove the belt guard. 3. Loosen the four (4) bolts located at the base of the motor. 4. Use a hex wrench to access the socket hex bolt located at the rear of the cutting head. Turn wrench to move the motor forward, thus providing some slack in the belt. 5. Remove existing belt and replace with a new belt. 6. Carefully loosen the pulley and belt outward slightly, so there is a little slack in the belt. 7. Remove the old belt and replace with the new belt. 8. To reassemble, follow steps in reverse order.
Belt Guard Removal
Belt Tensioning Over time the CT1020XL belts will need to be re-tensioned. This is a normal maintenance item that must be performed with any machine utilizing micro-v belts. With usage the micro-v belts will stretch and wear which increases the length of the belt and decreases the belt tension.
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1 1
2

SAW MAINTENANCE & TROUBLE SHOOTING
4

3
Belt Tensioning 1. Unplug the saw from the power supply. 2. Verify that the Power Switch is in the OFF position 3. Remove the belt guard (see #1 in the Figure: Belt Tensioning) by removing all four (4) Belt
Guard Retaining screws. 4. Press down on the top middle of the belt. (see #2 in the Figure: Belt Tensioning).
1. 3/8″ downward movement indicates the ideal belt tension. i. If the belt can be moved more than 3/8″ downward the belt will need to be tensioned ii. If the belt moves less than 3/8″ downward the belt is too tight and needs to be loosen
2. The Z shaped bracket that tensions the motor needs to be tightened. Do this by tightening the Bolt to Tension the motor (turn clockwise).
5. Inspect the belt for damaged, cracks, dry rot, or frayed edges. If the belt is damaged in anyway replace it immediately for best performance.
6. Loosen the four (4) motor retaining screws under the cutting head. Loosen only enough to move the motor (see #3 in the Figure: Belt Tensioning). NOTE: Do not remove these screws.
7. Changing the belt Tension a. If the belt needs to be tensioned turn the screw for the Belt Tensioner (see #4 in the Figure: Belt Tensioning) clockwise until 3/8″ of deflection is reached in the belt when pushed down on the middle. This will move the motor away from the blade shaft. b. If the belt needs to be loose turn the screw for the Belt Tensioner (see #4 in the Figure: Belt Tensioning) counter-clockwise until 3/8″ of deflection is reached in the belt when pushed down on the middle. This will move the motor towards the blade shaft.
8. Tighten the four (4) Motor four (4) motor retaining screws under the cutting head (see #3 in the Figure: Belt Tensioning).
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9. Reinstall the Belt Guard and tighten all four (4) of the Belt Guard Retaining screws with lock washers and flat washers (see #1 in the Figure: Belt Tensioning).
Belt Replacement
Belt Replacement 1. Unplug the saw from the power supply. 2. Verify that the Power Switch is in the OFF position 3. Remove the belt guard (see #1 in the Figure: Belt Replacement) by removing all four (4) Belt
Guard Retaining screws. 4. Loosen the four (4) motor retaining screws under the cutting head. Loosen only enough to
move the motor (see #3 in the Figure: Belt Replacement). NOTE: Do not remove these screws. 5. Move the motor towards the Blade Shaft by turning the Motor Tensioning Screw (see #4 in the Figure: Belt Replacement). clockwise until the motor does not move any more. NOTE: It may be necessary to push the motor towards the blade shaft if it does not move freely. 6. Remove the old belt from the pulleys (see #2 in the Figure: Belt Replacement). 7. Clean out the inside of the belt guard and pulleys of any worn rubber from the old belt or any other debris. 8. Place the new belt on the pulleys (see #2 in the Figure: Belt Replacement) taking care to ensure that the micro-v of the belt is in the micro-v of both the motor and blade shaft pulleys. Use: 70184644929 BELT RPF3230 13 X 560Li (1)
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9. Tension the belt by moving the motor away from the blade by turning the Belt Tensioner Screw Clockwise (see #4 in the Figure: Belt Replacement) until 3/8″ of deflection is reached in the belt when pushed down on the middle. NOTE: If less than 3/8″ deflection is in the belt it the belt has too much tension and the motor will need to be moved towards the blade shaft by turning the screw for the Belt Tensioner (see #4 in the Figure: Belt Replacement) counterclockwise until 3/8″ of deflection is reached.
10. Verify the Pulley Alignment with a straight edge. a. Line up the straight edge along the outside face of the motor and blade shaft pulley as shown in Figure 1. b. Misalignment will show up as a gap between the pulley face and the straight edge. c. Make sure that the width of the outside land is equal on the motor and blade shaft pulleys. d. If one of the pulleys is not aligned to the other, it is due to: a). The motor pulley and the blade shaft are not parallel. [See figure 1] i. Pulley will need to be moved to align. b). The pulleys are not located properly on the shafts. [See figure 2] i. Motor is not straight in the Motor Adjustment Slots
11. Tighten the four (4) Motor four (4) motor retaining screws under the cutting head (see #3 in the Figure: Belt Replacement).
12. Reinstall the Belt Guard and tighten all four (4) of the Belt Guard Retaining screws with lock washers and flat washers (see #1 in the Figure: Belt Replacement).
13. Verify that all hardware is properly tightened. 14. Verify that everyone is wearing the proper PPE. 15. Connect the machine to 115v/60Hx/1 Phase power. 16. Turn on the machine.
a. If any strange noises are present turn of the machine and check all work preformed up to this step.
17. Allow the machine to run for 15 minutes to properly seat the belts. 18. Once a month check the belt tension or check if the blade stalls in the cut or any squealing or
other strange noise are present in the belt guard area.
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Main Causes of Belt Failures:

Premature Belt failure can be attributed to the following issues: Tension (too much or too little), Pulley

Misalignment, Damaged Pulleys, Improper Handling or Storage, Incorrect Blade Specification for Material

Being Cut, and Cutting Too Deep.

Symptom Belt Breakage

Possible Cause Too Much Tension Excessive Shock Load

Corrective Action Re-tension Belts Reduce Load/ Check Blade Specification

Pulley Out Of Round

Replace Pulley

Burning of Belt

Too Little Belt Tension Excessive Load (Cutting Full Depth) Containments On Belts

Increase Belt Tension For Best Performance Only Cut only 1-/2″ to 2″ Per Pass
Replace Belts and Find Source of Containments

Symptom

Incorrect Blade Specification Possible Cause

Replace Blade with One Designed For Material Being Cut Corrective Action

Belt Tearing/Ripping Pulley Misalignment

Align Pulleys

Belt Rolling Off Pulley Pulley Misalignment

Align Pulleys

Extremely Low Temperature at Startup Warm Machine Before Use

Belt Cracking

Exposure To Chemicals or Lubricates

Locate Source of Containments and Replace Belts.

Brush Replacement Brushes will wear with usage and is part of the machine’s basic maintenance. Replace the brushes when the motor begins to lose power. Brushes typically need to be replaced During the life of the saw. Replace the brushes when the motor begins to lose power, or if the motor has gotten wet, or the motor is slow to get up to speed, or any strange noises come from the motor, or if the motor is experiencing internal sparking. Replace the brushes when the length reaches 6.6mm (1/4″). It is normal for the brushes to wear with usage.

UPC 70184647274
-TBA-

Description CARBON BRUSH 17mmx7mm CTC1020XL (2) BRUSH CAP (1) CTC1020XL

NOTES Set of two (2) Brushes Dimensions :17mm (H) x 7mm (T) x 20mm (L) Sold as EACH

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Brush Cap and Carbon Brush Located On Back of Motor

SAW MAINTENANCE & TROUBLE SHOOTING
Motor Cover

CTC1020XL Brush Locations
Brush Brush Cap

Motor Cover
Motor Cover Retaining Hardware
Brush Cap Brush

Motor and Brushes Shown in Exploded View for Clarity
1. Disconnect the power source from the CTC1020XL 2. Verify that the cutting head is horizontal to the work surface and that the depth 3. Remove the four (4) Motor Cover retaining hardware and then remove the Motor Cover.
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4. Use a coin or wide blade screwdriver to remove the Carbon Brush Cap. Use care not to damage the Carbon Brush Cap. i. Inspect the Carbon Brush Cap for damage. If the Cap has any signs of damage replace the BRUSH CAP NOTE: Brush Caps are sold individually. ii. There are two (2) brushes in the CTC1020XL motor, one (1) on each side. Always replace both brushes 70184647274 CARBON BRUSH 17mmx7mm CTC1020XL (set of 2).
4. Remove the Carbon Brush from the Brush Holder. 5. Remove the second brush following steps 3 and 4 6. Use low pressure compressed air to blow out the motor and brush holders. Motor while
blowing out the motor. This will help clean any debris from inside of the motor. 7. Place the new Carbon Brush into one of the holders. 8. Replace the Brush Cap. Do not over tighten. 9. Repeat steps 7 and 8 for the remaining Carbon Brush 10. Connect the CTC1020XL to a 115v/60 Hz/1 Phase power source and test run.
a. If the machine does not start this is a sign that the Carbon Brush was not installed properly or was damaged during installation, repeat steps 1 to 10 again.
b. No power c. Power switch in the OFF position d. After checking 10a to 10c and the unit still does not run see a Norton Clipper Service
center or your selling distributor for service.

Bearing Housing Removal:

7

1

1

3

4 5
6 2
Blade Shaft Housing Exploded View
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1. Unplug the saw from the power supply. 2. Verify that the Power Switch is in the OFF position 3. Remove the belt guard (see #1 in the Figure: Blade Shaft Housing Exploded View) by
removing all four (4) Belt Guard Retaining screws. 4. Loosen the four (4) motor retaining screws under the cutting head. Loosen only enough to
move the motor (see #2 in the Figure: Blade Shaft Housing Exploded View). NOTE: Do not remove these screws. 5. Move the motor towards the Blade Shaft by turning the Motor Tensioning Screw (see #3 in the Figure: Blade Shaft Housing Exploded View). clockwise until the motor does not move any more. NOTE: It may be necessary to push the motor towards the blade shaft if it does not move freely. 6. Remove the belt from the pulleys (see #4 in the Figure: Blade Shaft Housing Exploded View).
i. Inspect the belt. If worn, damage, or shows signs of dry rot replace with 70184644929 BELT RPF3230 13 X 560Li (1)
7. Clean out the inside of the belt guard and pulleys of any worn rubber from the old belt or any other debris.
8. Loosen and remove the set screws from the blade shaft pulley (see #5 in the Figure: Blade Shaft Housing Exploded View) and remove the blade shaft pulley and key (save for reuse). NOTE: The set screws are held in place with RED Loctite, use heat from a propane torch to loosen the RED Loctite, failure to do so may result in a hex key damage or rounding of the hex within the set screw.
8. Remove the blade shaft nut, outer blade collar, and the blade (if there is one present). 9. Disconnect the water connection from the bottom rear of the blade shaft housing. 10. Remove the four (4) blade shaft housing retaining screws and blade shaft housing retaining
brackets to remove the bearing housing (see #6 in the Figure: Blade Shaft Housing Exploded View NOTE: #7 is the blade shaft retaining hardware).
Bearing Housing Installation: 1. Be sure that you have completed the instructions above to remove the old bearing housing. 2. Open the box and carefully place the flat portion of the new bearing housing face-down on a
towel situated on a flat surface. 3. Secure the cutting head in a completely horizontal position and that the depth control knob is
fully tightened. 4. Slide the new Bearing Housing (see #6 in the Figure: Blade Shaft Housing Exploded View)
with the flat portion facing upwards onto the four (4) blade shaft housing retaining screws (see #7 in the Figure: Blade Shaft Housing Exploded View) located below the Cutting Head. Do this carefully to avoid damage to the inner flange. Place the blade shaft housing bracket and snug the two (2) nuts one a tome ((see #6 in the Figure: Blade Shaft Housing Exploded View) and repeat for the second blade shaft retaining bracket. 5. Tighten the blade shaft housing retaining hardware. 6. Clean the setscrews and set screw holes in the blade shaft pulley with non-chlorinated break cleaner or another degreaser. 7. Place the blade shaft pulley and key onto the blade shaft.
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8. Place the blade shaft set screws into the blade shaft pulley set screw holes. NOTE: Do not tighten.
9. Align the blade shaft pulley to the motor pulley with a straight edge and snug the set screw to the blade shaft pulley.
Belt Replacement 10. Place the existing belt if in good condition or the new belt on the pulleys (see #2 in the Figure:
Belt Replacement) taking care to ensure that the micro-v of the belt is in the micro-v of both the motor and blade shaft pulleys. Use: 70184644929 BELT RPF3230 13 X 560Li (1) 11. Tension the belt by moving the motor away from the blade by turning the Belt Tensioner Screw Clockwise (see #4 in the Figure: Belt Replacement) until 3/8″ of deflection is reached in the belt when pushed down on the middle.
NOTE: If less than 3/8″ deflection is in the belt it the belt has too much tension and the motor will need to be moved towards the blade shaft by turning the screw for the Belt Tensioner (see #4 in the Figure: Belt Replacement) counterclockwise until 3/8″ of deflection is reached. 12. Verify the Pulley Alignment with a straight edge. a. Line up the straight edge along the outside face of the motor and blade shaft pulley as shown in Figure 1. b. Misalignment will show up as a gap between the pulley face and the straight edge.
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c. Make sure that the width of the outside land is equal on the motor and blade shaft pulleys.
d. If one of the pulleys is not aligned to the other, it is due to: a). The motor pulley and the blade shaft are not parallel. [See figure 1] i. Pulley will need to be moved to align. b). The pulleys are not located properly on the shafts. [See figure 2] i. Motor is not straight in the Motor Adjustment Slots
13. Tighten the four (4) Motor four (4) motor retaining screws under the cutting head (see #3 in the Figure: Belt Replacement).
14. Reinstall the Belt Guard and tighten all four (4) of the Belt Guard Retaining screws with lock washers and flat washers (see #1 in the Figure: Belt Replacement).
15. Verify that all hardware is properly tightened. 16. Verify that the blade shaft housing hardware is fully tightened. 17. Reattach the water connections to the bottom rear of the blade shaft housing. 18. Reinstall the blade see Blade Installation on page 12 for details. 19. Re-verify that all of the hardware is tightened and that the blade is installed correctly. 20. Connect the CTC1020XL to 115v/60Hz/1 Phase power supply 21. Verify that everyone near the machine has the proper PPE 22. Test run the machine.
Water Pump Maintenance
When the machine has not been used for a long period of time, hard packed dirt may begin to build up inside the pump and block the pump wheel. If the machine is activated with the immersion pump blocked, the electric motor of the pump will be damaged within a few minutes! Please follow the steps listed below to clean the pump before and after operating the saw. Keeping the water pump clean will result in a long water pump life. Damage to water pumps due to not cleaning, or damage from slurry or debris are not covered under warranty.
1. At the end of each day remove the water pump from the CTC1020XL water pan. 2. Place the water pump in a container of clean water 3. Unscrew the pump filter. 4. Clean the immersion pump. 5. Loosen the fixing screws of the pump lid. 6. Take the lid off the pump (be careful not to damage the gasket located inside with a
sharp object!) 7. Clean the pump lid. 8. Remove all dirt and incrustations from the pump wheel. 9. Check whether the pump wheel can be easily turned. 10. Then reassemble the immersion pump correctly and check whether it works properly
by placing the water pump in a container of clean water and running the machine until clean water is moving thru all the water tubes. 11. Turn the machine off and disconnect the power supply. 12. Clean all debris out of the water pan.
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13. NEVER place the water pump or leave the water pump in any slurry, mud, a dirty water pan, or in any debris.
14. If operating in temperatures below 32°F (0°C) do not let the water freeze in the water pump, bearing housing, water hoses, or water tray as damage may occur which is not covered under warranty. Always drain all water from the water pump, bearing housing, water hoses, and water tray if the machine is exposed to temperatures below 32°F (0°C).
Realignment of Blade to Cutting Table
Method 1: This procedure deals with the most common source of misalignment that occurs when the guide rails are not parallel with the blade.
1. Set the cutting depth such that the blade passes through the table, not over.
2. Place a straight edge (i.e., carpenter’s square) on the cutting table as shown in Picture
3. Loosen the left and right guide rails by loosening the fasteners at the ends of the rail. The left rail should be slightly loose, so there is not too much play during adjustments, but the right rail should move freely.
4. Make sure the short portion of the straight edge is placed flush against the ruler guide. Adjust the left guide rail so that the front and rear edges of the blade touch the straight edge, although a tolerance of 0.003″ (0.1 mm) between the front and rear edges is allowed. Perform this adjustment along the entire length of the straight edge.
5. Position the table as close to the user as possible. Place the straight edge flush against the ruler guide and blade. Without holding onto the straight edge, gently move the table towards the rear of the saw and then back. Observe any gaps that may appear between the straight edge and blade or between the straight edge and ruler guide. A gap exceeding the allowed tolerance means that the table is not moving parallel to the blade; hence, further adjustments as outlined in sleep 4 will be required. However, if scenario A or B described below occurs, other adjustments may be required. a. If the straight edge only touches the blade when the table is positioned midway along the rail or at the ends of the rail, then the rail may be de- formed (i.e., bowed). (See Figure Rail Straightness). Perform test cuts to determine if the
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rail should be replaced Typically a bowing displacement of up to 0.008″ (0.2mm) will not a0ect cutting accuracy.
Rail Straightness b. If the straight edge touches both edges of the blade initially, but shifts apart as
the table travels along the rail, proceed to method 2 below 6. Tighten the fasteners at both ends of the left rail. 7. Adjust the right guide rail so that the horizontal rollers underneath the table engage the
rail as shown in figure 8. In most cases the rollers will not have to be vertically adjusted. Spacing between rails
must be equidistant at all points to ensure that they are parallel. Once adjustments are made, lightly tighten the fasteners on the right rail and move the table back and forth. If the table binds against the rail at any point, adjust spacing accordingly until the table moves smoothly. 9. Tighten the fasteners at both ends of the right rail If alignment has been achieved do not proceed to method 2, repeat steps 1 to 9 under Method 1 again.
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Method 2 This procedure corrects another source of misalignment that occurs when the table’s orientation is not parallel with the guide rails.
1. Lift the saw up from the water tray and place it on a flat level surface. Use the universal wrench to loosen (but not remove) the fasteners from either end of both guide rails. Move each rail away from the other, so that the horizontal rollers are clear of the right guide rail
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2. Remove rubber cap A on the left side of the table (see Figure: Cap Locations). Loosen the exposed lock nut using a 13 mm socket wrench. Use a flat screwdriver to turn the shaft of the roller clock- wise to lower it by approximately 3/8″ (9.5mm). (See Figure: Cap Locations) Evenly lift the table up to disengage the guide rollers from the operator’s left side guide rail. Once the guide rollers are clear, shift the table to the operator’s right side to clear the left horizontal roller of the rail. Remove the table from the guide rails. (See Figure Roller Orientation)

Cap Locations

Roller Orientation

3. If the table shifts to the operator’s right side as it travels away from the operator, a shim needs to be added to the guide roller furthest from the ruler guide. On the other hand, if the table shifts to the operator’s left side, a shim needs to be added to the guide roller closest to the ruler guide. Remove the appropriate guide roller to insert a shim between the roller and table, then reattach. (See Figure: Roller and Shim) Depending on the severity of the shift, more than one shim may be required.

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Roller and Shim 4. After adding shim(s), mount the table onto the guide rails by reversing the instructions in
step 2. Move the rails toward each other to engage the horizontal rollers to the right guide rail as shown in figure 10. Realign the table to the blade using method 1. Check to see if any shifting persists. A shift tolerance of 0.008″ (0.2mm) is allowed. A shift more than that will require further adjustment–repeat step 3
5. Once alignment is successful, replace saw back into the water tray. Leveling the Cutting Table This procedure levels the table so that it is perpendicular to the blade & flush against the rails.
1. Remove rubber caps B and C on the right side of the table. Loosen the exposed lock nuts using a socket wrench. Next, use a flat screwdriver to turn the shaft of the
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SAW MAINTENANCE & TROUBLE SHOOTING rollers clockwise. (See figure Cap Locations) This will lower the horizontal rollers to allow room for adjusting the flat rollers.
Cap Locations 2. Loosen the socket bolts on the flat roller plate so that the roller can swing freely
about one bolt. (See figure Flat Roller Bolts) Do this for both flat roller plates.
Flat Roller Bolts 3. Hold the table against the guide rails. The flat rollers should reposition themselves to
maintain contact with the guide rails. If the table is not perpendicular to the blade, lift the right side of the table instead to obtain the proper angle. A right angle or carpenters square will be required to confirm the angle. Tighten the socket bolts. Check the table for play. Repeat step 2 if some play is still present. 4. Restore the horizontal rollers to their original positions by reversing the instructions in step 1. Be sure to tighten the lock nuts and replace the rubber caps
42 OwnersManual-TileSaw-CTC1020XL-Rev11-2023

PARTS BREAKDOWN

Ordering Information 1. Provide the model number and serial number of the machine from the machine name plate. 2. Provide the UPC number, part number, and description of part. 3. Whenever alternate parts are shown due to product improvement, inspect the part you have and provide additional description as necessary. 4. Specify mode of shipping desired, for example, parcel post, truck, air freight, UPS., best way, etc. Contact Customer Service: Saint- Gobain Abrasives 2770 West Washington Stephenville, TX 76401 Phone: 800-554-8003 Fax: 254-918-2312
Web: www.nortonabrasives.com NOTE: All Parts Are Sold as Individual (each) Unless Noted Otherwise Use Only Clipper Diamond Blades. Contact your local Norton Clipper Distributor or our Customer Service at 800-554-8003 for the best blade for the application. All parts are designated as either Service Parts (S) or Wear Parts (W) in the Type column in the parts listing. Wear parts are worn out through normal use of the machine. The wear period depends on the intensity of use of the machine, handling, and maintenance of the machine. Wear parts must be serviced and eventually changed following the indications of the manufacturer. Any wear due to normal use of the machine will not be considered as a case of warranty for items designated as Wear Parts (W). For best performance and life Genuine Norton Clipper replacement parts should always be used. Changes to part specifications, are subject to change without notice.
43 OwnersManual-TileSaw-CTC1020XL-Rev11-2023

Main Assembly Group

SAW EXPLODED VIEW

Main Assembly Group

UPC

1 70184645723

2

-TBA-

3 70184602084

4 70184608941

5 70184629524

6 70184694233

7

8 70184646158

9 70184650351

10 70184675659

11 70184681609

12 70184646158

13 70184680911

14 70184640778

15 70184600562

16 70184600735

17 70184600562

18 70184644257

19 70184641492

Part #
242064 242065 242066 242067 234013 242099
242070 8142007 228115
27502 242070 233048 241041 232110 235013 232110 242073 242074

Description
FRAME WELDMENT CTC1020XL CUTTING HEAD ASSEMBLY CASTING CTC1020XL BLADE GUARD ASSEMBLY CTC1020XL RAIL FOR CUTTING TABLE CTC1020XL (Set of 2) WATER PUMP CUTTING TABLE COMPLETE CTC1020XL NORTON DIAMOND BLADE CALL FACTORY COLLAR LOOSE (OUTER FLANGE) NUT 5/8-11 HEX WASHER MB LOCK DIN127B WASHER M10 DIN127 LOCK COLLAR LOOSE (OUTER FLANGE) CTC1020XL PLUG DRAIN W/CHAIN YTM NUT M8 1.25 DIN985 LOCK WASHER M8 DIN125 FLAT SCR M8 X 20 1.25 DIN933 WASHER M8 DIN125 FLAT PAN WATER (TRAY) 1020XL DRIP TRAY REAR CTC1020XL

44 OwnersManual-TileSaw-CTC1020XL-Rev11-2023

QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4

Type
S S S S S S W S W S S S S S S S S S S

Cutting Head Group

SAW EXPLODED VIEW

Cutting Head Group

UPC

1

-TBA-

2 70184644121

3 70184644928

4

-TBA-

5

-TBA-

6

-TBA-

7 70184644929

8

-TBA-

9

-TBA-

10

-TBA-

11

-TBA-

12

-TBA-

13 70184600562

14 70184600585

15 70184600585

16 70184675659

17 70184600756

18 70184625643

19

-TBA-

20 70184647173

21 70184640970

22 70184640778

23 70184600851

24 70184624394

25 70184600777

Part #
242011 242012 242013 242014 242015 242016 242017 242018 242019 242020 242021 242022 232110 27539 27539 228115 300279 300273 242023 242024 242025 242026 235137 242027 242028

Description MOTOR MOUNTING PLATE CTC1020XL MOT 2HP 115v/60/1 CTC1020XL BELT GUARD CTC1020XL BLADE GUARD SHAFT CTC1020XL BELT GUARD BRACKET CTC1020XL BLADE SHAFT ASSEY CTC1020XL BELT RPF3230 13 X 560Li (1) HANDLE 26.5 mm H x 7 mm W x 93 mm L RECTANGLE BRACKET MOTOR TENSION RUBBER STOP 6 mm DIA SWITCH ASSEY CTC1020XL BRACKET BLADE SHAFT HOUSING (2) WASHER M8 DIN125 FLAT WASHER M6 DIN125 FLAT WASHER M6 DIN125 FLAT WASHER M8 LOCK DIN127B WASHER M6 LOCK DIN127B NUT M8 1.25 DIN934 HEX SCR M8 X 55 1.25 DIN912 SOCKET HEAD CAP SCR M6 X 20 1.00 DIN912 SOCKET HEAD CAP SCR M8 X 70 1.25 DIN912 SOCKET HEAD CAP NUT M8 1.25 DIN985 LOCK SCR M6 X 10 1.0 DIN933 SCR M6 X 12 1.25 DIN933 SHIELD SWITCH CTC1020XL

45 OwnersManual-TileSaw-CTC1020XL-Rev11-2023

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Type S S S S S S S S S S S S S S S S S S S S S S S S S

Cutting Head Group

SAW EXPLODED VIEW

Cutting Head Group

UPC

26 70184646880

27

-TBA-

28 70184680858

29 70184644930

30 70184644931

31 70184600797

32

-TBA-

33

-TBA-

34 70184609634

35

-TBA-

36

-TBA-

37 70184608861

38

-TBA-

39

-TBA-

40 70184608635

41 70184600898

42

-TBA-

43 70184600898

44

-TBA-

45

-TBA-

46 70184680854

Part #
242029 242030 242031 242032 242033 235076 242034 242085 242086 242087 242088 242089 242090 235099 242091 242092 242093 235099 242094 242095 242096

Description BOOT SWITCH CTC1020XL THERMAL RESET 15A W/BOOT CTC1020XL SWITCH W/BOOT CTC1020XL PULLEY 54mm OD x 16mm ID 1G KEY 5X5X30mm SCR M6 X 10 1.0 SET DIN916 BOOT THERMAL RESET BUTTOM CTC1020XL SWITCH BOX HOUSING BOTTOM CTC1020XL CABLE GROMMENT D9 2 CABLE CABLE BOOTH D9 2 CABLE CABLE CLAMP SWITCH HOUSING BOX COVER ONLY (No Switch or HW) SCR M3 X 8 0.5 DIN965 PHILLIPS SCR M4 X 8 0.7 DIN966 PHILLIPS JUNCTION BOX CTC1020XL SCR M4 X 16 0.7 DIN965 PHILLIPS NUT M4 0.7 HEX DIN 439 SCR M4X 8 0.7 DIN 966PHILLIPS CABLE GLAND POWER CABLE CTC1020XL CABLE POWER 18/3 AWG X 7.1 FEMALE CABLE POWER 18/3 AWG X 54.1 MALE

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Type S S S S S S S S S S S S S S S S S S S S S

46 OwnersManual-TileSaw-CTC1020XL-Rev11-2023

Blade Guard Group

SAW EXPLODED VIEW

Blade Guard Group

UPC

Part #

Description

1 70184601387 242001 BLADE GUARD CTC102XL

2

-TBA-

242002 RIVET 4X3

3

242003

242003 BRUSH BLADE GUARD (2)

4

-TBA-

242004 RETAINING CLIP WATER TUBE CTC1020XL

5

-TBA-

242005 WATER BAFFLE PLATE CTC102DXL

6 70184647427 242006 HOSE 6mm ID X 8mm OD X 95mm

7 70184647426 242007 Elbow 90° 6.4m OD

8 70184633147 242008 ELBOW 90″ 1/8MPT X 5/16″ (8mm) YOR-LOK DOUBLE SLEEVE

9 70184609557 242009 SPLASH GUARD CTC1020XL

10

-TBA-

242010 RIVET 6X4

11 70184600585 27539 WASHER M6 DIN 125 FLAT

12 70184600851 235137 SCR M6 X 10 1.0 DIN933

13 70184600898 235099 SCR M4 X 8 DIN966 PHILIPS

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1

Type S S S S S S S S W S S S S

47 OwnersManual-TileSaw-CTC1020XL-Rev11-2023

Motor Assembly Group

SAW EXPLODED VIEW

Motor Assembly Group

UPC

1 70184601697

2 70184644121

3 70184624388

4 70184625602

5 70184625643

6 70184694202

7 70184645915

8

-TBA-

9 70184647274

10 70184602784

11 70184631179

12 70184647175

13 70184600790

14 70184600873

15 70184602784

16 70184600790

Part #
242076 242077 300323 300241 300273 242078 242079 242080 242081 242082 502088 242097 235065 235104 242082 242097

Description MOUNT BLOCK MOTOR CTC1020XL MOTOR 2HP 115v/60/1 CTC1020XL SCR M8 X 25 1.25 DIN933 FULL THD SCR M8 X 30 1.25 DIN7991 HS C’GINK HEAD NUT M8 1.25 DIN934 HEX ARMATURE AND FIELD ASSY CTC1020XL MOTOR COVER CTC1020XL BRUSH CAP (1) CTC1020XL CARBON BRUSH 17mmx7mm CTC1020XL (2) AIR BAFFLE CTC1020XL WASHER M5 LOCK DIN127B WASHER M4 LOCK DIN127B WASHER M5 DIN125 FLAT WASHER M4 DIN125 FLAT (PACK OF 100) AIR BAFFLE CTC1020XL SCR M4 X 16 D.7 DIN7985 PHILLIPS

QTY 1 1 4 4 4 1 1 1 1 1 1 1 1 1 1 1

Type S W S S S W S S W W S S S S S S

48 OwnersManual-TileSaw-CTC1020XL-Rev11-2023

Cutting Table Group

SAW EXPLODED VIEW

Cutting Table Group

UPC

1 70184601818

2 70184694311

3 70184646075

4 70184601819

5

-TBA-

6

-TBA-

7 70184632401

8

-TBA-

9 70184694597

10 70184600851

11 70184625643

12 70184675659

13 70184600756

14 70184640065

15

-TBA-

16

-TBA-

17 70184600585

18 70184600562

19 70184600735

Part #
242037 242038 242039 242040 242041 242042 242043 242044 242045 235137 300273 228115 242046 242047 242048 242050 27539 232110 235013

Description CUTTING TABLE CASTING CTC1020XL WHEEL ROLLER GROOVED SET OF TWO (2) WHEEL CONCNTRIC FLAT ROLLER (1) CTC1020XL RULLER GUIDE CTC1020XL SPRING LOCK ASSEMBLY CTC102DXL SPRING CTC1020XL SIDE EXTENSION TABLE W/HARDWARE CTC1020XL CAP RUBBER CTC102DXL WHEEL ROLLER FLAT SET OF 2 (2) CTC1020XL SCR M6 X 10 1.0 DIN933 NUT M8 1.25 DIN934 HEX WASHER LOCK M8 DIN127B WASHER LOCK M6 DIN127B SCR M6 X 30 1.0 DIN912 SOCKET HEAD CAP SCR M8 X 25 1.25 DIN812 SOCKET HEAD CAP SCR M8 X 20 1.25 DIN912 SOCKET HEAO CAP WASHER M6 DIN 125 FLAT WASHER M8 DIN125 FLAT SCR M8 X 20 1.25 DIN933

QTY 1 4 2 1 1 1 1 1 2 4 4 4 4 4 4 4 4 4 4

Type S S W W W W W W W W W W W W W W W W W

49 OwnersManual-TileSaw-CTC1020XL-Rev11-2023

Blade Shaft Group

SAW EXPLODED VIEW

Blade Shaft Group

UPC

1

-TBA-

2 70184632301

3

-TBA-

4

-TBA-

5

-TBA-

6 70184647428

7

-TBA-

8

-TBA-

9 70184600898

10 70184627098

11 70184627099

12 70184644931

13 70184600797

14 70184633148

15 70184633149

16

-TBA-

Part #
242052 242053 242054 242055 242056 242057
242058 242059 235099 233012 233012-1
242060 235076
242061 242062 242063

Description BEARING HOUSING BLADE SHAFT CTC1020XL BLADE SHAFT CTC1020XL GASKET RUBBER BEARING HOUSING CTC1020XL WATER CHANNEL COVER CTC1020XL CONNECTOR M10 MALE X 7.5 HOSE FLEXIBLE ASSEMBLY CTC1020XL PULLEY 57mm OD X 16mm ID 1G COLLAR TIGHT (INNER FLANGE) SCR M4 X 8 DIN966 PHILIPS BEARING RADIAL 6203-2Z BEARING RADIAL 6204-2Z KEY 5 X 5 X 30mm SCR M6 X 10 1.0 SET DIN916 HOSE 6mm ID X 8mm OD X 24Dmm HOSE 6mm ID X 8mm OD X 1000mm RETAINING RING E-STYLE 15mm X 1.55mm DIN6799

QTY 1 1 1 1 4 4 1 2 2 1 1 1 1 1 1 1

Type S W S S S S S S S S S S S S S S

50 OwnersManual-TileSaw-CTC1020XL-Rev11-2023

51 OwnersManual-TileSaw-CTC1020XL-Rev11-2023

References

• oehha.ca.gov/prop65/law/P65law72003.html
• California Code of Regulations, Title 8, Construction Safety Orders
• Welcome | Country selector
• Silica, Crystalline - Overview | Occupational Safety and Health Administration
• Safety Guide for Grinding Wheels | UAMA

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